A device for separating filter core and tipping paper of discarded cigarette holder
By designing an automated cigarette holder separation equipment, using the combination technology of material storage sorting, cutting, extrusion separation and blowing recovery mechanism, the problems of low separation efficiency and unenvironmental protection in the prior art are solved, and efficient and environmentally friendly cigarette holder filter element and loading paper separation are achieved.
Patent Information
- Application Number
- CN202421414387.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-06-19
AI Technical Summary
In the prior art, the equipment for the mounting paper and filter element of the separation cigarette holder is inefficient, and the traditional incineration method is not environmentally friendly, so an efficient and environmentally friendly separation method is needed.
A device including a material storage sorting mechanism, a feed cutting mechanism, an extrusion separation mechanism and a blower recovery mechanism is designed to realize the sorting, cutting, extrusion separation and air selection and screening of cigarette holders through an automated process.
It realizes efficient separation of the cigarette holder filter element and the loading paper, is suitable for batch processing, improves work efficiency and quality, and avoids environmental pollution from traditional incineration methods.
Smart Images

Figure CN222710440U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cigarette waste processing equipment, in particular to a device for separating a filter core of a discarded cigarette holder and a tipping paper. Background Art
[0002] With the development of cigarette machinery and equipment and the increasing demand for tobacco, the number of waste filters caused by the failure of cigarette machinery and equipment is also increasing. The main part of the filter core of the scrapped cigarette core is composed of cellulose acetate. After the filter core is heated, the slag liquid is discharged, and the remaining fiber is an important raw material for paper. Acetate fiber is not easy to catch fire and can be used to make textiles, cigarette filters, sheet bases, plastic products, etc. Acetate filaments are similar to silk among chemical fibers, with elegant luster, bright dyeing, strong dyeing fastness, soft and smooth feel, light texture, low regain, good elasticity, not easy to wrinkle, and good drape, thermoplasticity, and dimensional stability. However, the traditional solution is to manually separate and incinerate waste filters. However, with the country's increasing attention to environmental protection, incineration is no longer desirable. There is an urgent need for a green and environmentally friendly way to separate the tipping paper and filter core of the cigarette holder.
[0003] In the existing technology, the equipment for separating the tipping paper and filter element of the cigarette holder is relatively simple, and most of them are single mechanical tools, relying on manual and purely mechanical tools for separation, which is inefficient and not suitable for large-scale processing. Some also use a solution plus mechanical separation, but most of these methods are costly and easily produce more industrial waste. Utility Model Content
[0004] The utility model aims to overcome the deficiencies of the prior art and provides a device for separating the filter core and tipping paper of waste cigarette holders, so as to achieve efficient separation of the tipping paper and the filter core of waste filter holders, which is suitable for batch processing.
[0005] The utility model is realized by the following technical solutions:
[0006] A device for separating waste cigarette holder filter cores and tipping paper, comprising a stock sorting mechanism, a feeding and cutting mechanism, a squeezing and separating mechanism, and a blowing and recycling mechanism;
[0007] The stock sorting mechanism comprises a feed box installed on a workbench, a feed hopper is provided on the top of the feed box, a drop channel is provided at the bottom of the feed box for only a single row of cigarette holders to pass through, and a sorting component is provided in the feed hopper for sorting the cigarette holders in the feed hopper into the drop channel;
[0008] The feeding and cutting mechanism comprises a feeding guide rail with a circular hole therein, the feeding guide rail comprises a cutting section and a material receiving section, the material receiving section of the feeding guide rail extends into the material dropping channel of the feeding box and extends along the length direction of the material dropping channel, the top of the material receiving section of the feeding guide rail is open to form a material receiving opening for receiving the cigarette holders dropped from the material dropping channel, the cigarette holders in the material receiving section of the feeding guide rail are pushed into the cutting section of the feeding guide rail by the pushing mechanism, the end of the cutting section of the feeding guide rail extends into the recovery box, a plurality of slide grooves are opened on the cutting section of the feeding guide rail along the circumferential direction, a cutting assembly is mounted on the cutting section of the feeding guide rail, a plurality of cutters are distributed on the cutting assembly along the circumferential direction, the cutting edges of the plurality of cutters respectively extend into the circular hole inside the cutting section of the feeding guide rail through the plurality of slide grooves, and the surface of the cigarette holders in the conveying process is cut by the cutting edges of the cutters;
[0009] The extrusion separation mechanism includes an extrusion stirring assembly arranged on the bottom wall of the recycling box, and the extrusion stirring assembly is used to stir and extrude the cigarette holders that fall into the recycling box, so that the tipping paper and the filter element of the cigarette holders that have been cut are separated;
[0010] The air blowing recovery mechanism includes a partition plate and a fan arranged in the recovery box. The partition plate is arranged on the bottom wall of the recovery box and close to the side of the feed guide rail. The top of the partition plate is lower than the bottom of the feed guide rail. The internal space of the recovery box is divided into two relatively independent areas by the partition plate. The area close to the feed guide rail is the tipping paper recovery area, and the area away from the feed guide rail is the filter element recovery area. The bottom of the tipping paper recovery area is connected to a tipping paper recovery pipe, the extrusion and stirring assembly is arranged on the bottom wall of the filter element recovery area, the fan is arranged on the side wall of the filter element recovery area away from the partition plate, and the bottom of the filter element recovery area is connected to a filter element recovery pipe in the area below the fan.
[0011] As a preferred embodiment of the above-mentioned separation equipment, it includes at least one group of extrusion stirring components, each group of extrusion stirring components includes a stirring mounting ring and a plurality of stirring teeth evenly distributed along the circumference of the stirring mounting ring, and the stirring mounting ring is rotatably arranged on the bottom wall of the filter element recovery area of the recovery box.
[0012] As a preferred solution for the above-mentioned separation equipment, an upwardly protruding guide strip is provided on the bottom wall of the filter element recovery area of the recovery box. The guide strip is located outside the extrusion and stirring assembly and is used to guide the filter element separated by the extrusion and stirring assembly into the filter element recovery pipe.
[0013] As a preferred embodiment of the above-mentioned separation equipment, the sorting component includes a sorting rod, which is rotatably arranged on one side of the intersection of the feed hopper and the drop channel. The cross-sectional shape of the sorting rod is a regular polygon. The sorting rod is driven to rotate by a sorting motor, so that the cigarette holders in the feed hopper are sorted and introduced into the drop channel.
[0014] As a preferred solution of the above separation device, the cutting assembly is slidably mounted on the cutting section of the feed rail, and the cutting assembly is driven by a hydraulic cylinder to move back and forth along the axial direction of the feed rail.
[0015] Thereby, the multiple cutters of the cutting assembly are driven to move back and forth along the multiple slide grooves respectively.
[0016] As a preferred solution of the above-mentioned separation device, the pushing mechanism includes a linear motor installed on a workbench, and the output shaft of the linear motor is coaxially connected to a pushing rod, and the cigarette holder in the material receiving section of the feed guide rail is pushed by the pushing rod.
[0017] As a preferred solution of the above separation device, the top of the separation plate is bent transversely toward the tipping paper recovery area and then bent upward to form a receiving section.
[0018] As a preferred solution of the above separation equipment, the workbench is fixed together with the recovery box and supported by movable legs arranged at the bottom, and pulleys are provided at the bottom of the movable legs.
[0019] Compared with the prior art, the utility model has the following advantages:
[0020] 1. The utility model provides a device for separating filter cores and tipping paper of scrapped cigarette holders. By means of a stock sorting mechanism, a feeding and cutting mechanism, an extrusion separation mechanism and an air blowing and recovery mechanism, the whole process of sorting and feeding, feeding and cutting, extrusion separation and air selection and screening of scrapped cigarette holders is automated, which greatly improves the work efficiency and work quality of separating filter cores and tipping paper of scrapped cigarette holders, and is suitable for batch processing of separating filter cores and tipping paper of scrapped cigarette holders.
[0021] 2. The utility model provides a device for separating filter cores and tipping paper of scrapped cigarette holders. In its feeding and cutting mechanism, the cigarette holders in the receiving section of the feed guide are automatically pushed into the cutting section of the feed guide by a pushing mechanism. The surfaces of the cigarette holders in the feeding section of the feed guide are cut at multiple locations by the cutting edges of multiple cutters arranged on the cutting assembly during transportation, thereby ensuring sufficient and effective cutting of the tipping paper of the cigarette holders. At the same time, the reciprocating linear movement of the cutting assembly itself is coordinated to further ensure the cutting effect, thereby facilitating the subsequent effective separation of the filter core and the tipping paper.
[0022] 3. The utility model provides a device for separating the filter core and tipping paper of a scrapped cigarette holder, wherein the extrusion and stirring assembly includes a stirring mounting ring and a plurality of stirring teeth. The plurality of rotating stirring teeth exert extrusion and centrifugal forces on the cigarette holder, thereby completely and thoroughly separating the filter core and the tipping paper, thereby ensuring the separation effect.
[0023] 4. The utility model provides a device for separating filter cores and tipping paper of scrapped cigarette holders, wherein the sorting component includes a rotatable sorting rod. During the rotation of the sorting rod, the various faces of the sorting rod surface with a regular polygonal cross-sectional shape can be used to sort the messy cigarette holders in the feed hopper and guide them into the drop channel, thereby realizing single-row orderly feeding of the cigarette holders.
[0024] 5. The utility model provides a device for separating filter elements and tipping paper of scrapped cigarette holders. In its blowing recovery mechanism, a partition plate is used to separate the internal space of the recovery box into two relatively independent areas, and wind selection is achieved by the wind force of the fan. The lighter tipping paper is blown up and falls into the tipping paper recovery area after being squeezed and separated by the squeezing and stirring component, while the heavier filter element is squeezed and separated by the squeezing and stirring component and enters the filter element recovery pipe along with the rotating squeezing and stirring component. Through this ingenious structural design, the filter element and the tipping paper are effectively separated. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0026] Figure 2 It is a longitudinal sectional view of the utility model.
[0027] Figure 3 yes Figure 2 Enlarged view of point A.
[0028] Figure 4 It is a structural schematic diagram of the material storage sorting mechanism of the utility model.
[0029] Figure 5 It is a cross-sectional view of the material storage sorting mechanism of the utility model.
[0030] Figure 6 It is a structural schematic diagram of the feeding and cutting mechanism of the utility model.
[0031] Figure 7 It is a schematic diagram of the internal structure of the recycling box of the utility model.
[0032] Figure 8 yes Figure 7 Top view of the .
[0033] Numbers in the figure: 1 feed box, 2 feed hopper, 3 material drop channel, 4 cigarette holder, 5 sorting rod, 6 sorting motor, 7 feed guide rail, 8 cutting section; 9 receiving section, 10 linear motor, 11 push rod, 12 slide, 13 cutting assembly, 14 cutter, 15 hydraulic cylinder, 16 recovery box, 17 stirring installation ring, 18 stirring teeth, 19 partition plate, 20 fan, 21 tipping paper recovery area, 22 filter element recovery area, 23 receiving section, 24 tipping paper recovery pipe, 25 filter element recovery pipe, 26 guide strip, 27 workbench, 28 movable support leg, 29 pulley, 30 protective cover. DETAILED DESCRIPTION
[0034] The following is a detailed description of an embodiment of the utility model. This embodiment is implemented on the premise of the technical solution of the utility model, and a detailed implementation method and a specific operation process are given, but the protection scope of the utility model is not limited to the following embodiment.
[0035] See also Figures 1 to 8 This embodiment discloses a device for separating waste cigarette holder filter cores and tipping paper, including a stock sorting mechanism, a feeding and cutting mechanism, a squeezing and separating mechanism, and a blowing and recycling mechanism.
[0036] The stock sorting mechanism includes a feed box 1 mounted on a workbench 27, a feed hopper 2 is provided on the top of the feed box 1, a drop channel 3 through which only a single row of cigarette holders 4 can pass is provided at the bottom of the feed box 1, and a sorting assembly is provided in the feed hopper 2 to sort the cigarette holders 4 in the feed hopper 2 and enter the drop channel 3. The sorting assembly includes a sorting rod 5, which is rotatably arranged at one side of the intersection of the feed hopper 2 and the drop channel 3, and the cross-sectional shape of the sorting rod 5 is a regular polygon, and the sorting motor 6 drives the sorting rod 5 to rotate, so that the cigarette holders 4 in the feed hopper 2 are sorted and introduced into the drop channel 3.
[0037] The feeding and cutting mechanism includes a feeding guide rail 7 with a circular hole therein, the feeding guide rail 7 includes a cutting section 8 and a receiving section 9, the receiving section 9 of the feeding guide rail 7 extends into the blanking channel 3 of the feeding box 1 and extends along the length direction of the blanking channel 3, the top of the receiving section 9 of the feeding guide rail 7 is open to form a receiving opening for receiving the cigarette holder 4 dropped from the blanking channel 3, the cigarette holder 4 in the receiving section 9 of the feeding guide rail 7 is pushed into the cutting section 8 of the feeding guide rail 7 by a pushing mechanism, the pushing mechanism includes a linear motor 10 installed on the workbench 27, the output shaft of the linear motor 10 is coaxially connected with a pushing rod 11, and the cigarette holder 4 in the receiving section 9 of the feeding guide rail 7 is pushed by the pushing rod 11. The end of the cutting section 8 of the feed rail 7 extends into the recovery box 16, and a plurality of slide grooves 12 are opened on the cutting section 8 of the feed rail 7 along the circumferential direction. A cutting assembly 13 is mounted on the cutting section 8 of the feed rail 7, and a plurality of cutters 14 are distributed along the circumferential direction on the cutting assembly 13. The cutting edges of the plurality of cutters 14 extend into the circular channel inside the cutting section 8 of the feed rail 7 through the plurality of slide grooves 12, respectively. The cutting assembly 13 is slidably mounted on the cutting section 8 of the feed rail 7, and the cutting assembly 13 is driven to move back and forth along the axial direction of the feed rail 7 by the hydraulic cylinder 15, thereby driving the plurality of cutters 14 of the cutting assembly 13 to move back and forth along the plurality of slide grooves 12 respectively. The surface of the cigarette holder 4 during the conveying process is cut by the cutting edge of the cutter 14.
[0038] The extrusion separation mechanism includes at least one group of extrusion stirring components arranged on the bottom wall of the recycling box 16, each group of extrusion stirring components includes a stirring mounting ring 17 and a plurality of stirring teeth 18 uniformly distributed along the circumference of the stirring mounting ring 17, the stirring mounting ring 17 is rotatably arranged on the bottom wall of the filter element recovery area 22 of the recycling box 16, and the stirring mounting ring 17 is driven to rotate by a stirring motor, thereby driving the plurality of stirring teeth 18 to rotate together. The cigarette holder 4 falling into the recycling box 16 is stirred and extruded by the extrusion stirring components, so that the tipping paper and the filter element of the cigarette holder 4 after cutting are separated.
[0039] The air blowing recovery mechanism includes a partition plate 19 and a fan 20 arranged in the recovery box 16. The partition plate 19 is arranged on the bottom wall of the recovery box 16 and is arranged close to the side of the feed guide rail 7. The top of the partition plate 19 is lower than the bottom of the feed guide rail 7. The internal space of the recovery box 16 is divided into two relatively independent areas by the partition plate 19. The area close to the feed guide rail 7 is the tipping paper recovery area 21, and the area away from the feed guide rail 7 is the filter element recovery area 22. The top of the partition plate 19 is laterally bent toward the tipping paper recovery area 21 and then bent upward to form a receiving section 23, so as to receive the cigarette holder 4 falling from the cutting section 8 of the feed guide rail 7 and fall into the extrusion and stirring assembly. A tipping paper recovery pipe 24 is connected to the bottom of the tipping paper recovery area 21, an extrusion and stirring assembly is arranged on the bottom wall of the filter element recovery area 22, a fan 20 is arranged on the side wall of the filter element recovery area 22 away from the partition plate 19, a filter element recovery pipe 25 is connected to the bottom of the filter element recovery area 22 in the area below the fan 20, and an upwardly protruding guide strip 26 is provided on the bottom wall of the filter element recovery area 22 of the recovery box 16. The guide strip 26 is located on the periphery of the extrusion and stirring assembly, and is used to smoothly guide the filter element separated by the extrusion and stirring assembly into the filter element recovery pipe 25, so as to prevent the filter element from being thrown to the corner of the recovery box 16 under the action of centrifugal force and unable to be recovered.
[0040] The workbench 27 is fixed together with the recovery box 16. The top of the recovery box 16 is covered with a protective cover 30 and supported by a movable support leg 28 arranged at the bottom. A pulley 29 is provided at the bottom of the movable support leg 28, and the entire separation device is slidably supported by the pulley 29.
[0041] Before the separation device is put into operation, the unqualified waste cigarette holders 4 are first cut into uniform lengths by a cutting machine as the incoming materials of the cigarette holders 4 of the separation device.
[0042] During operation, the cut multiple sections of cigarette holders 4 are placed in the feed hopper 2, and the messy cigarette holders 4 in the feed hopper 2 are sorted and introduced into the blanking channel 3 through the surface of the rotating sorting rod 5, so as to realize the single-row orderly feeding of the cigarette holders 4. The cigarette holders 4 fall into the receiving opening of the receiving section 9 of the feeding guide rail 7 below through the blanking channel 3, and then the linear motor 10 is started, driving the push rod 11 to push the cigarette holders 4 in the receiving section 9 of the feeding guide rail 7 forward into the cutting section 8 of the feeding guide rail 7, and at the same time, the hydraulic cylinder 15 is started, driving the cutting assembly 13 and the multiple cutters 14 thereon to move back and forth, and the cutting edges of the multiple cutters 14 are used to effectively cut the tipping paper on the filter surface. The cut cigarette holder 4 is pushed forward by the push rod 11, and falls into the recycling box 16 through the end of the cutting section 8 of the feed guide rail 7. The falling cigarette holder 4 is guided to the stirring teeth 18 through the receiving section 23 at the top of the partition plate 19. The rotating stirring teeth 18 apply extrusion and centrifugal force to the cigarette holder 4, so that the filter cores that have not been completely separated are completely separated from the tipping paper. Due to the different qualities of the separated tipping paper and filter core, the lighter tipping paper will be blown up by the wind of the fan 20 and fall into the tipping paper recycling area 21, and will be exported through the tipping paper recycling pipe 24, while the heavier filter core will enter the filter core recycling pipe 25 along with the rotating extrusion and stirring assembly and guided by the guide strip 26, thereby achieving the complete separation of the filter core and the tipping paper.
[0043] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A device for separating filter cores and tipping paper of discarded cigarette holders, characterized in that: It includes stock sorting mechanism, feeding and cutting mechanism, extrusion separation mechanism, and blowing recovery mechanism; The stock sorting mechanism comprises a feed box installed on a workbench, a feed hopper is provided on the top of the feed box, a drop channel is provided at the bottom of the feed box for only a single row of cigarette holders to pass through, and a sorting component is provided in the feed hopper for sorting the cigarette holders in the feed hopper into the drop channel; The feeding and cutting mechanism comprises a feeding guide rail with a circular hole therein, the feeding guide rail comprises a cutting section and a material receiving section, the material receiving section of the feeding guide rail extends into the material dropping channel of the feeding box and extends along the length direction of the material dropping channel, the top of the material receiving section of the feeding guide rail is open to form a material receiving opening for receiving the cigarette holders dropped from the material dropping channel, the cigarette holders in the material receiving section of the feeding guide rail are pushed into the cutting section of the feeding guide rail by the pushing mechanism, the end of the cutting section of the feeding guide rail extends into the recovery box, a plurality of slide grooves are opened on the cutting section of the feeding guide rail along the circumferential direction, a cutting assembly is mounted on the cutting section of the feeding guide rail, a plurality of cutters are distributed on the cutting assembly along the circumferential direction, the cutting edges of the plurality of cutters respectively extend into the circular hole inside the cutting section of the feeding guide rail through the plurality of slide grooves, and the surface of the cigarette holders in the conveying process is cut by the cutting edges of the cutters; The extrusion separation mechanism includes an extrusion stirring assembly arranged on the bottom wall of the recycling box, and the extrusion stirring assembly is used to stir and extrude the cigarette holders that fall into the recycling box, so that the tipping paper and the filter element of the cigarette holders that have been cut are separated; The air blowing recovery mechanism includes a partition plate and a fan arranged in the recovery box. The partition plate is arranged on the bottom wall of the recovery box and close to the side of the feed guide rail. The top of the partition plate is lower than the bottom of the feed guide rail. The internal space of the recovery box is divided into two relatively independent areas by the partition plate. The area close to the feed guide rail is the tipping paper recovery area, and the area away from the feed guide rail is the filter element recovery area. The bottom of the tipping paper recovery area is connected to a tipping paper recovery pipe, the extrusion and stirring assembly is arranged on the bottom wall of the filter element recovery area, the fan is arranged on the side wall of the filter element recovery area away from the partition plate, and the bottom of the filter element recovery area is connected to a filter element recovery pipe in the area below the fan.
2. The device for separating waste cigarette holder filter and tipping paper according to claim 1, characterized in that: It comprises at least one group of extrusion stirring components, each group of extrusion stirring components comprises a stirring mounting ring and a plurality of stirring teeth evenly distributed along the circumference of the stirring mounting ring, and the stirring mounting ring is rotatably arranged on the bottom wall of the filter element recovery area of the recovery box.
3. The device for separating waste cigarette holder filter and tipping paper according to claim 2, characterized in that: An upwardly protruding guide strip is provided on the bottom wall of the filter element recovery area of the recovery box. The guide strip is located at the periphery of the extrusion and stirring assembly and is used to guide the filter element separated by the extrusion and stirring assembly into the filter element recovery pipe.
4. The device for separating waste cigarette holder filter and tipping paper according to claim 1, characterized in that: The sorting assembly includes a sorting rod, which is rotatably arranged on one side of the intersection of the feed hopper and the material drop channel. The cross-sectional shape of the sorting rod is a regular polygon. The sorting motor drives the sorting rod to rotate, so that the cigarette holders in the feed hopper are sorted and introduced into the material drop channel.
5. The device for separating waste cigarette holder filter and tipping paper according to claim 1, characterized in that: The cutting assembly is slidably mounted on the cutting section of the feed guide rail, and the cutting assembly is driven by a hydraulic cylinder to move back and forth along the axial direction of the feed guide rail, thereby driving multiple cutters of the cutting assembly to move back and forth along multiple slide grooves respectively.
6. The device for separating waste cigarette holder filter and tipping paper according to claim 1, characterized in that: The pushing mechanism comprises a linear motor mounted on a workbench, the output shaft of the linear motor is coaxially connected with a pushing rod, and the cigarette holder in the material receiving section of the feed guide rail is pushed by the pushing rod.
7. The device for separating waste cigarette holder filter and tipping paper according to claim 1, characterized in that: The top of the partition plate is bent transversely toward the tipping paper recovery area and then bent upward to form a receiving section.
8. The device for separating waste cigarette holder filter and tipping paper according to claim 1, characterized in that: The workbench is fixed together with the recycling box and supported by movable legs arranged at the bottom, and pulleys are arranged at the bottom of the movable legs.
Citation Information
Cited By
Separating equipment for filter element and tipping paper of scrapped cigarette holder
CN118492023A