Tilting power rear wet grinder
By adopting the tiltable power rear structure and the transmission method of the K series gear reducer in the wet mill in a direct connection of the K series gear reducer in a permanent magnet synchronous explosion-proof motor, the problems of complex transmission structure and large direct drive motor are solved, and the equipment is efficient, reliable and easy to maintain.
Patent Information
- Application Number
- CN202421302804.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-06-07
AI Technical Summary
The transmission structure of the existing wet mill requires high chain tension and limited transmission speed, resulting in high equipment installation and maintenance costs; at the same time, the direct drive motor is large in size and difficult to have explosion-proof performance, resulting in poor equipment stability.
The tiltable power rear wet mill is adopted, and the driving components include a permanent magnet synchronous explosion-proof motor and a K-series gear reducer. Direct transmission is achieved through the swing frame and the flip mechanism, eliminating the sprocket transmission and simplifying the equipment structure.
The transmission path of the equipment is shortened, the reliability and installation efficiency of the equipment are improved, and the maintenance costs are reduced. It is explosion-proof, energy-saving, easy to maintain, low noise and high automation.
Smart Images

Figure CN222709815U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ball mill equipment, in particular to a tiltable power post-mounted wet mill. Background Art
[0002] A ball mill is a device that can grind and crush materials. It is most common in the production industries of building materials, fertilizers, mineral processing, glass and ceramics. Ball mills can be divided into two types: dry and wet according to different processes. Among them, wet ball mills are mainly used in the processing of cemented carbide raw materials. The transmission process of the wet mill that is most widely used on the market is: a three-phase asynchronous motor is used to drive the reducer, and then the driving wheel of the reducer is driven to the driven wheel of the drum through a chain. This transmission method has high requirements for the tension of the chain, which should not be too loose or too tight, and it is necessary to ensure that the driving and driven wheels are always on the same transmission line, which requires the operator to frequently inspect the sprocket assembly; at the same time, this structure also has restrictions on the transmission speed. After long-term operation, the pitch of the chain will increase and cause it to fall off, greatly increasing the installation and maintenance costs of the equipment. In addition, most wet grinders on the market currently use direct-drive motors to increase efficiency and reduce emissions. However, these motors are bulky and difficult to achieve explosion-proof performance. When the rear-mounted body causes the center of gravity to move backward, the difficulty of supporting and locking them also increases dramatically, which is not conducive to the stable operation of the equipment. In summary, a new type of wet grinder is needed to solve the above problems. Utility Model Content
[0003] In order to solve the above problems, the utility model proposes a tiltable power rear-mounted wet grinder, comprising a frame, one end of the frame is hinged to the front bearing seat of a swing frame, the other end of the frame is provided with a receiving device that fits with the swing frame, the receiving device can limit the swing frame, the rear bearing seat of the swing frame is provided with a driving assembly, the two bearing seats are rotatably connected to a grinding barrel assembly, the hollow rotating shaft of the barrel in the grinding barrel assembly is driven to rotate by the driving assembly, and the bottom of the swing frame is connected to the output end of the oil cylinder in the flip mechanism.
[0004] Furthermore, the grinding barrel assembly includes a barrel cover, which cooperates with the barrel mouth at the barrel neck of the barrel. A water inlet valve is provided in the center of the barrel cover, and the water inlet valve can be connected to an external water pipe. The barrel neck is rotatably connected to the front bearing seat, and the hollow rotating shaft of the barrel is rotatably connected to the rear bearing seat. The head end of the hollow rotating shaft is connected to the water jacket on the inner wall of the barrel, and the tail end of the hollow rotating shaft is connected to the external cooling water pipeline through a rotating joint.
[0005] Furthermore, the drive assembly includes a drive motor, which is mounted on a reduction gear box connected to the center of the rear bearing seat. The hollow shaft passes through the reduction gear box and is rotationally connected to the end face of the reduction gear box. The output end gear of the drive motor extends into the interior of the reduction gear box and engages with the gear ring of the hollow shaft.
[0006] Furthermore, the driving motor is a permanent magnet synchronous explosion-proof motor, and the reduction box is a K series gear reduction box.
[0007] Furthermore, the flipping mechanism includes an oil pump, which is installed on a support rod inside the frame. Both ends of the support rod are hinged to the bottom of the cylinder body. The ends of the two cylinder piston rods are respectively hinged to the bottom surfaces of the swing arms on both sides of the swing frame. The output end of the oil pump is connected to the oil tank, and the oil inlet and return pipelines of the oil tank are connected to the cylinder body.
[0008] Furthermore, the receiving device includes a shell, which is installed on the beams on both sides of the frame. The shell has a built-in telescopic cylinder. When the piston rod of the telescopic cylinder is extended, the bottom surface of the swing frame can fit with the top of the piston rod.
[0009] Furthermore, a controller is installed on one side of the column of the frame, and the controller is electrically connected to the grinding drum assembly, the driving assembly and the turning mechanism.
[0010] The beneficial effects of the utility model are as follows: the driving component of the wet grinder is rear-placed on the swing frame, and is driven by a permanent magnet synchronous explosion-proof motor directly connected to a K series gear reducer. While eliminating the maintenance cost of the sprocket drive chain, it shortens the equipment transmission path and improves the reliability and installation efficiency of the equipment. The equipment has three modes: loading, unloading and working. The change between modes can be completed through the cooperation between the flipping mechanism and the receiving device. It has the characteristics of explosion-proof, energy-saving, easy maintenance, low noise and high degree of automation. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 This is a front view structural schematic diagram of the utility model;
[0012] Figure 2 It is a schematic diagram of the top view structure of the utility model;
[0013] Figure 3 It is a side view structural schematic diagram of the utility model;
[0014] Figure 4 It is a schematic diagram of the oblique structure of the utility model;
[0015] Figure 5 for Figure 4 A partial enlarged view of area A in the middle.
[0016] The description of the accompanying drawings is as follows: 1. frame; 2. swing frame; 201. front bearing seat; 202. rear bearing seat; 203. swing arm; 3. cylinder; 301. hollow shaft; 302. cylinder neck; 303. water jacket; 4. oil cylinder; 5. rotary joint; 6. drive motor; 7. reduction gearbox; 8. oil pump; 9. oil tank; 10. housing; 11. telescopic cylinder; 12. controller; 13. cylinder cover; 1301. water inlet valve. DETAILED DESCRIPTION
[0017] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0018] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0019] The utility model is further described below in conjunction with the accompanying drawings:
[0020] like Figures 1 to 5 As shown, the tiltable power rear wet grinder includes a frame 1, one end of the frame 1 is hinged to the front bearing seat 201 of the swing frame 2, and the other end of the frame 1 is provided with a receiving device capable of limiting the swing frame 2, and the receiving device includes a shell 10, and the shell 10 is installed on the crossbeams on both sides of the frame 1, and the shell 10 has a built-in telescopic cylinder 11. When the piston rod of the telescopic cylinder 11 is extended, the bottom surface of the swing frame 2 can fit with the top of the piston rod. The rear bearing seat 202 of the swing frame 2 is provided with a driving assembly, and the driving assembly includes a driving motor 6, and the driving motor 6 is installed on the reduction box 7 connected to the center of the rear bearing seat 202, wherein the driving motor 6 is a permanent magnet synchronous explosion-proof motor, and the movement speed can be adjusted by a frequency converter, and the reduction box 7 is a K series gear reduction box, and the output end gear of the driving motor 6 is directly connected to the inside of the reduction box 7.
[0021] In this embodiment, the barrel 3 in the grinding barrel assembly is rotatably connected between the two bearing seats of the swing frame 2, the barrel neck 302 of the barrel 3 is rotatably connected to the front bearing seat 201, and the hollow shaft 301 of the barrel 3 is rotatably connected to the rear bearing seat 202. Among them, the barrel mouth at the barrel neck 302 cooperates with the barrel cover 13, and a water inlet valve 1301 is provided at the center of the barrel cover 13, and the water inlet valve 1301 can be connected to an external water pipe; the head end of the hollow shaft 301 is connected to the water jacket 303 on the inner wall of the barrel 3, and the tail end of the hollow shaft 301 is connected to the external cooling water pipeline through the rotary joint 5, the shaft body of the hollow shaft 301 passes through the reduction box 7 and is rotatably connected to the end face of the reduction box 7, and the shaft body gear ring of the hollow shaft 301 is meshed with the output end gear of the drive motor 6, and the drive motor 6 drives the barrel 3 to rotate.
[0022] In this embodiment, the bottom surfaces of the swing arms 203 on both sides of the swing frame 2 are hinged to the piston rod ends of the two oil cylinders 4 in the flip mechanism. The bottoms of the two oil cylinders 4 are hinged to the two ends of the support rod inside the frame 1, and an oil pump 8 is installed in the middle of the support rod. The output end of the oil pump 8 is connected to the oil tank 9, and the oil inlet and return pipelines of the oil tank 9 are connected to the cylinder body of the oil cylinder 4. Under the control of the solenoid valve, the oil pump 8 can inject hydraulic oil into the cylinder body of the oil cylinder 4. The solenoid valve is controlled by a controller 12, which is installed on one of the columns of the frame 1. The controller 12 is also used to control components such as the drive motor 6, the telescopic cylinder 11 and the rotary joint 5.
[0023] The working principle of the utility model is as follows:
[0024] The operator controls the telescopic cylinder 11 and the oil cylinder 4 to retract the output end, the cylinder 3 flips to the oblique upward position of the cylinder cover 13, opens the cylinder cover 13, and adds the material to be polished into the polishing chamber in the cylinder 3 from the cylinder mouth of the cylinder neck 302, and injects an appropriate amount of anhydrous alcohol as polishing liquid into the polishing chamber through the water inlet valve 1301, then closes the water inlet valve 1301, and the oil cylinder 4 pushes the cylinder 3 to flip to a horizontal position, and the piston rod of the telescopic cylinder 11 extends to provide support for the swing frame 2, and starts the drive motor 6 to drive the cylinder 3 to rotate, so that the material in the polishing chamber can be continuously flipped and mixed to achieve a sufficient and uniform grinding effect. In order to reduce the friction temperature during the polishing process, the operator can inject cooling water into the water jacket 303 through the rotary joint 5. At the end of polishing, turn off the drive motor 6, and the piston rod of the oil cylinder 4 pushes the cylinder 3 to flip to the oblique downward position of the cylinder cover 13, open the cylinder cover 13, and pour out the polished material in the cylinder 3 to complete the polishing process.
[0025] The drive assembly of the utility model is rear-placed on the swing frame, which can realize direct transmission. While saving the maintenance cost of the sprocket type transmission chain, it shortens the transmission path of the equipment and improves the reliability and installation efficiency of the equipment. The equipment has three modes: loading, unloading and working. The change between the modes can be completed through the cooperation between the flipping mechanism and the receiving device, and has the characteristics of high degree of automation.
[0026] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. A tiltable power rear wet grinding machine, comprising a frame (1), characterized in that: One end of the frame (1) is hingedly connected to a front bearing seat (201) of the swing frame (2); the other end of the frame (1) is provided with a receiving device that fits the swing frame (2); the receiving device can limit the swing frame (2); a driving assembly is provided on the rear bearing seat (202) of the swing frame (2); a grinding cylinder assembly is rotatably connected between the two bearing seats; a hollow rotating shaft (301) of a cylinder body (3) in the grinding cylinder assembly is driven to rotate by the driving assembly; and the bottom of the swing frame (2) is connected to an output end of an oil cylinder (4) in a turning mechanism.
2. The tiltable power post-mounted wet grinding machine according to claim 1, characterized in that: The grinding cylinder assembly comprises a cylinder cover (13), the cylinder cover (13) cooperates with the cylinder mouth at the cylinder neck (302) of the cylinder body (3), a water inlet valve (1301) is provided at the center of the cylinder cover (13), the water inlet valve (1301) can be connected to an external water pipe, the cylinder neck (302) is rotatably connected to the front bearing seat (201), the hollow rotating shaft (301) of the cylinder body (3) is rotatably connected to the rear bearing seat (202), the front end of the hollow rotating shaft (301) is connected to the water jacket (303) on the inner wall of the cylinder body (3), and the rear end of the hollow rotating shaft (301) is connected to the external cooling water pipeline through a rotating joint (5).
3. The tiltable power post-type wet grinding machine according to claim 1, characterized in that: The drive assembly comprises a drive motor (6), the drive motor (6) being mounted on a reduction box (7) connected to the center of the rear bearing seat (202), the hollow rotating shaft (301) passing through the reduction box (7) and being rotationally connected to the end face of the reduction box (7), and the gear at the output end of the drive motor (6) extending into the reduction box (7) and meshing with the gear ring of the shaft body of the hollow rotating shaft (301).
4. The tiltable power post-mounted wet grinding machine according to claim 3, characterized in that: The driving motor (6) is a permanent magnet synchronous explosion-proof motor, and the reduction box (7) is a K series gear reduction box.
5. The tiltable power post-type wet grinding machine according to claim 1, characterized in that: The tilting mechanism comprises an oil pump (8), the oil pump (8) being mounted on a support rod inside the frame (1), the two ends of the support rod being hinged to the bottom of the cylinder body of the oil cylinder (4), the ends of the piston rods of the two oil cylinders (4) being respectively hinged to the bottom surfaces of the swing arms (203) on both sides of the swing frame (2), the output end of the oil pump (8) being connected to the oil tank (9), and the oil inlet and return pipelines of the oil tank (9) being connected to the cylinder body of the oil cylinder (4).
6. The tiltable power post-mounted wet grinding machine according to claim 1, characterized in that: The receiving device comprises a shell (10), the shell (10) being mounted on beams on both sides of the frame (1), the shell (10) having a built-in telescopic cylinder (11), and when the piston rod of the telescopic cylinder (11) is extended, the bottom surface of the swing frame (2) can fit with the top of the piston rod.
7. The tiltable power post-type wet grinding machine according to claim 1, characterized in that: A controller (12) is installed on one side of the column of the frame (1), and the controller (12) is electrically connected to the grinding drum assembly, the driving assembly and the turning mechanism.
Citation Information
Cited By
Tiltable automatic feeding and discharging wet grinding machine and wet grinding process
CN120771971A