A relay armature angle correction mechanism
By designing a relay armature angle correction mechanism including positioning components and correction components, the problem of electrical parameter instability caused by armature angle instability is solved, rapid and accurate correction is achieved, product quality and production efficiency are improved, and production costs are reduced.
Patent Information
- Application Number
- CN202420766907.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-15
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-04-15
AI Technical Summary
During the relay manufacturing process, the instability of the armature angle leads to instability of electrical parameters, reducing product qualification rate, increasing production costs and reducing production efficiency.
A relay armature angle correction mechanism is designed, including a base, a positioning seat, a push cylinder, a push block, a positioning assembly and a correction assembly. Through the combination of positioning components and correction components, rapid and accurate correction of the armature angle can be achieved, and the correction force is monitored in real time through the pressure sensor.
The rapid and precise correction of the angle of the relay armature is achieved, the product quality and production efficiency are improved, the production costs are reduced, and the situation of excessive correction or insufficient correction is prevented.
Smart Images

Figure CN222705381U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of relay processing, in particular to a relay armature angle correction mechanism. Background Art
[0002] In the field of relay manufacturing, the stability of electrical parameters is a key factor in ensuring product quality. These parameters are affected by multiple factors such as the angle of the dynamic spring, the angle of the static spring, and the angle of the armature. Adjustment machines are widely used to adjust the angles of the dynamic and static springs, and in this process, the stability of the armature angle is crucial. If the armature angle fluctuates, it will directly lead to the instability of the product's electrical parameters, thereby reducing the product's pass rate. In order to solve this problem, a large amount of manual rework and repair is usually required, which not only increases production costs but also reduces production efficiency. However, during the assembly and handling of the relay, a slight change in the armature angle may lead to poor or unstable electrical parameters, thereby affecting the overall performance of the product.
[0003] Therefore, based on the above technical problems, it is necessary for technicians in this field to develop a relay armature angle correction mechanism. Utility Model Content
[0004] The utility model aims to provide a relay armature angle correction mechanism to solve the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A technical solution for a relay armature angle correction mechanism includes a base, a positioning seat is provided on the base, a block seat is provided on the side of the positioning seat, and a switching slot is provided in the block seat, a pushing cylinder is installed at the end of the block seat, and a pushing block is connected to the output end of the pushing cylinder, a positioning assembly is provided above the positioning seat, and the positioning assembly includes a positioning frame, a positioning cylinder is provided on the top of the positioning frame, the output end of the positioning cylinder is connected to a pressure seat, and a positioning block is installed below the pressure seat.
[0007] As a preferred technical solution, a correction component is provided on the opposite side of the push block, and the correction component includes a correction seat, a motor is installed on the outside of the correction seat, a screw is connected to the output end of the motor, the screw is located in the correction seat, and a nut seat is mounted on the outside of the screw, a push plate is provided on the nut seat, a correction block is installed on the top of the push plate, and a pressure sensor is provided at the end of the correction block.
[0008] As a preferred technical solution, extrusion columns are installed on the bottom surfaces of the pressure seats on both sides of the positioning block, and matching wedge blocks are arranged below the extrusion columns, and pressure blocks are arranged on the side walls of the wedge blocks.
[0009] As a preferred technical solution, the two wedge blocks and the pressure block are both located in the positioning seat, distributed symmetrically, and slidably cooperate with the positioning seat.
[0010] Compared with the prior art, the beneficial effects of the utility model are:
[0011] The utility model is a relay armature angle correction mechanism. The correction component provided can accurately adjust the armature angle before the relay is assembled, thereby ensuring the stability of electrical parameters and reducing the generation of defective products. At the same time, the setting of the correction block and the pressure sensor can monitor the force during the correction process in real time to prevent over-correction or under-correction. In addition, the coordinated use of the positioning component and the correction component can quickly and accurately complete the correction of the relay armature angle, improve production efficiency and reduce production costs. The relay armature angle correction mechanism of the utility model realizes the rapid and accurate correction of the relay armature angle, improves product quality and production efficiency, and reduces production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic diagram of the overall structure of a relay armature angle correction mechanism;
[0013] Figure 2 It is a schematic diagram of the structure of a positioning component of a relay armature angle correction mechanism;
[0014] Figure 3 The present invention is a schematic diagram of the structure of a correction component of a relay armature angle correction mechanism.
[0015] In the accompanying drawings: 1, base; 21, positioning seat; 22, stop seat; 221, switching slot; 23, pushing cylinder; 24, pushing block; 31, positioning frame; 32, positioning cylinder; 33, pressure seat; 34, extrusion column; 35, positioning block; 36, wedge block; 37, pressure block; 41, correction seat; 42, motor; 43, screw; 44, nut seat; 45, push plate; 46, pressure sensor. DETAILED DESCRIPTION
[0016] The features and exemplary embodiments of various aspects of the present invention will be described in detail below. In order to make the purpose, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. For those skilled in the art, the present invention can be implemented without the need for some of these specific details. The following description of the embodiments is only intended to provide a better understanding of the present invention by illustrating examples of the present invention.
[0017] like Figure 1 , Figure 2 and Figure 3As shown, the utility model provides a technical solution for the angle correction mechanism of the relay armature: it includes a base 1, a positioning seat 21 is arranged on the base 1, a stopper seat 22 is arranged on the side of the positioning seat 21, and a switching groove 221 is arranged in the stopper seat 22. Specifically, the switching groove 221 can be connected to the conveying equipment to automatically push the relay armature. After it is sent to the specified position, the pushing cylinder 23 can push the material to complete the automatic loading. The end of the stopper seat 22 is installed with a pushing cylinder 23, and the output end of the pushing cylinder 23 is connected to a pushing block 24. A positioning component is arranged above the positioning seat 21. The positioning assembly includes a positioning frame 31, a positioning cylinder 32 is arranged on the top of the positioning frame 31, a pressure seat 33 is connected to the output end of the positioning cylinder 32, a positioning block 35 is installed under the pressure seat 33, and extrusion columns 34 are installed on the bottom surface of the pressure seat 33 on both sides of the positioning block 35, and a matching wedge block 36 is arranged under the extrusion column 34, and a pressure block 37 is arranged on the side wall of the wedge block 36. The two wedge blocks 36 and the pressure block 37 are both located in the positioning seat 21 and are symmetrically distributed, and are slidably matched with the positioning seat 21. Specifically, the two pressure blocks 37 move synchronously to realize the left and right clamping and positioning of the material;
[0018] A correction component is arranged on the opposite side of the push block 24, and the correction component includes a correction seat 41, a motor 42 is installed on the outside of the correction seat 41, a screw 43 is connected to the output end of the motor 42, the screw 43 is located in the correction seat 41, and a nut seat 44 is sleeved on the outside of the screw 43, a push plate 45 is arranged on the nut seat 44, a correction block is installed on the top of the push plate 45, and a pressure sensor 46 is arranged on the end of the correction block. The pressure sensor 46 is corrected forward, and the value is fed back by the pressure sensor 46 to correct the armature to the desired angle.
[0019] In this embodiment, when in use, the switching slot 221 can be connected to the conveying equipment to automatically push the material to the relay armature. After it is sent to the specified position, the pushing cylinder 23 can push the material and push the relay to be corrected between the positioning block 35 and the pressure block 37. The positioning cylinder 32 drives the pressure seat 33 to move downward, so that the positioning block 35 and the pressure block 37 clamp the relay in place. Then, the motor 42 of the correction component drives the screw 43 to rotate, driving the nut seat 44 and the push plate 45 to move forward, and the correction block contacts the relay armature and corrects its angle. During the correction process, the pressure sensor 46 monitors the correction force in real time to ensure the accuracy and safety of the correction. After the correction is completed, the correction component and the positioning component are reset to wait for the correction of the next relay.
[0020] The relay armature angle correction mechanism of the utility model has the advantages of simple structure, convenient operation, high correction accuracy, etc., and can be widely used in relay production lines to improve product quality and production efficiency and reduce production costs. At the same time, the correction mechanism can also be customized and improved according to actual needs to meet the needs of relay armature angle correction of different specifications and models.
[0021] The relay armature angle correction mechanism of the utility model realizes rapid and accurate correction of the relay armature angle, improves product quality and production efficiency, reduces production costs, and has important practical application value and market promotion prospects.
[0022] The working principle and use process of the utility model: After the utility model is installed, it works according to the above implementation method until all the working steps are completed.
[0023] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
[0024] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0025] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
[0026] According to the embodiments of the present invention as described above, these embodiments do not describe all the details in detail, nor do they limit the present invention to specific embodiments. Obviously, many modifications and changes can be made based on the above description. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that technicians in the relevant technical field can make good use of the present invention and the modified use based on the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A relay armature angle correction mechanism, characterized in that: The invention comprises a base (1), wherein a positioning seat (21) is arranged on the base (1), a stop seat (22) is arranged on the side of the positioning seat (21), and a switching groove (221) is arranged in the stop seat (22), a pushing cylinder (23) is installed at the end of the stop seat (22), and the output end of the pushing cylinder (23) is connected to a pushing block (24), and a positioning assembly is arranged above the positioning seat (21), and the positioning assembly comprises a positioning frame (31), a positioning cylinder (32) is arranged on the top of the positioning frame (31), and the output end of the positioning cylinder (32) is connected to a pressing seat (33), and a positioning block (35) is installed below the pressing seat (33).
2. A relay armature angle correction mechanism according to claim 1, characterized in that: A correction component is arranged on the opposite side of the push block (24), and the correction component comprises a correction seat (41). A motor (42) is installed on the outside of the correction seat (41), and a screw rod (43) is connected to the output end of the motor (42). The screw rod (43) is located in the correction seat (41), and a nut seat (44) is sleeved on the outside of the screw rod (43). A push plate (45) is arranged on the nut seat (44), a correction block is installed on the top of the push plate (45), and a pressure sensor (46) is arranged at the end of the correction block.
3. The relay armature angle correction mechanism according to claim 1, characterized in that: The bottom surfaces of the pressure seats (33) on both sides of the positioning block (35) are provided with extrusion columns (34), and matching wedge blocks (36) are provided below the extrusion columns (34), and the side walls of the wedge blocks (36) are provided with pressure blocks (37).
4. A relay armature angle correction mechanism according to claim 3, characterized in that: The two wedge blocks (36) and the pressure block (37) are both located in the positioning seat (21), are symmetrically distributed, and are slidably matched with the positioning seat (21).