A shaft joint cutting tool capable of effectively reducing vibration

By integrating real-time monitoring system and vibration control measures in cutting tools, the problem of inability to monitor tool work in the prior art is solved, improving cutting accuracy and reducing equipment vibration.

CN222710842UActive Publication Date: 2025-04-04河南中原辊轴股份有限公司
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Patent Information

Application Number
CN202421452823.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-04-04
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

The existing cutting tools cannot monitor the tool working in real time when in use, resulting in unstable installation or inconsistent model conditions difficult to detect and deal with in a timely manner, affecting the cutting accuracy.

Method used

A jointing cutting tool is designed, including a machine tool table, a driving unit, a jointing machine, a tool mechanism, a vibration sensor, a high-speed camera and a temperature sensor. Through the cooperation of these components, the working status and vibration of the tool are monitored in real time.

Benefits of technology

Real-time monitoring of tool working conditions is realized, timely detection and handling of unstable installation or inconsistent model, improving cutting accuracy, and reducing equipment vibration through the coordination of the limiting mechanism and hydraulic cylinder.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222710842U_ABST
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Abstract

The utility model relates to the field of cutting processing technology, and in particular to a shaft-jointing jaw cutting tool that can effectively reduce vibration, including a machine tool table, a driving unit fixedly installed on the top of the machine tool table, shaft-jointing machines fixedly installed on both sides of the top of the machine tool table, and a mounting mechanism provided at the output end of the shaft-jointing machine. The utility model can monitor the working condition of the tool. When in use, a high-speed camera will monitor the cutting process of the cutting tool body, while a temperature sensor will also monitor the temperature of the surface of the cutting tool body, and a vibration sensor will monitor the vibration generated by the tool as a whole, so that it can monitor the working condition of the tool, and the user can also increase the tightness of the connection between the equipment and the cutting material by replacing the connecting splint, and the hydraulic cylinder will also drive the limiting arc plate to limit the material to prevent excessive vibration of the material.
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Description

Technical Field

[0001] The utility model relates to the technical field of cutting processing, in particular to a shaft-jointed jaw cutting tool which can effectively reduce vibration. Background Art

[0002] Cutting tools are tools used for cutting in mechanical manufacturing. The vast majority of tools are machine-made, but there are also hand-made tools, because the tools used in mechanical manufacturing are basically used for cutting metal materials.

[0003] In daily life, various mechanical equipment are used for manufacturing or construction. In the process of building some mechanical equipment, cutting tools are used for cutting operations. However, most of the existing cutting tools cannot monitor the working conditions of the tools when they are used. If the tool is installed unstably or the model does not match, it is easy to be ignored by the staff, which will reduce the accuracy of the equipment in cutting materials. In order to solve the above technical problems, we have designed a shaft-jointed cutting tool that can effectively reduce vibration. Utility Model Content

[0004] The purpose of the utility model is to provide a shaft-jointed jaw cutting tool which can effectively reduce vibration, has the advantage of being able to monitor the working condition of the tool, and solves the problem that the working condition of the tool cannot be monitored in real time. When the tool is installed unstably or the model does not match, it is easy for the staff to be unable to replace or handle it in time.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a shaft-jointing jaw cutting tool that can effectively reduce vibration, comprising a machine tool table, a driving unit is fixedly installed on the top of the machine tool table, shaft-joining machines are fixedly installed on both sides of the top of the machine tool table, a mounting mechanism is provided at the output end of the shaft-joining machine, mounting slide bars are fixedly installed on the front and rear sides of the top of the machine tool table, a limiting mechanism is provided on the surface of the mounting slide bar, a fixed table is movably sleeved on the surface of the front mounting slide bar, a driving platform is fixedly installed on the top of the fixed table, a tool mechanism is provided on the top of the driving platform, the limiting mechanism comprises a movable plate, the movable plate is movably sleeved on the surface of the mounting slide bar, a hydraulic cylinder is fixedly installed on the inner cavity and the top of the movable plate, the tool mechanism comprises a rotating unit, the rotating unit is fixedly installed on the top of the driving platform by bolts, and the mounting mechanism comprises a limiting clamp block.

[0006] Preferably, the output end of the hydraulic cylinder is fixedly connected to a mounting plate, and the number of the mounting plates is four. Limiting arc plates are movably installed on the left and right opposite sides of the two mounting plates, and rollers are inlaid and installed on the upper and lower opposite sides of the two limiting arc plates. The limiting clamp is fixedly installed on the output end of the shaft coupling machine.

[0007] Preferably, a mounting support rod is fixedly mounted on the right side of the movable plate, and a roughness detector is fixedly mounted on the right side of the mounting support rod.

[0008] Preferably, a fixed top plate is fixedly installed on the top of the rotating unit, a high-speed camera is fixedly installed on the top of the fixed top plate, a mounting bracket is fixedly installed on the top of the fixed top plate by bolts, a vibration sensor and a cutting fluid nozzle are respectively installed through the top of the mounting bracket, a temperature sensor is fixedly installed on the right side of the high-speed camera, and a cutting tool body is fixedly installed on the four corners of the surface of the rotating unit by bolts. The material of the cutting tool body can be high-speed steel, cemented carbide or ceramic.

[0009] Preferably, a fixing plate is fixedly installed on the rear side of the machine tool table, a control host is fixedly installed on the front side of the fixing plate, collecting troughs are provided on the front and rear sides of the top of the machine tool table, and support legs are fixedly connected to the four corners of the bottom of the machine tool table.

[0010] Preferably, a mounting slot is provided on the surface of the limiting clamp block, a mounting block is movably mounted in the inner cavity of the mounting slot, and connecting clamps are fixedly connected to opposite sides of two mounting blocks.

[0011] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0012] The utility model can monitor the working condition of the tool through the cooperation of the tool mechanism, the roughness detector, the rotating unit, the cutting tool body, the fixed top plate, the mounting bracket, the high-speed camera, the vibration sensor, the cutting fluid nozzle and the temperature sensor. When in use, the high-speed camera will monitor the cutting process of the cutting tool body, and the temperature sensor will also monitor the temperature of the surface of the cutting tool body. The vibration sensor will monitor the vibration generated by the tool as a whole, so that it can monitor the working state of the tool, and the user can also increase the tightness of the connection between the equipment and the cutting material by replacing the connecting splint. At the same time, the hydraulic cylinder will also drive the limiting arc plate to limit the material to prevent the material from vibrating too much. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a three-dimensional diagram of the structure of the utility model;

[0014] Figure 2 This is a rear perspective view of the structure of the utility model;

[0015] Figure 3 It is a three-dimensional diagram of the local structure limiting mechanism of the utility model;

[0016] Figure 4 This is a three-dimensional diagram of the local structure of the tool mechanism of the utility model;

[0017] Figure 5 It is an exploded stereogram of the local structural installation mechanism of the utility model.

[0018] In the figure: 1. machine tool table; 2. drive unit; 3. connecting clamp; 4. shaft coupling machine; 5. mounting mechanism; 6. limiting mechanism; 7. fixed table; 8. mounting slot; 9. driving platform; 10. tool mechanism; 11. mounting block; 12. fixed plate; 13. control host; 14. movable plate; 15. hydraulic cylinder; 16. mounting plate; 17. mounting slide rod; 18. limiting arc plate; 19. mounting support rod; 20. roughness detector; 21. rotating unit; 22. cutting tool body; 23. fixed top plate; 24. mounting bracket; 25. high-speed camera; 26. vibration sensor; 27. cutting fluid nozzle; 28. limiting clamp block; 29. ​​temperature sensor. DETAILED DESCRIPTION

[0019] See also Figure 1-Figure 5 A shaft-jointing jaw cutting tool that can effectively reduce vibration comprises a machine tool table 1, a driving unit 2 is fixedly installed on the top of the machine tool table 1, shaft-joining machines 4 are fixedly installed on both sides of the top of the machine tool table 1, and a mounting mechanism 5 is arranged at the output end of the shaft-joining machine 4, a mounting slide bar 17 is fixedly installed on both the front and rear sides of the top of the machine tool table 1, a limiting mechanism 6 is arranged on the surface of the mounting slide bar 17, a fixed table 7 is movably sleeved on the surface of the front mounting slide bar 17, a driving platform 9 is fixedly installed on the top of the fixed table 7, a tool mechanism 10 is arranged on the top of the driving platform 9, and a limiting mechanism 6 is arranged on the surface of the mounting slide bar 17. The mechanism 6 includes a movable plate 14, which is movably sleeved on the surface of the mounting slide rod 17. The inner cavity and the top of the movable plate 14 are fixedly installed with a hydraulic cylinder 15. The tool mechanism 10 includes a rotating unit 21, which is fixedly installed on the top of the driving platform 9 by bolts. The mounting mechanism 5 includes a limiting clamp 28. By setting the driving unit 2, the fixed table 7 can be driven to move so as to adjust the position of the fixed table 7. By setting the mounting slide rod 17, the fixed table 7 can be guided and limited, and the movable plate 14 can also be installed.

[0020] See also Figure 1 , Figure 2 and Figure 3 The output end of the hydraulic cylinder 15 is fixedly connected to a mounting plate 16, and there are four mounting plates 16. The left and right opposite sides of the two mounting plates 16 are movably mounted with limit arc plates 18. The upper and lower opposite sides of the two limit arc plates 18 are inlaid with rollers, and the limit clamp block 28 is fixedly mounted on the output end of the shaft coupling machine 4.

[0021] See also Figure 1 and Figure 3A mounting support rod 19 is fixedly installed on the right side of the movable plate 14, and a roughness detector 20 is fixedly installed on the right side of the mounting support rod 19. By setting the roughness detector 20, the roughness of the surface of the cutting material can be detected.

[0022] See also Figure 1 and Figure 4 A fixed top plate 23 is fixedly installed on the top of the rotating unit 21, a high-speed camera 25 is fixedly installed on the top of the fixed top plate 23, a mounting bracket 24 is fixedly installed on the top of the fixed top plate 23 by bolts, a vibration sensor 26 and a cutting fluid nozzle 27 are respectively installed through the top of the mounting bracket 24, a temperature sensor 29 is fixedly installed on the right side of the high-speed camera 25, and a cutting tool body 22 is fixedly installed on the four corners of the surface of the rotating unit 21 by bolts. The material of the cutting tool body 22 can be high-speed steel, cemented carbide or ceramic. By setting the cutting fluid nozzle 27, the cutting fluid can be sprayed, and by setting the mounting bracket 24, it is convenient to install the vibration sensor 26 and the cutting fluid nozzle 27.

[0023] See also Figure 2 A fixed plate 12 is fixedly installed on the rear side of the machine tool table 1, and a control host 13 is fixedly installed on the front side of the fixed plate 12. Collection grooves are opened on the front and rear sides of the top of the machine tool table 1, and support legs are fixedly connected to the four corners of the bottom of the machine tool table 1. By setting the collection groove, the fallen debris can be collected, and the cutting fluid can also be collected.

[0024] See also Figure 1 and Figure 5 A mounting slot 8 is provided on the surface of the limit clamp 28, and a mounting block 11 is movably installed in the inner cavity of the mounting slot 8. The two mounting blocks 11 are fixedly connected to the opposite sides with connecting clamps 3. The fixing platform 7 is threadedly sleeved on the surface of the driving unit 2. The input ends of the driving unit 2, the shaft coupling machine 4, the driving platform 9 and the hydraulic cylinder 15 are all electrically connected to the control host 13. The output ends of the roughness detector 20, the high-speed camera 25, the vibration sensor 26 and the temperature sensor 29 are all electrically connected to the control host 13. Through the cooperation of the mounting block 11 and the mounting slot 8, it is convenient to install different types of connecting clamps 3 on the limit clamp 28.

[0025] During use, the user controls the device through the control host 13, and the user adjusts the installation mechanism 5 according to the material of the cutting material, and then the user replaces and installs the corresponding type of connecting clamp 3, and then the user aligns the installation block 11 with the installation slot 8 through the connecting clamp 3, so as to install the connecting clamp 3 on the limiting clamp 28, so as to increase the tightness of the connection between the shaft coupling machine 4 and the material, and then the user adjusts the position of the movable plate 14 so that it can reinforce and limit the material. After the movable plate 14 moves to the appropriate position, the user starts the hydraulic cylinder 15 so that the output end of the hydraulic cylinder 15 can drive the limiting arc plate 18 to limit and fix the cutting material through the mounting plate 16 to prevent the material from vibrating greatly during processing, and then the user respectively The coupling machine 4 and the driving platform 9 are controlled, the coupling machine 4 drives the cutting material to rotate, and then the driving platform 9 drives the tool mechanism 10 to cut the material. During cutting, the rotating unit 21 will drive different types of cutting tool bodies 22 to rotate according to the cutting conditions, so that it can meet a variety of cutting needs, and can also prevent the cutting tool body 22 from being worn out due to long-term work. At the same time, the high-speed camera 25 will also shoot the cutting process of the cutting tool body 22, and then the temperature sensor 29 will also detect the temperature generated on the surface of the cutting tool body 22 to prevent the temperature generated by the cutting tool body 22 from being too high, and the vibration sensor 26 will also detect the vibration force generated by the tool mechanism 10 as a whole, so as to ensure the accuracy of the equipment in material processing.

[0026] In summary: the shaft-jointing jaw cutting tool which can effectively reduce vibration, through the cooperation of the machine tool table 1, the drive unit 2, the connecting splint 3, the shaft joint machine 4, the mounting mechanism 5, the limit mechanism 6, the fixed platform 7, the mounting slot 8, the driving platform 9 and the tool mechanism 10, solves the problem that the working condition of the tool cannot be monitored in real time, and when the tool is installed unstably or the model does not match, it is easy to cause the staff to be unable to replace or handle it in time.

Claims

1. A shaft-joint cutting tool capable of effectively reducing vibration, comprising a machine tool table (1), characterized in that: A driving unit (2) is fixedly mounted on the top of the machine tool table (1); shaft coupling machines (4) are fixedly mounted on both sides of the top of the machine tool table (1); an output end of the shaft coupling machine (4) is provided with a mounting mechanism (5); mounting slide bars (17) are fixedly mounted on both front and rear sides of the top of the machine tool table (1); a limiting mechanism (6) is provided on the surface of the mounting slide bar (17); a fixed platform (7) is movably sleeved on the surface of the front mounting slide bar (17); a driving platform (7) is fixedly mounted on the top of the fixed platform (7). The driving platform (9) is provided with a tool mechanism (10) on the top of the driving platform (9), the limiting mechanism (6) comprises a movable plate (14), the movable plate (14) is movably sleeved on the surface of the mounting slide rod (17), a hydraulic cylinder (15) is fixedly mounted on the inner cavity and the top of the movable plate (14), the tool mechanism (10) comprises a rotating unit (21), the rotating unit (21) is fixedly mounted on the top of the driving platform (9) by bolts, and the mounting mechanism (5) comprises a limiting clamp (28).

2. A shaft-joint jaw cutting tool capable of effectively reducing vibration according to claim 1, characterized in that: The output end of the hydraulic cylinder (15) is fixedly connected to a mounting plate (16), the number of the mounting plates (16) is four, the left and right opposite sides of the two mounting plates (16) are movably mounted with limit arc plates (18), the upper and lower opposite sides of the two limit arc plates (18) are inlaid with rollers, and the limit clamping block (28) is fixedly mounted on the output end of the shaft coupling machine (4).

3. A shaft-joint jaw cutting tool capable of effectively reducing vibration according to claim 1, characterized in that: A mounting support rod (19) is fixedly mounted on the right side of the movable plate (14), and a roughness detector (20) is fixedly mounted on the right side of the mounting support rod (19).

4. A shaft-joint jaw cutting tool capable of effectively reducing vibration according to claim 1, characterized in that: A fixed top plate (23) is fixedly installed on the top of the rotating unit (21), a high-speed camera (25) is fixedly installed on the top of the fixed top plate (23), a mounting bracket (24) is fixedly installed on the top of the fixed top plate (23) by bolts, a vibration sensor (26) and a cutting fluid nozzle (27) are respectively installed through the top of the mounting bracket (24), a temperature sensor (29) is fixedly installed on the right side of the high-speed camera (25), and a cutting tool body (22) is fixedly installed at the four corners of the surface of the rotating unit (21) by bolts, and the material of the cutting tool body (22) can be high-speed steel, cemented carbide or ceramic.

5. The shaft-joint jaw cutting tool capable of effectively reducing vibration according to claim 1, characterized in that: A fixing plate (12) is fixedly mounted on the rear side of the machine tool platform (1), a control host (13) is fixedly mounted on the front side of the fixing plate (12), collecting grooves are provided on both the front and rear sides of the top of the machine tool platform (1), and supporting legs are fixedly connected to the four corners of the bottom of the machine tool platform (1).

6. The shaft-joint jaw cutting tool capable of effectively reducing vibration according to claim 1, characterized in that: The surface of the limiting clamp block (28) is provided with a mounting slot (8), the inner cavity of the mounting slot (8) is movably provided with a mounting block (11), and opposite sides of the two mounting blocks (11) are fixedly connected with a connecting clamp plate (3).