Steel drum spraying bracket

By introducing a lifting platform and a self-cleaning system into the steel barrel spray bracket, the problem of lack of lifting and self-cleaning functions in the prior art is solved, and the uniformity of spraying and coverage area are improved, as well as the efficiency and cost advantages of automated cleaning are improved.

CN222710011UActive Publication Date: 2025-04-04江苏卫斯包装有限公司
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Patent Information

Application Number
CN202420489078.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-13
Publication Date
2025-04-04
Estimated Expiration
2034-03-13

AI Technical Summary

Technical Problem

The existing steel barrel spray bracket lacks lifting function, and cannot adjust the distance between the spray gun and the steel barrel according to the size of the steel barrel or spraying needs, affecting the uniformity of the spray coating and covering area; at the same time, the lack of self-cleaning function, resulting in paint residues and blockage, increasing maintenance workload and cost.

Method used

A steel barrel spray bracket including a spray rack, a lifting table and a self-cleaning system was designed. The lifting platform allows the spray height to be adjusted to accommodate steel barrels of different sizes, and the self-cleaning system automatically cleans the spray equipment through the cleaning tube to remove paint residue and prevent clogging.

Benefits of technology

Through the realization of the lifting function, the coating is evenly sprayed into the steel drum, adapting to steel drums of different heights and diameters; the self-cleaning function reduces downtime, improves operating efficiency, reduces maintenance costs, and ensures the quality and appearance of the coating.

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    Figure CN222710011U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of spraying technology, specifically to a steel drum spraying bracket, comprising a spraying bracket, a base is fixedly connected to the bottom of the spraying bracket, a support plate is fixedly connected to one end of the spraying bracket, a water storage tank is fixedly connected to one side of the support plate, and a cleaning pipe is fixedly connected to the inside of the water storage tank. The utility model, the steel drum spraying bracket, when in use, will start the cleaning function after the spraying work is completed, through the cleaning pipe connected to the water storage tank at one end and the pipeline at the other end, the cleaning pipe will transport the cleaning liquid in the water storage tank to the pipeline to clean the pipeline and the spray gun, by automatically cleaning the spraying equipment regularly or after the spraying operation, the residual paint can be removed, blockage and uneven spraying can be prevented, thereby ensuring the quality and appearance of the coating, and the automatic cleaning can be completed quickly without waiting for manual intervention, thereby reducing the downtime of the spraying operation, improving the overall operation efficiency, and achieving the effect of cleaning the pipeline.
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Description

Technical Field

[0001] The utility model relates to the technical field of spraying, in particular to a steel barrel spraying bracket. Background Art

[0002] A steel drum spray stand is a piece of engineering equipment specially designed to hold and support steel drums for spraying their contents. This stand is usually made of sturdy steel and is able to withstand the weight of the steel drum and the dynamic loads that may occur during the spraying process. It is designed to ensure the safety, efficiency and uniformity of the spraying operation, while also protecting the operator and the surrounding environment from potential hazards of the spraying operation. A steel drum spray stand may contain a variety of mechanical and electrical components, such as lifting mechanisms, rotating platforms, spray arms, control panels, etc., to achieve automated or semi-automated spraying operations.

[0003] A steel drum spraying bracket disclosed in the Chinese utility model patent application disclosure CN207746025U relates to a spraying bracket, which solves the problem that it is inconvenient to spray steel drums with a handheld spray gun, the spraying quality cannot be guaranteed, and it is unsafe. The technical solution adopted by the utility model is: a steel drum spraying bracket includes a frame, a guide rail, a support arm and a spray gun clamp. Two guide rails are arranged on the frame, and the two guide rails are parallel to each other; the support arm is composed of a cantilever and a column, the column is fixed on the frame, the cantilever is located above the two guide rails, and the spray gun clamp is installed on the cantilever. The spray gun is installed on the spray gun clamp, the steel drum is placed between the two guide rails, the position of the spray gun and the steel drum is adjusted to align the weld with the spray gun muzzle, and then the steel drum is pushed horizontally at a uniform speed to perform the spraying operation. The spray gun is clamped on the spray gun clamp, which reduces the difficulty and strength of operation and reduces the probability of heavy metal poisoning of the operator. The steel drum spraying bracket helps to ensure the straightness and aesthetics of the spraying and improve the surface quality of the spraying.

[0004] However, the device lacks the function of lifting and lowering. When in use, the distance between the spray gun and the steel drum cannot be adjusted according to the size of the steel drum or the spraying requirements, which may affect the uniformity and coverage area of ​​the spraying. Since the height cannot be adjusted, paint accumulation or uneven spraying may occur, affecting the appearance and protective performance of the final product, resulting in uneven spraying. Not only that, the device also lacks the self-cleaning function. When in use, the spray gun, pipes and spray arms of the spray equipment may be clogged due to paint residue, which will affect the continuity and uniformity of the spraying. In addition, there is no self-cleaning function, and the spray equipment needs to be cleaned manually regularly, which not only increases the maintenance workload, but also may lead to higher maintenance costs, resulting in cleaning difficulties. Utility Model Content

[0005] The utility model aims to provide a steel drum spraying bracket to solve the problems raised in the above background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A steel drum spraying bracket comprises a spraying bracket, wherein the bottom of the spraying bracket is fixedly connected to a base, one end of the spraying bracket is fixedly connected to a support plate, one side of the support plate is fixedly connected to a water storage tank, a cleaning pipe is fixedly connected to the inside of the water storage tank, the other side of the support plate is fixedly connected to a lifting platform, a spraying arm is slidably connected to the inside of the lifting platform, one end of the spraying arm is rotatably connected to a spray gun, and the upper surface of the spraying bracket is fixedly connected to a conveyor belt.

[0008] Preferably, guardrails are fixedly connected to both sides of the base, and supporting feet are fixedly connected to the bottom of the base.

[0009] Preferably, a slide groove is provided on one side of the lifting platform, a slider is slidably connected inside the slide groove, a motor is fixedly connected to the bottom of the lifting platform, and a spray arm is fixedly connected to one end of the slider.

[0010] Preferably, one end of the spray gun is fixedly connected to a rotating shaft, and one end of the rotating shaft is fixedly connected to a rotating shaft.

[0011] Preferably, one end of the spray arm is fixedly connected to a telescopic arm, and a pipeline is fixedly connected inside the telescopic arm.

[0012] Preferably, a paint tank is fixedly connected to one side of the water storage tank, and a pipeline is fixedly connected inside the paint tank.

[0013] Preferably, one end of the pipeline is fixedly connected to a water diversion valve, and one end of the water diversion valve is fixedly connected to a cleaning pipe.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. This steel drum spraying bracket, when in use, has a lifting platform installed in the middle of the support plate, which can adjust the distance between the spray gun and the surface of the steel drum according to the size of the steel drum and the spraying requirements to ensure that the paint can be evenly sprayed inside the steel drum. The lifting platform allows the spraying height to be adjusted, so that the same spraying bracket can adapt to steel drums of different heights and diameters, thereby achieving the effect of adjusting the spraying height.

[0016] 2. This kind of steel drum spray bracket, when in use, will start the cleaning function after the spraying work is completed. Through the cleaning pipe with one end connected to the water tank and the other end connected to the pipeline, the cleaning pipe will transport the cleaning liquid in the water tank to the pipeline to clean the pipeline and spray gun. By automatically cleaning the spraying equipment regularly or after the spraying operation, the residual paint can be removed to prevent blockage and uneven spraying, thereby ensuring the quality and appearance of the coating. Moreover, automated cleaning can be completed quickly without waiting for manual intervention, thereby reducing the downtime of the spraying operation and improving the overall operation efficiency, thereby achieving the effect of cleaning the pipeline. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall appearance structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the spray arm structure of the utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the water diversion valve of the utility model;

[0020] Figure 4 This is a schematic diagram of the lifting platform structure of the utility model.

[0021] In the figure: 1. Spray rack; 2. Base; 3. Support plate; 4. Water storage tank; 5. Cleaning pipe; 6. Lifting platform; 7. Spray arm; 8. Spray gun; 9. Conveyor belt; 10. Guardrail; 11. Support foot; 12. Slide; 13. Slider; 14. Motor; 15. Rotating shaft; 16. Turning shaft; 17. Telescopic arm; 18. Pipeline; 19. Paint tank; 20. Water diversion valve. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-Figure 4 As shown, a technical solution provided by the utility model:

[0024] A steel drum spraying bracket comprises a spraying bracket 1, wherein the bottom of the spraying bracket 1 is fixedly connected to a base 2, one end of the spraying bracket 1 is fixedly connected to a supporting plate 3, one side of the supporting plate 3 is fixedly connected to a water storage tank 4, a cleaning pipe 5 is fixedly connected inside the water storage tank 4, a lifting platform 6 is fixedly connected to the other side of the supporting plate 3, a spraying arm 7 is slidably connected inside the lifting platform 6, one end of the spraying arm 7 is rotatably connected to a spray gun 8, and a conveyor belt 9 is fixedly connected to the upper surface of the spraying bracket 1. When in use, the base 2 installed at the bottom of the spraying bracket 1 provides a stable foundation to ensure that the spraying bracket 1 will not shake or fall during operation, thereby ensuring the safety and accuracy of the spraying operation. The supporting plate 3 is connected to one end of the spraying bracket 1 for installing the lifting platform 6 to fix the lifting platform 6. A water storage tank 4 is installed on one side of the supporting plate 3 for storing cleaning liquid used to clean the pipe 5, so that the cleaning liquid has a temporary storage space that will not be contaminated. The cleaning pipe 5 is connected inside the water storage tank 4. A pipeline 18 is used to transport the cleaning liquid in the water tank 4 for cleaning. A lifting platform 6 is connected to the other side of the support plate 3. The lifting platform 6 allows the height of the spraying to be adjusted so that the same spraying bracket can adapt to steel drums of different heights and diameters. A spraying arm 7 is installed inside the lifting platform 6. The spraying arm 7 reduces the chance of workers directly contacting harmful substances and dangerous environments, thereby improving work safety. A spray gun 8 is installed at one end of the spray arm 7. The spray gun 8 can be used in conjunction with the spray arm 7 to achieve precise positioning and spraying of the surface of the steel drum and improve the spraying quality. The spray gun 8 has the function of adjusting pressure and flow, and can adjust the spraying amount according to the spraying requirements and coating characteristics to ensure uniform coating thickness. A conveyor belt 9 is installed on the surface of the spray rack 1. The conveying function can cooperate with the precise control of the spray arm 7 to ensure that each steel drum can obtain a uniform and continuous spraying effect, thereby achieving the purpose of spraying steel drums.

[0025] In this embodiment, preferably, guardrails 10 are fixedly connected on both sides of the base 2, and supporting feet 11 are fixedly connected to the bottom of the base 2. When in use, guardrails 10 are installed on both sides of the base 2 to prevent the steel barrel from sliding or rolling during the spraying process, ensuring that the steel barrel is stably placed on the spray rack 1 to avoid accidents. Four supporting feet 11 are installed at the bottom of the base 2. The supporting feet 11 provide a solid foundation for the spray rack 1 to ensure that the entire spray system remains stable during operation and prevents shaking or tilting due to uneven ground or external forces, thereby achieving the function of supporting the spray rack 1.

[0026] In this embodiment, preferably, a slide groove 12 is opened on one side of the lifting platform 6, and a slider 13 is slidably connected inside the slide groove 12. A motor 14 is fixedly connected to the bottom of the lifting platform 6, and one end of the slider 13 is fixedly connected to the spray arm 7. When in use, a slide groove 12 is opened on one side of the lifting platform 6 to allow the slider 13 installed in the slide groove 12 to slide. A motor 14 is installed at the bottom of the lifting platform 6. Under the power brought by the motor 14, the spray arm 7 installed at one end of the slider 13 can be lifted and moved, thereby achieving the function of controlling the lifting and lowering of the spray arm 7.

[0027] In the present embodiment, preferably, one end of the spray gun 8 is fixedly connected to a rotating shaft 15, and one end of the rotating shaft 15 is fixedly connected to a rotating shaft 16. When in use, one end of the spray gun 8 is connected to the rotating shaft 15, and the spray gun 8 can be rotated by setting the rotating shaft 15, so that 360-degree uniform spraying of the inside of the steel barrel can be achieved to ensure that no area is missed. One end of the rotating shaft 15 is connected to the rotating shaft 16, and under the setting of the rotating shaft 16, the angle of the spray gun 8 can be adjusted, thereby achieving the effect of rotating the spray gun 8.

[0028] In the present embodiment, preferably, a telescopic arm 17 is fixedly connected to one end of the spray arm 7, and a pipe 18 is fixedly connected inside the telescopic arm 17. When in use, the telescopic arm 17 is connected to one end of the spray arm 7, and the length of the telescopic arm 17 can be adjusted according to the size and shape of the steel drum, so that the spray gun 8 can reach any part of the steel drum to achieve all-round spraying. The pipe 18 is connected inside the telescopic arm 17, and one end of the pipe 18 is connected to the spray gun 8, and the other end is connected to the paint tank 19, which is used to transfer paint to the spray gun 8 for spraying, thereby achieving the effect of telescopic spray arm 7 length.

[0029] In this embodiment, preferably, a paint tank 19 is fixedly connected to one side of the water storage tank 4, and a pipe 18 is fixedly connected inside the paint tank 19. When in use, the paint tank 19 is connected to one side of the water storage tank 4 to store the paint required for spraying, keep the paint pure and stable, and avoid pollution and drying. The paint tank 19 serves as a paint supply source to ensure a continuous supply of paint during the spraying process. The paint tank 19 is connected to the inside of the pipe 18, and the pipe 18 can transport the paint in the paint tank 19 to the spray gun 8, thereby achieving the purpose of transporting the paint.

[0030] In this embodiment, preferably, one end of the pipe 18 is fixedly connected to a water diverter valve 20, and one end of the water diverter valve 20 is fixedly connected to a cleaning pipe 5. When in use, one end of the pipe 18 is connected to the water diverter valve 20, and one end of the water diverter valve 20 is connected to the cleaning pipe 5. Under the setting of the water diverter valve, the water flow in the pipe 18 and the cleaning pipe 5 can be controlled, thereby achieving the effect of controlling the water flow.

[0031] When a steel drum spraying bracket of the present embodiment is in use, a lifting platform 6 installed in the middle of the support plate 3 can adjust the distance between the spray gun and the surface of the steel drum according to the size of the steel drum and the spraying requirements to ensure that the paint can be evenly sprayed into the inside of the steel drum. The lifting platform 6 can adjust the spraying height so that the same spraying bracket can adapt to steel drums of different heights and diameters, thereby achieving the effect of adjusting the spraying height. When the steel drum spraying bracket is in use, the cleaning function will be started after the spraying work is completed. Through a cleaning pipe 5 connected to a water storage tank 4 at one end and to a pipe 18 at the other end, the cleaning pipe 5 will transport the cleaning liquid in the water storage tank 4 to the pipe 18 to clean the pipe 18 and the spray gun 8. By automatically cleaning the spraying equipment regularly or after the spraying operation, the residual paint can be removed to prevent blockage and uneven spraying, thereby ensuring the quality and appearance of the coating. Moreover, the automatic cleaning can be completed quickly without waiting for manual intervention, thereby reducing the downtime of the spraying operation and improving the overall operation efficiency, thereby achieving the effect of cleaning the pipe 18.

[0032] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A steel drum spraying bracket, characterized in that: The invention comprises a spraying frame (1), wherein the bottom of the spraying frame (1) is fixedly connected to a base (2), one end of the spraying frame (1) is fixedly connected to a support plate (3), one side of the support plate (3) is fixedly connected to a water storage tank (4), a cleaning pipe (5) is fixedly connected inside the water storage tank (4), the other side of the support plate (3) is fixedly connected to a lifting platform (6), a spraying arm (7) is slidably connected inside the lifting platform (6), one end of the spraying arm (7) is rotatably connected to a spraying gun (8), and the upper surface of the spraying frame (1) is fixedly connected to a conveyor belt (9).

2. The steel drum spraying bracket according to claim 1, characterized in that: Guardrails (10) are fixedly connected to both sides of the base (2), and supporting feet (11) are fixedly connected to the bottom of the base (2).

3. The steel drum spraying bracket according to claim 1, characterized in that: A slide groove (12) is provided on one side of the lifting platform (6), a slider (13) is slidably connected inside the slide groove (12), a motor (14) is fixedly connected to the bottom of the lifting platform (6), and a spray arm (7) is fixedly connected to one end of the slider (13).

4. The steel drum spraying bracket according to claim 1, characterized in that: One end of the spray gun (8) is fixedly connected to a rotating shaft (15), and one end of the rotating shaft (15) is fixedly connected to a rotating shaft (16).

5. The steel drum spraying bracket according to claim 1, characterized in that: One end of the spray arm (7) is fixedly connected to a telescopic arm (17), and a pipeline (18) is fixedly connected inside the telescopic arm (17).

6. The steel drum spraying bracket according to claim 1, characterized in that: A paint tank (19) is fixedly connected to one side of the water storage tank (4), and a pipeline (18) is fixedly connected inside the paint tank (19).

7. The steel drum spraying bracket according to claim 6, characterized in that: One end of the pipeline (18) is fixedly connected to a water diversion valve (20), and one end of the water diversion valve (20) is fixedly connected to a cleaning pipe (5).

Citation Information

Patent Citations

  • Steel drum spraying support

    CN207746025U