Intelligent production equipment for inspection robot
By using negative pressure dust collection and swing arm dust removal mechanisms in the intelligent production equipment of patrol robots, the problem of low cutting and dust removal efficiency of existing equipment is solved, and efficient collection and cleaning of small and large debris is achieved, ensuring cutting quality and accuracy.
Patent Information
- Application Number
- CN202421484146.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-06-26
AI Technical Summary
The existing robot cutting production equipment has low cutting and dust removal efficiency and cannot effectively collect large debris, resulting in debris retention and affecting the cutting quality.
An intelligent production equipment of inspection robots is designed, using a negative pressure dust collecting mechanism and swing arm dust collecting mechanism, which absorbs fine debris through the negative pressure air duct and dust collection filter, and wipes and collects larger debris through the swing shaft and cleaning brush rod.
It effectively improves the cutting and dust removal efficiency, avoids debris retention, and ensures the accuracy and quality of subsequent cutting.
Smart Images
Figure CN222710933U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of robot production equipment, and in particular to intelligent production equipment for inspection robots. Background Art
[0002] As a type of robot, inspection robots are widely used in the fields of security patrols and environmental monitoring, such as inspection and monitoring in multiple fields such as power, data centers, parks, and pipe corridors, which improves inspection efficiency, reduces labor costs, and performs tasks in dangerous or difficult-to-reach places, providing a safer working environment for staff. During the production process of the inspection robot, its internal support frame, outer shell, etc. are usually cut into specified lengths and sizes with the help of cutting production equipment before assembly and use, so as to facilitate integrated assembly. For example, as shown in a cutting device for robot production disclosed on the China Patent Network (public announcement number CN215941646U), when such a device cuts robot parts, it uses a fan to suck the debris generated during the cutting process to the top of the horizontal mesh plate and into the cloth bag for collection, so as to clean the debris on the workbench surface, avoid the accumulation of debris affecting the cutting of the workpiece, and thus avoid the debris affecting the cutting efficiency and cutting quality.
[0003] However, there are still some shortcomings in the above-mentioned public patents and the robots and cutting production equipment adopted in the existing market: the existing method of using a single fan negative pressure adsorption dust collection method can only adsorb and collect debris dust floating in the air, and cannot collect and process the larger debris generated by cutting, resulting in the debris being retained on the cutting table, affecting the subsequent precise cutting work. To this end, the technicians in this field provide a patrol robot intelligent production equipment to solve the problems raised in the above background technology. Utility Model Content
[0004] The main purpose of the utility model is to provide an inspection robot intelligent production equipment, which can effectively solve the problem that the existing robot cutting production equipment in the background technology has a relatively low cutting dust removal efficiency and is easy to affect the cutting quality.
[0005] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: an inspection robot intelligent production equipment, including a feeding plate and a cutting table horizontally installed at the feeding end of the feeding plate;
[0006] The two sides of the plate frame of the loading plate are symmetrically provided with clamping and pushing mechanisms;
[0007] The upper tabletop of the cutting table is provided with a cutting window, and a cutting mechanism vertically opposite to the cutting window is provided above the cutting table;
[0008] Negative pressure dust collecting mechanisms are symmetrically installed on both sides of the frame of the cutting table, and a swing arm dust removing mechanism opposite to the cutting window is arranged inside the frame of the cutting table.
[0009] As a further solution of the utility model: the negative pressure dust collection mechanism includes negative pressure air ducts symmetrically installed on both sides of the cutting table frame, the air inlet of the negative pressure air duct is installed with a dust collection filter, and the air outlet of the negative pressure air duct is installed with a negative pressure fan.
[0010] As a further solution of the utility model: the swing arm dust removal mechanism includes a transmission motor installed inside the cutting table frame and a swing shaft symmetrically connected to the upper end of the loading plate frame, the output end of the transmission motor is provided with a transmission shaft opposite to the swing shaft, and the top ends of the shafts of the two groups of swing shafts are symmetrically provided with cleaning brush rods that are horizontally fitted with the cutting window.
[0011] As a further solution of the utility model: both ends of the shaft of the transmission shaft are symmetrically provided with transmission worms with threads facing each other in positive and reverse directions, and the bottom ends of the shafts of the two groups of swing shafts are respectively provided with transmission worm wheels meshing with the transmission worms.
[0012] As a further solution of the utility model: the clamping and pushing mechanism includes a side-mounted frame, an arm force guide rod is arranged inside the bracket of the side-mounted frame, and a pushing slide is slidably connected to the outer side of the arm of the arm force guide rod, and a pushing electric push rod fixedly connected to the pushing slide is arranged on one side of the bracket of the side-mounted frame, a clamping electric push rod is installed through the middle part of the frame of the pushing slide, and a clamping plate is arranged at the telescopic end of the clamping electric push rod.
[0013] As a further solution of the utility model: the cutting mechanism includes a supporting frame, a lifting platform is arranged at the top end of the support frame, a lifting guide rod is slidably connected inside the slide of the lifting platform, and an arm force frame is arranged at the bottom end of the arm rod of the lifting guide rod, lifting electric push rods fixedly connected to the arm force frame are symmetrically arranged on both sides of the slide of the lifting platform, and a cutting head is arranged at the top end of the support of the arm force frame.
[0014] As a further solution of the utility model: an opening and closing flap is connected to the bottom of the frame of the cutting table.
[0015] Compared with the prior art, the utility model has the following beneficial effects:
[0016] 1. When the utility model carries out the cutting production process of robot parts, based on the clamping limit and pushing forward functions of the clamping and pushing mechanism, the robot parts placed on the loading plate are pushed and loaded autonomously in a mechanical loading manner, and then the robot parts are cut and produced under the downward cutting of the cutting mechanism, and then the remaining robot parts are cyclically pushed and cut in the same manner, while the manual control intensity is low and the cutting efficiency is more efficient.
[0017] 2. During the cutting production process of robot parts, the utility model utilizes the negative pressure adsorption of the negative pressure dust collection mechanism to absorb the fine debris produced by the cutting through the cutting window, thereby preventing the dust and debris from floating away. After the cutting is completed, the swing arm dust removal mechanism uses the scraping and cleaning function to scrape and clean the larger debris produced by the cutting, and collects it through the cutting window, thereby preventing the debris from remaining and causing deviations in the subsequent placement of robot parts, thereby affecting the cutting accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a structural schematic diagram of an inspection robot intelligent production equipment of the utility model;
[0019] Figure 2 This is a structural schematic diagram of a clamping and pushing mechanism in an intelligent production device of an inspection robot of the utility model;
[0020] Figure 3 This is a schematic diagram of the structure of a cutting mechanism in an inspection robot intelligent production equipment of the utility model;
[0021] Figure 4 This is a structural schematic diagram of a swing arm dust removal mechanism in an inspection robot intelligent production equipment of the utility model;
[0022] Figure 5 The utility model is a schematic diagram of the structure of a negative pressure dust collection mechanism in an inspection robot intelligent production equipment.
[0023] In the figure: 1. Loading plate; 2. Cutting table; 3. Clamping and pushing mechanism; 31. Side-mounted stand; 32. Arm guide rod; 33. Pushing electric push rod; 34. Pushing slide; 35. Clamping electric push rod; 36. Clamping plate; 4. Cutting mechanism; 41. Support stand; 42. Lifting table; 43. Lifting electric push rod; 44. Lifting guide rod; 45. Arm stand; 46. Cutting head; 5. Cutting window; 6. Negative pressure fan; 7. Swinging shaft; 8. Cleaning brush rod; 9. Transmission worm gear; 10. Transmission worm; 11. Transmission shaft; 12. Transmission motor; 13. Negative pressure air duct; 14. Dust filter; 15. Opening and closing flap. DETAILED DESCRIPTION
[0024] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0025] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0027] Please refer to Figure 1-5 As shown, an inspection robot intelligent production equipment includes a feeding plate 1 and a cutting table 2 horizontally installed on the feeding end of the feeding plate 1. The two sides of the plate frame of the feeding plate 1 are symmetrically provided with a clamping and pushing mechanism 3. The clamping and pushing mechanism 3 includes a side-mounted frame 31. An arm force guide rod 32 is arranged inside the bracket of the side-mounted frame 31, and a pushing slide 34 is slidably connected to the outer side of the arm of the arm force guide rod 32. A pushing electric push rod fixedly connected to the pushing slide 34 is arranged on one side of the bracket of the side-mounted frame 31. 33. A clamping electric push rod 35 is installed through the middle of the frame of the pushing slide 34, and a clamping plate 36 is set at the telescopic end of the clamping electric push rod 35. By controlling the extension and braking of the clamping electric push rod 35, the clamping plate 36 is clamped on both sides of the robot parts to be clamped and fixed, and then the pushing electric push rod 33 is controlled to extend and brake to push the pushing slide 34 to slide along the arm guide rod 32, and the robot parts in the clamping plate 36 are pushed and loaded onto the cutting table 2 for cutting.
[0028] A cutting window 5 is provided on the upper surface of the cutting table 2, and a cutting mechanism 4 is arranged above the cutting table 2 which is vertically opposite to the cutting window 5. The cutting mechanism 4 includes a supporting frame 41, and a lifting platform 42 is arranged at the top of the support frame 41. A lifting guide rod 44 is slidably connected inside the slide of the lifting platform 42, and an arm force frame 45 is arranged at the bottom end of the arm rod of the lifting guide rod 44. Lifting electric push rods 43 fixedly connected to the arm force frame 45 are symmetrically arranged on both sides of the slide of the lifting platform 42, and a cutting head 46 is arranged at the top of the arm force frame 45. After the robot parts are pushed into the feeder, the lifting electric push rod 43 is controlled to be retracted and braked, and the cutting head 46 is pushed downward under the guidance of the lifting guide rod 44 and the arm force of the lifting platform 42 to perform the cutting production process on the robot parts on the cutting table 2.
[0029] Negative pressure dust collection mechanisms are symmetrically installed on both sides of the frame of the cutting table 2. The negative pressure dust collection mechanisms include negative pressure air ducts 13 symmetrically installed on both sides of the frame of the cutting table 2. A dust filter 14 is installed at the air inlet of the negative pressure air duct 13, and a negative pressure fan 6 is installed at the air outlet of the negative pressure air duct 13. By controlling the operation of the negative pressure fan 6, when the negative pressure air duct 13 is turned on, a negative pressure state is formed in the cutting window 5, and negative pressure adsorption is performed on fine debris generated by cutting, and the fine debris is adsorbed to the dust filter 14 for filtration. After being isolated by the dust filter 14, the debris falls into the cutting table 2 for integrated collection.
[0030] The frame of the cutting table 2 is provided with a swing arm dust removal mechanism opposite to the cutting window 5, and the swing arm dust removal mechanism includes a transmission motor 12 installed inside the frame of the cutting table 2 and a swing shaft 7 symmetrically connected to the upper end of the frame of the loading plate 1, and the output end of the transmission motor 12 is provided with a transmission shaft 11 opposite to the swing shaft 7, and the top ends of the shaft rods of the two groups of swing shafts 7 are symmetrically provided with cleaning brush rods 8 horizontally fitted with the cutting window 5, and the two ends of the shaft rod of the transmission shaft 11 are symmetrically provided with transmission worms 10 with threads facing each other in positive and reverse directions, and the bottom ends of the shaft rods of the two groups of swing shafts 7 are respectively A transmission worm wheel 9 meshing with a transmission worm 10 is provided, and the transmission motor 12 is controlled to work, so as to drive the transmission shaft 11 to rotate, and then drive the transmission worm 10 at both ends of the shaft to rotate, and utilize the meshing transmission of the transmission worm 10 and the transmission worm wheel 9 whose threads are opposite to each other in positive and reverse directions to drive the two sets of swing shafts 7 to rotate symmetrically, and then drive the cleaning brush rod 8 to swing symmetrically, so as to scrape and clean the cutting debris on the cutting table 2, and drop it into the inside of the cutting table 2 through the gap of the cutting window 5 for integrated collection, so as to avoid debris residue, which may cause deviation in the placement of subsequent robot parts and affect the cutting accuracy.
[0031] An opening and closing flap 15 is connected to the bottom of the frame of the cutting table 2. By regularly opening the opening and closing flap 15, the debris collected in the cutting table 2 can be unloaded and processed in one piece.
[0032] The working principle of the utility model is as follows: when the robot parts are cut in the production process, the robot parts to be cut are placed on the loading plate 1, and then the clamping electric push rod 35 in the clamping and pushing mechanism 3 is controlled to be extended and braked, and the clamping plate 36 is clamped on both sides of the robot parts, and the clamping limit is fixed, and then the pushing electric push rod 33 is controlled to be extended and braked, and the pushing slide 34 is pushed to slide along the arm force guide rod 32, and the robot parts in the clamping plate 36 are pushed and loaded onto the cutting window 5 of the cutting table 2, and the robot parts are cut;
[0033] After the robot parts are pushed into the loading, the lifting electric push rod 43 is controlled to extend and brake, and the cutting head 46 is pushed downward under the guidance of the lifting guide rod 44 and the arm force of the lifting platform 42 to perform the cutting production process on the robot parts on the cutting platform 2;
[0034] While the robot parts are being cut, the negative pressure fan 6 is controlled to work, and the negative pressure air duct 13 is turned on, so that the cutting window 5 forms a negative pressure state, and the fine debris generated by the cutting is adsorbed by negative pressure, and the fine debris is adsorbed to the dust collection filter 14 for filtration, and then falls into the cutting table 2 for collection after being isolated by the dust collection filter 14;
[0035] After the robot parts are cut, the transmission motor 12 is controlled to work, driving the transmission shaft 11 to rotate, and then driving the transmission worm 10 at both ends of the shaft to rotate, and the two sets of swing shafts 7 are driven to rotate symmetrically by the meshing transmission of the transmission worm 10 and the transmission worm wheel 9 whose threads are opposite in positive and reverse directions, and the cleaning brush rod 8 is pushed to swing symmetrically, so that the cutting debris on the cutting table 2 is scraped and cleaned, and falls into the inside of the cutting table 2 through the gap of the cutting window 5 for integrated collection;
[0036] Then, in this manner, the remaining robot parts are pushed and cut in a cycle, and the cutting debris is collected and processed. Subsequently, the debris collected in the cutting table 2 is unloaded and processed in an integrated manner by regularly opening the opening and closing flap 15 .
[0037] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. An inspection robot intelligent production equipment, characterized in that: It comprises a loading plate (1) and a cutting table (2) horizontally mounted on the loading end of the loading plate (1); The two sides of the plate frame of the loading plate (1) are symmetrically provided with clamping and pushing mechanisms (3); The upper surface of the cutting table (2) is provided with a cutting window (5), and a cutting mechanism (4) is arranged above the cutting table (2) and is vertically opposite to the cutting window (5); Negative pressure dust collection mechanisms are symmetrically connected and installed on both sides of the frame of the cutting table (2), and a swing arm dust removal mechanism opposite to the cutting window (5) is arranged inside the frame of the cutting table (2).
2. The inspection robot intelligent production equipment according to claim 1, characterized in that: The negative pressure dust collection mechanism comprises a negative pressure air duct (13) symmetrically connected and installed on both sides of the cutting table (2) frame, the air inlet of the negative pressure air duct (13) is installed with a dust collection filter (14), and the air outlet of the negative pressure air duct (13) is installed with a negative pressure fan (6).
3. The inspection robot intelligent production equipment according to claim 1, characterized in that: The swing arm dust removal mechanism comprises a transmission motor (12) installed inside a cutting table (2) frame and a swing shaft (7) symmetrically connected to the upper end of a loading plate (1) frame, the output end of the transmission motor (12) is provided with a transmission shaft (11) opposite to the swing shaft (7), and the top ends of the shafts of the two groups of swing shafts (7) are symmetrically provided with cleaning brush rods (8) horizontally fitted with the cutting window (5).
4. The inspection robot intelligent production equipment according to claim 3 is characterized in that: The two ends of the shaft of the transmission shaft (11) are symmetrically provided with transmission worms (10) with threads facing each other in positive and reverse directions, and the bottom ends of the shafts of the two groups of swing shafts (7) are respectively provided with transmission worm wheels (9) meshing with the transmission worms (10).
5. The inspection robot intelligent production equipment according to claim 1, characterized in that: The clamping and pushing mechanism (3) comprises a side-mounted frame (31), an arm force guide rod (32) is arranged inside the bracket of the side-mounted frame (31), and a pushing slide (34) is slidably connected to the outer side of the arm of the arm force guide rod (32), a pushing electric push rod (33) fixedly connected to the pushing slide (34) is arranged on one side of the bracket of the side-mounted frame (31), a clamping electric push rod (35) is installed through the middle of the frame of the pushing slide (34), and a clamping plate (36) is arranged at the telescopic end of the clamping electric push rod (35).
6. The inspection robot intelligent production equipment according to claim 1, characterized in that: The cutting mechanism (4) comprises a supporting frame (41), a lifting platform (42) is arranged at the top of the support frame of the supporting frame (41), a lifting guide rod (44) is slidably connected inside the slide of the lifting platform (42), and an arm frame (45) is arranged at the bottom end of the arm of the lifting guide rod (44), lifting electric push rods (43) fixedly connected to the arm frame (45) are symmetrically arranged on both sides of the slide of the lifting platform (42), and a cutting head (46) is arranged at the top of the support of the arm frame (45).
7. The inspection robot intelligent production equipment according to claim 1, characterized in that: The bottom of the frame of the cutting table (2) is connected with an opening and closing flap (15).