An explosion-proof valve cleaning device
By designing a combined cleaning device of hollow frame and brush rod, the problem that the existing technology cannot completely clean up complex areas and fine gaps of explosion-proof valves is solved, and the comprehensive cleaning of explosion-proof valves is achieved, and the cleanliness and utilization rate is improved.
Patent Information
- Application Number
- CN202421364774.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-06-14
AI Technical Summary
The existing explosion-proof valve cleaning device cannot completely and deeply clean the dirt in complex areas and fine gaps during laser cleaning, resulting in incomplete cleaning.
An explosion-proof valve cleaning device is designed, using a combination of a hollow frame and a brush rod. The hollow frame moves forward and backward to remove surface impurities, and the brush rod rotates to touch hidden parts, and is sprayed and cleaned again through the spray head.
The comprehensive and thorough cleaning of explosion-proof valves is achieved, the extremely high cleanliness of the equipment is ensured, the welding sealing and utilization rate are improved, and the waste of water resources is avoided.
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Figure CN222710272U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of explosion-proof valve cleaning, in particular to an explosion-proof valve cleaning device. Background Art
[0002] Explosion-proof valve refers to the pressure relief device for explosive pipes or equipment. Explosion-proof valve is used in dust removal systems containing flammable gas or flammable substances, and can be used as a pressure relief device for explosive pipes or equipment. The diaphragm of the explosion-proof valve is usually calculated according to the operating pressure of the dust removal system and the content of flammable substances, and then the material, thickness and scratches are selected. Improper selection must not affect the normal operation of the system. The explosion-proof valve needs to be cleaned after production.
[0003] A Chinese patent with publication number CN217251232U discloses an explosion-proof valve cleaning device. The utility model adopts a laser cleaning component to clean the explosion-proof valve, which can achieve cleaning of the explosion-proof valve without dead angles, effectively improve the cleanliness of the appearance of the explosion-proof valve, effectively ensure the cleanliness of the surface of the explosion-proof valve, improve the welding sealing and utilization rate of the explosion-proof valve, and do not need to use water and ultrasonic cleaning, which can effectively reduce the waste of water resources.
[0004] However, in the above scheme, during the laser cleaning process, although the energy of the laser can play a certain role in removing some pollutants on the surface of the explosion-proof valve, it is impossible to completely and deeply clean all the dirt and impurities in some more complex areas or tiny gaps, resulting in that after the cleaning operation is completed, some traces or pollutants that have not been effectively removed can still be found on the explosion-proof valve.
[0005] Therefore, it is necessary to invent a kind of explosion-proof valve cleaning device. Utility Model Content
[0006] The purpose of the utility model is to provide an explosion-proof valve cleaning device to solve the problems raised in the above background technology.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an explosion-proof valve cleaning device comprises a bottom plate, an L-shaped plate is fixedly provided at one end of the top of the bottom plate, a cleaning pool is fixedly provided at the top of the bottom plate, a symmetrically distributed square plate is fixedly provided at the bottom of the L-shaped plate, a threaded rod is rotatably provided between the two square plates, a rectangular block is provided on the outer threaded sleeve of the threaded rod, a water tank is fixedly provided on the top of the rectangular block, the water tank is slidably connected to the top inner wall of the L-shaped plate, a connecting pipe is provided at the bottom of the water tank, a plurality of nozzles are provided at the bottom of the connecting pipe, a hollow frame is slidably provided in the cleaning pool, a C-shaped plate is slidably provided on the top of the bottom plate, a cylinder 1 and a cylinder 2 are respectively fixedly provided at the top two ends of the C-shaped plate, a connecting plate and an L-shaped block are respectively fixedly provided at the telescopic ends of the cylinder 1 and the cylinder 2, a long column is rotatably provided between the connecting plate and the L-shaped block, and a plurality of brush rods are fixedly provided on the outer side of the long column.
[0008] Preferably, a vertical plate is fixedly provided on the top of the base plate, a synchronous wheel 1 is rotatably provided on one side of the vertical plate, a synchronous wheel 2 is rotatably provided on one side of one of the square plates, a synchronous belt is provided between the synchronous wheel 1 and the synchronous wheel 2, a short column is fixedly provided on one side of the synchronous wheel 1, one end of the short column passes through the vertical plate and a disc is fixedly provided on the end thereof, a column is fixedly provided on one side of the disc, a slide groove frame 3 is slidably provided on the top of the base plate, the column is slidably installed in the slide groove frame 3, a T-shaped column 1 is fixedly provided on one side of the slide groove frame 3, the other end of the T-shaped column 1 is fixedly connected to the hollow frame, and one end of the threaded rod passes through one of the square plates and is fixedly connected to the synchronous wheel 2.
[0009] Preferably, a second T-shaped column is fixedly provided on the other side of the hollow frame, grooves are provided on both sides of the cleaning pool, and the first T-shaped column and the second T-shaped column are slidably installed in the two grooves respectively.
[0010] Preferably, a slide plate is fixedly provided at the bottom of the slide groove frame three, a slide groove one is opened at the top of the bottom plate, and the slide plate is slidably installed in the slide groove one.
[0011] Preferably, a motor 1 is fixedly provided on the top of the L-shaped block, and an output shaft of the motor 1 passes through the L-shaped block and is fixedly connected to the long column.
[0012] Preferably, an electric slider is fixedly provided on one side of the C-shaped plate, a clamping block is fixedly provided on the bottom of the electric slider, a second slide groove is provided on the top of the bottom plate, and the clamping block is slidably installed in the second slide groove.
[0013] Preferably, a vertical plate is fixedly provided at one end of the top of the bottom plate, a second motor is fixedly provided on the top of the vertical plate, and an output shaft of the second motor is fixedly connected to a first synchronous wheel.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. The hollow frame moves back and forth in the cleaning pool, which is convenient for pre-cleaning the explosion-proof valve and removing the more obvious impurities and dirt on its surface. The brush bar can further wash the explosion-proof valve when it rotates, and can effectively reach some more hidden parts to ensure a more comprehensive and thorough cleaning. Finally, the nozzle moves back and forth to facilitate the pre-cleaned explosion-proof valve to be sprayed one step. With the hollow frame moving back and forth, the explosion-proof valve can be cleaned again, further consolidating and improving the cleaning effect, ensuring that the explosion-proof valve can reach a very clean state;
[0016] 2. The brush rod is located at the center of the hollow frame. Even if the hollow frame moves forward and backward, the brush rod is in the inner cavity of the hollow frame, which is convenient for cleaning the explosion-proof valve and improves the cleaning efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 The overall structural diagram provided by the utility model;
[0018] Figure 2 A schematic diagram of the L-shaped plate structure provided by the utility model;
[0019] Figure 3 A schematic diagram of the cleaning pool structure provided by the utility model;
[0020] Figure 4 This is a schematic diagram of the disc structure provided by the utility model.
[0021] In the figure: 1, bottom plate; 11, slideway 1; 12, L-shaped plate; 121, square plate; 13, cleaning pool; 131, groove; 14, electric slider; 141, C-shaped plate; 142, cylinder 1; 143, connecting plate; 144, cylinder 2; 145, L-shaped block; 146, motor 1; 147, long column; 148, brush bar; 15, vertical plate; 16, motor 2; 17, Vertical plate; 171, short column; 19, slide 2; 21, synchronous wheel 1; 211, disc; 212, column; 213, slide frame 3; 215, T-shaped column 1; 216, slide plate; 217, hollow frame; 219, T-shaped column 2; 22, synchronous belt; 23, synchronous wheel 2; 24, threaded rod; 25, rectangular block; 26, water tank; 262, connecting pipe; 263, nozzle. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Example: Figure 1-Figure 4 As shown, the utility model provides an explosion-proof valve cleaning device, including a bottom plate 1, an L-shaped plate 12 is fixedly provided at one end of the top of the bottom plate 1, a cleaning pool 13 is fixedly provided on the top of the bottom plate 1, a symmetrically distributed square plate 121 is fixedly provided at the bottom of the L-shaped plate 12, a threaded rod 24 is rotatably provided between the two square plates 121, a rectangular block 25 is provided on the outer thread sleeve of the threaded rod 24, a water tank 26 is fixedly provided on the top of the rectangular block 25, the water tank 26 is slidably connected to the top inner wall of the L-shaped plate 12, a connecting pipe 262 is communicated at the bottom of the water tank 26, a plurality of nozzles 263 are communicated at the bottom of the connecting pipe 262, a hollow frame is slidably provided in the cleaning pool 13 217, a C-shaped plate 141 is slidably provided on the top of the bottom plate 1, and a cylinder 142 and a cylinder 2 144 are fixedly provided at both ends of the top of the C-shaped plate 141, and a connecting plate 143 and an L-shaped block 145 are fixedly provided at the telescopic ends of the cylinder 142 and the cylinder 2 144, respectively. A long column 147 is rotatably provided between the connecting plate 143 and the L-shaped block 145, and a plurality of brush rods 148 are fixedly provided on the outer side of the long column 147. A drain outlet is provided on one side of the cleaning pool 13, and an electromagnetic valve is provided at the drain outlet to facilitate drainage, and the brush rod 148 is located at the center of the hollow frame 217, so that the brush rod 148 is in the inner cavity of the hollow frame 217 even if the hollow frame 217 moves forward and backward.
[0024] Furthermore, a vertical plate 17 is fixedly provided on the top of the base plate 1, and a synchronous wheel 21 is rotatably provided on one side of the vertical plate 17, and a synchronous wheel 23 is rotatably provided on one side of one of the square plates 121, and a synchronous belt 22 is transmitted between the synchronous wheel 21 and the synchronous wheel 23, and a short column 171 is fixedly provided on one side of the synchronous wheel 21, one end of the short column 171 passes through the vertical plate 17 and a disc 211 is fixedly provided on the end thereof, and a column 212 is fixedly provided on one side of the disc 211, and a slide groove frame 3 213 is slidably provided on the top of the base plate 1, and the column 212 is slidably installed in the slide groove frame 3 213, and a T-shaped column 215 is fixedly provided on one side of the slide groove frame 3 213, and the other end of the T-shaped column 215 is fixedly connected to the hollow frame 217, and one end of the threaded rod 24 passes through one of the square plates 121 and is fixedly connected to the synchronous wheel 23, so as to facilitate the rotation of the threaded rod 24.
[0025] Furthermore, a T-shaped column 219 is fixedly provided on the other side of the hollow frame 217, and grooves 131 are provided on both sides of the cleaning pool 13. The T-shaped column 1 215 and the T-shaped column 219 are respectively slidably installed in the two grooves 131 to facilitate the movement of the hollow frame 217.
[0026] Furthermore, a slide plate 216 is fixedly provided at the bottom of the slide groove frame three 213, and a slide groove 11 is opened at the top of the bottom plate 1. The slide plate 216 is slidably installed in the slide groove 11 to facilitate the sliding of the slide groove frame three 213.
[0027] Furthermore, a motor 146 is fixedly provided on the top of the L-shaped block 145 , and an output shaft of the motor 146 passes through the L-shaped block 145 and is fixedly connected to the long column 147 , so as to facilitate the rotation of the long column 147 .
[0028] Furthermore, an electric slider 14 is fixedly provided on one side of the C-shaped plate 141, a clamping block is fixedly provided on the bottom of the electric slider 14, a second slide groove 19 is opened on the top of the bottom plate 1, and the clamping block is slidably installed in the second slide groove 19 to facilitate the sliding of the C-shaped plate 141.
[0029] Furthermore, a vertical plate 15 is fixedly provided at one end of the top of the base plate 1 , and a second motor 16 is fixedly provided on the top of the vertical plate 15 . The output shaft of the second motor 16 is fixedly connected to the synchronous wheel 1 21 to facilitate the rotation of the synchronous wheel 1 21 .
[0030] Working principle: When using this solution, first, the explosion-proof valve to be cleaned can be placed in the hollow frame 217, then detergent and an appropriate amount of water can be added to the cleaning pool 13, and then the motor 2 16 can be started to rotate forward and reverse, thereby driving the synchronous wheel 1 21 and the disc 211 to rotate, and further driving the column 212 to rotate along the slide frame 3 213, and then driving the slide frame 3 213 and the T-shaped column 1 215 to move forward and backward, and further driving the hollow frame 217 to move forward and backward in the cleaning pool 13, so as to facilitate the pre-cleaning of the explosion-proof valve and remove the more obvious impurities and dirt on its surface. Then the electric slider 14 can be started to drive the C-shaped plate 141 to move left and right, and then drive the cylinder 142 and the cylinder 2 144 to move left and right, and then drive the L-shaped block 145 and the connecting plate 143 to move left and right, and then drive the long column 147 and the brush rod 148 to move left and right. At the same time, the motor 146 can drive the long column 147 and the brush rod 148 to rotate. When the brush rod 148 rotates, it can further wash the explosion-proof valve and effectively reach some relatively hidden parts to ensure that the cleaning is more comprehensive and thorough. After pre-cleaning, the water in the cleaning pool 13 can be drained;
[0031] When the synchronous wheel 1 21 rotates forwards and backwards, the synchronous belt 22 drives the synchronous wheel 23 to rotate forwards and backwards, and then drives the threaded rod 24 to rotate forwards and backwards, and then drives the rectangular block 25 and the water tank 26 to move back and forth. During the forward and backward movement of the nozzle 263, it is convenient to spray the pre-cleaned explosion-proof valve in one step, and cooperate with the hollow frame 217 that moves forward and backward to clean the explosion-proof valve again, further consolidate and improve the cleaning effect, and ensure that the explosion-proof valve can reach a very clean state.
[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An explosion-proof valve cleaning device, comprising a bottom plate (1), characterized in that: An L-shaped plate (12) is fixedly provided at one end of the top of the bottom plate (1), a cleaning pool (13) is fixedly provided at the top of the bottom plate (1), symmetrically distributed square plates (121) are fixedly provided at the bottom of the L-shaped plate (12), a threaded rod (24) is rotatably provided between the two square plates (121), a rectangular block (25) is threadedly sleeved on the outer side of the threaded rod (24), a water tank (26) is fixedly provided at the top of the rectangular block (25), the water tank (26) is slidably connected to the inner wall of the top of the L-shaped plate (12), a connecting pipe (262) is provided at the bottom of the water tank (26), and the connecting pipe (262) The bottom of the cleaning pool (13) is connected to each other and is provided with a plurality of nozzles (263); a hollow frame (217) is slidably provided in the cleaning pool (13); a C-shaped plate (141) is slidably provided on the top of the bottom plate (1); a cylinder 1 (142) and a cylinder 2 (144) are fixedly provided at both ends of the top of the C-shaped plate (141); a connecting plate (143) and an L-shaped block (145) are fixedly provided at the telescopic ends of the cylinder 1 (142) and the cylinder 2 (144); a long column (147) is rotatably provided between the connecting plate (143) and the L-shaped block (145); and a plurality of brush rods (148) are fixedly provided on the outer side of the long column (147).
2. The explosion-proof valve cleaning device according to claim 1, characterized in that: A vertical plate (17) is fixedly provided on the top of the bottom plate (1), a synchronous wheel (21) is rotatably provided on one side of the vertical plate (17), a synchronous wheel (23) is rotatably provided on one side of one of the square plates (121), a synchronous belt (22) is provided between the synchronous wheel (21) and the synchronous wheel (23), a short column (171) is fixedly provided on one side of the synchronous wheel (21), one end of the short column (171) passes through the vertical plate (17) and a disc (211) is fixedly provided on the end thereof, A column (212) is fixedly provided on one side of the disc (211), a slide groove frame three (213) is slidably provided on the top of the bottom plate (1), the column (212) is slidably installed in the slide groove frame three (213), a T-shaped column one (215) is fixedly provided on one side of the slide groove frame three (213), the other end of the T-shaped column one (215) is fixedly connected to the hollow frame (217), and one end of the threaded rod (24) passes through one of the square plates (121) and is fixedly connected to the synchronous wheel two (23).
3. The explosion-proof valve cleaning device according to claim 2, characterized in that: A second T-shaped column (219) is fixedly provided on the other side of the hollow frame (217), and grooves (131) are provided on both sides of the cleaning pool (13), and the first T-shaped column (215) and the second T-shaped column (219) are respectively slidably installed in the two grooves (131).
4. The explosion-proof valve cleaning device according to claim 2, characterized in that: A slide plate (216) is fixedly provided at the bottom of the slide groove frame three (213), a slide groove one (11) is opened at the top of the bottom plate (1), and the slide plate (216) is slidably installed in the slide groove one (11).
5. The explosion-proof valve cleaning device according to claim 1, characterized in that: A motor 1 (146) is fixedly arranged on the top of the L-shaped block (145), and an output shaft of the motor 1 (146) passes through the L-shaped block (145) and is fixedly connected to a long column (147).
6. The explosion-proof valve cleaning device according to claim 1, characterized in that: An electric slider (14) is fixedly provided on one side of the C-shaped plate (141), a clamping block is fixedly provided on the bottom of the electric slider (14), a second slide groove (19) is provided on the top of the bottom plate (1), and the clamping block is slidably installed in the second slide groove (19).
7. The explosion-proof valve cleaning device according to claim 2, characterized in that: A vertical plate (15) is fixedly provided at one end of the top of the bottom plate (1), a second motor (16) is fixedly provided at the top of the vertical plate (15), and an output shaft of the second motor (16) is fixedly connected to a first synchronous wheel (21).
Citation Information
Patent Citations
Explosion-proof valve cleaning device
CN217251232U