A kind of anti-deformation forging parts processing equipment

By designing anti-deformed forging parts processing equipment, seal protection is achieved using hydraulic cylinders and U-shaped brackets, and combined with blower and water pump systems, the forging parts are solved due to overheating deformation and inconvenient cleaning of the operation table, and the processing accuracy and efficiency are improved.

CN222710744UActive Publication Date: 2025-04-04LIYANG ZHENGPING FORGING CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420950566.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2025-04-04
Estimated Expiration
2034-05-06

AI Technical Summary

Technical Problem

The existing forging parts processing equipment cannot dissipate heat in time, resulting in the workpiece being heated and deformed after the forging is completed. At the same time, the equipment operating table lacks protection and rapid cleaning functions, which affects the processing efficiency.

Method used

A processing equipment for anti-deformation forging parts is designed, using hydraulic cylinders to control the up and down movement of the U-shaped bracket, drive the protective cover to seal the opening to prevent deformation, and at the same time, the blower is used to discharge heat, and the operating table is quickly cleaned by combining the water pump and the flushing pipe.

Benefits of technology

Effectively prevent forging parts from deforming due to overheating, improve processing accuracy and efficiency, and reduce operation inconvenience through rapid cleaning function.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222710744U_ABST
    Figure CN222710744U_ABST
Patent Text Reader

Abstract

The utility model discloses a kind of anti-deformation forging processing equipment, which relates to the technical field of forging processing. It comprises a base, the top of the base is fixedly connected with a processing table, the processing table is fixedly connected with a processing seat, the top of the processing table is fixedly connected with a shell, the shell is located on the outside of the processing seat, an opening is opened on the shell, the inner wall of the shell is sequentially connected with a top plate, a layer plate and a bottom plate from top to bottom, and the upper surface of the top plate and the upper surface of the layer plate are respectively fixedly installed with a hydraulic cylinder 1 and a heat dissipation mechanism. When forging a workpiece, the U-shaped bracket is controlled to move up and down by the hydraulic cylinder 1, so that the protective cover can cover the outside of the operating table, seal the opening, and prevent the forging from directly touching the external objects and causing deformation. During the forging process, the blower is synchronously started to blow air to the operating table, so that the heat generated during forging is quickly discharged through the vents to prevent the surface temperature of the forging from being too high and causing deformation.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of forging processing, in particular to a processing device for anti-deformation forging parts. Background Art

[0002] Forging is the combined name of forging and stamping. It is a forming method that uses the hammer, anvil, punch or die of a forging machine to apply pressure to the blank to cause plastic deformation, thereby obtaining a part of the desired shape and size. When forging parts are forged, they usually need to be preheated first, and then forged by a forging hammer after being preheated to a certain degree.

[0003] The existing forging processing equipment cannot dissipate heat from the workpiece in time when forging the workpiece, which easily causes the workpiece to deform due to heat after forging. At the same time, it is also impossible to protect and quickly clean the forging operation table, which easily brings certain inconveniences to the forging processing. Therefore, an anti-deformation forging processing equipment is proposed. Utility Model Content

[0004] The utility model aims to provide a deformation-proof forging piece processing equipment, which solves the technical problems raised in the background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an anti-deformation forging processing equipment, comprising a base, a processing table is fixedly connected to the top of the base, a processing seat is fixedly connected to the processing table, a shell is fixedly connected to the top of the processing table, the shell is located outside the processing seat, an opening is opened on the shell, the inner wall of the shell is sequentially connected with a top plate, a layer plate and a bottom plate from top to bottom, and a hydraulic cylinder and a heat dissipation mechanism are fixedly installed on the upper surface of the top plate and the upper surface of the layer plate respectively;

[0006] The top end of the hydraulic cylinder passes through the shell and is fixedly connected to a U-shaped bracket, the outer wall of the shell is fixedly connected to a limit frame, the inner wall of the limit frame is slidably connected to a protective cover, the bottom end of the U-shaped bracket is fixedly connected to the top end of the protective cover, the protective cover is located on the outside of the opening, and a vent is opened on the shell.

[0007] Preferably, a fixing seat is fixedly connected to the top of the inner wall of the shell, a hydraulic cylinder 2 is fixedly connected to the inner wall of the fixing seat, and a forging hammer is fixedly connected to the bottom end of the hydraulic cylinder 2.

[0008] Preferably, a water tank is fixedly connected to the top of the processing table, and the water tank is located below the bottom plate. A water pump is provided inside the water tank, and the input end of the water pump extends to the bottom end of the water tank. A flushing pipe is fixedly connected to the outer wall of the water tank, and the output end of the water pump passes through the water tank and is connected to the flushing pipe, and the flushing pipe is located on the outside of the processing seat.

[0009] Preferably, a groove is provided on the processing seat, the inner wall of the groove is rotatably connected to an operating table, the bottom of the inner wall of the processing seat is fixedly connected to a motor, and the output end of the motor is fixedly connected to the bottom outer wall of the operating table.

[0010] Preferably, a pad is fixedly connected to the top surface of the base plate, the top surface of the pad is at the same height as the upper surface of the operating table, an electric push rod is fixedly connected to the top of the pad, and a cleaning plate is fixedly connected to the output end of the electric push rod.

[0011] Preferably, a support frame is fixedly connected to the top surface of the bottom plate and located outside the pad, and the top end of the support frame is fixedly connected to the bottom surface of the layer plate;

[0012] The heat dissipation mechanism comprises a blower fixedly connected to the top surface of the layer plate, the output end of the blower is fixedly connected to an air outlet hood, and the air outlet hood is located obliquely above the operating table.

[0013] Preferably, a water injection pipe is fixedly connected to the outer wall of the water tank, and one end of the water injection pipe away from the water tank extends to the outside of the shell.

[0014] Compared with the related art, the anti-deformation forging processing equipment provided by the utility model has the following beneficial effects:

[0015] 1. When forging workpieces, the U-shaped bracket is controlled by the hydraulic cylinder to move up and down, so that the protective cover can cover the outside of the operating table and seal the opening to prevent the forging parts from directly touching the external objects and causing deformation. During the forging process, the blower is started synchronously to blow air to the operating table, so that the heat generated during forging is quickly discharged through the vents to prevent the surface temperature of the forging parts from being too high and deformed.

[0016] 2. After the forging processing is completed, start the water pump to pump water and flush the operating table through the flushing pipe to prevent the uneven surface of the operating table from affecting the processing accuracy of the forgings. After the operating table is cleaned, start the motor to drive the operating table to rotate, and start the electric push rod to push the cleaning plate to the surface of the operating table to fully clean the surface of the operating table. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 It is a cross-sectional view of the utility model;

[0019] Figure 3 It is a schematic diagram of the cutaway structure of the shell of the utility model;

[0020] Figure 4 It is a structural schematic diagram of the forging hammer of the utility model;

[0021] Figure 5 It is a structural schematic diagram of the processing seat of the utility model.

[0022] In the figure: 1. base; 2. processing table; 3. shell; 4. water tank; 5. pad; 6. electric push rod; 7. cleaning plate; 8. water injection pipe; 9. flushing pipe; 10. support frame; 11. shelf; 12. blower; 13. air outlet hood; 14. top plate; 15. hydraulic cylinder one; 16. U-shaped bracket; 17. fixed seat; 18. hydraulic cylinder two; 19. limit frame; 20. vent; 21. protective cover; 22. processing seat; 23. groove; 24. motor; 25. operating table; 26. forging hammer; 27. opening. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0024] Embodiment 1:

[0025] See also Figure 1-Figure 5 The utility model provides a technical solution: an anti-deformation forging processing equipment, including a base 1, a processing table 2 is fixedly connected to the top of the base 1, a processing seat 22 is fixedly connected to the processing table 2, a groove 23 is opened on the processing seat 22, an operating table 25 is rotatably connected to the inner wall of the groove 23, a motor 24 is fixedly connected to the bottom of the inner wall of the processing seat 22, the output end of the motor 24 is fixedly connected to the bottom outer wall of the operating table 25, a shell 3 is fixedly connected to the top of the processing table 2, the shell 3 is located on the outer side of the processing seat 22, a fixed seat 17 is fixedly connected to the top of the inner wall of the shell 3, a hydraulic cylinder 18 is fixedly connected to the inner wall of the fixed seat 17, and a forging hammer 26 is fixedly connected to the bottom end of the hydraulic cylinder 18. When the equipment is used, the forging piece is placed on the operating table 25, and the forging hammer 26 is driven to move up and down by starting the hydraulic cylinder 18 to process the forging piece, and the operating table 25 is driven to rotate by starting the motor 24, so that the forging hammer 26 can evenly forge the workpiece;

[0026] In this embodiment, the top end of the hydraulic cylinder 15 passes through the shell 3 and is fixedly connected to a U-shaped bracket 16, the outer wall of the shell 3 is fixedly connected to a limit frame 19, the inner wall of the limit frame 19 is slidably connected to a protective cover 21, the bottom end of the U-shaped bracket 16 is fixedly connected to the top of the protective cover 21, the protective cover 21 is located on the outside of the opening 27, a vent 20 is provided on the shell 3, an opening 27 is provided on the shell 3, the inner wall of the shell 3 is sequentially connected to a top plate 14, a layer plate 11 and a bottom plate from top to bottom, the upper surface of the top plate 14 and the upper surface of the layer plate 11 are respectively fixedly installed with a hydraulic cylinder 15 and a heat dissipation mechanism, the heat dissipation mechanism includes a blower 12 fixedly connected to the top surface of the layer plate 11, and a blower The output end of 12 is fixedly connected with an air outlet hood 13, and the air outlet hood 13 is located obliquely above the operating table 25. During the forging process of the workpiece, the U-shaped bracket 16 is controlled to move up and down by the hydraulic cylinder 15, thereby driving the protective cover 21 to rise and fall on the shell 3. The protective cover 21 is made of transparent material, which is convenient for real-time monitoring of the forging process. When the protective cover 21 covers the outside of the operating table 25, the opening 27 can be sealed to prevent the forging parts from directly touching the external objects and causing deformation. In the process of forging, the blower 12 is synchronously started to blow air to the operating table 25, so that the heat generated by the workpiece during forging is quickly discharged through the vent 20 to prevent the forging parts from being deformed due to excessive temperature.

[0027] Embodiment 2:

[0028] See also Figure 1-Figure 3 As shown, on the basis of the first embodiment, the utility model provides a technical solution: a water tank 4 is fixedly connected to the top of the processing table 2, and the water tank 4 is located below the bottom plate. A water pump is arranged inside the water tank 4, and the input end of the water pump extends to the bottom end of the water tank 4. A flushing pipe 9 is fixedly connected to the outer wall of the water tank 4, and the output end of the water pump passes through the water tank 4 and is connected to the flushing pipe 9. The flushing pipe 9 is located on the outside of the processing seat 22, and a support frame 10 is fixedly connected to the top surface of the bottom plate and located on the outside of the pad 5. The top of the support frame 10 is fixedly connected to the bottom surface of the layer plate 11, and the layer plate 11 is supported by the support frame 10. A water injection pipe 8 is fixedly connected to the outer wall of the water tank 4, and one end of the water injection pipe 8 away from the water tank 4 extends to the outside of the shell 3. After the forging is completed, the water pump is started to pump water, and the operating table 25 is flushed through the flushing pipe 9 to prevent the uneven surface of the operating table 25 from affecting the processing accuracy of the forging.

[0029] In this embodiment, a pad 5 is fixedly connected to the top surface of the bottom plate, and the top surface of the pad 5 is at the same height as the upper surface of the operating table 25. An electric push rod 6 is fixedly connected to the top of the pad 5, and a cleaning plate 7 is fixedly connected to the output end of the electric push rod 6. After the operating table 25 is cleaned, the motor 24 is started to drive the operating table 25 to rotate, and the electric push rod 6 is started to push the cleaning plate 7 to the surface of the operating table 25 to fully clean the surface of the operating table 25.

[0030] Working principle: Place the forging piece on the operating table 25, start the hydraulic cylinder 18 to drive the forging hammer 26 to process the forging piece, and start the motor 24 to drive the operating table 25 to rotate, so that the forging hammer 26 can evenly forge the workpiece. When forging the workpiece, the hydraulic cylinder 15 controls the U-shaped bracket 16 to move up and down, so that the protective cover 21 can cover the outside of the operating table 25 and seal the opening 27 to prevent the forging piece from directly touching the external objects and causing deformation. During the forging process, the blower 12 is started synchronously to The operating table 25 is blown with air, so that the heat generated by the workpiece during forging is quickly discharged through the vent 20 to prevent the forgings from being deformed due to excessive temperature. After the forgings are processed, the water pump is started to pump water and the operating table 25 is flushed through the flushing pipe 9 to prevent the surface of the operating table 25 from being uneven and affecting the processing accuracy of the forgings. After the operating table 25 is cleaned, the motor 24 is started to drive the operating table 25 to rotate, and the electric push rod 6 is started to push the cleaning plate 7 to the surface of the operating table 25 to fully clean the surface of the operating table 25.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A deformation-resistant forging processing device, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a processing table (2), a processing seat (22) is fixedly connected to the processing table (2), a shell (3) is fixedly connected to the top of the processing table (2), the shell (3) is located outside the processing seat (22), an opening (27) is provided on the shell (3), the inner wall of the shell (3) is connected to a top plate (14), a layer plate (11) and a bottom plate in sequence from top to bottom, and a hydraulic cylinder (15) and a heat dissipation mechanism are fixedly mounted on the upper surface of the top plate (14) and the upper surface of the layer plate (11) respectively; The top end of the hydraulic cylinder 1 (15) passes through the shell (3) and is fixedly connected to a U-shaped bracket (16); the outer wall of the shell (3) is fixedly connected to a limit frame (19); the inner wall of the limit frame (19) is slidably connected to a protective cover (21); the bottom end of the U-shaped bracket (16) is fixedly connected to the top end of the protective cover (21); the protective cover (21) is located outside the opening (27); and a vent (20) is provided on the shell (3).

2. The anti-deformation forging processing equipment according to claim 1, characterized in that: A fixing seat (17) is fixedly connected to the top of the inner wall of the housing (3), a second hydraulic cylinder (18) is fixedly connected to the inner wall of the fixing seat (17), and a forging hammer (26) is fixedly connected to the bottom end of the second hydraulic cylinder (18).

3. The anti-deformation forging processing equipment according to claim 1, characterized in that: A water tank (4) is fixedly connected to the top of the processing table (2), the water tank (4) is located below the bottom plate, a water pump is arranged inside the water tank (4), the input end of the water pump extends to the bottom end of the water tank (4), a flushing pipe (9) is fixedly connected to the outer wall of the water tank (4), the output end of the water pump passes through the water tank (4) and is connected to the flushing pipe (9), and the flushing pipe (9) is located outside the processing seat (22).

4. The anti-deformation forging processing equipment according to claim 1, characterized in that: The processing seat (22) is provided with a groove (23), the inner wall of the groove (23) is rotatably connected to an operating table (25), the bottom of the inner wall of the processing seat (22) is fixedly connected to a motor (24), and the output end of the motor (24) is fixedly connected to the bottom outer wall of the operating table (25).

5. The anti-deformation forging processing equipment according to claim 1, characterized in that: A pad (5) is fixedly connected to the top surface of the bottom plate, the top surface of the pad (5) being at the same height as the upper surface of the operating table (25), an electric push rod (6) is fixedly connected to the top of the pad (5), and a cleaning plate (7) is fixedly connected to the output end of the electric push rod (6).

6. The anti-deformation forging processing equipment according to claim 1, characterized in that: A support frame (10) is fixedly connected to the top surface of the bottom plate and located outside the pad (5), and the top end of the support frame (10) is fixedly connected to the bottom surface of the layer plate (11); The heat dissipation mechanism comprises a blower (12) fixedly connected to the top surface of the layer plate (11), the output end of the blower (12) being fixedly connected to an air outlet hood (13), and the air outlet hood (13) being located obliquely above the operating table (25).

7. The anti-deformation forging processing equipment according to claim 3, characterized in that: A water injection pipe (8) is fixedly connected to the outer wall of the water tank (4), and one end of the water injection pipe (8) away from the water tank (4) extends to the outside of the shell (3).