A high-efficiency slicing device for digital labeling of prebaked anode carbon blocks
By designing an efficient slice device for digital labels of anode carbon blocks, the problem of low production efficiency of digital labels of anode carbon blocks in the prior art is solved, automated production is realized, production efficiency is improved and manpower is saved.
Patent Information
- Application Number
- CN202421159344.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-05-24
AI Technical Summary
In the prior art, the production of anode carbon block digital labels relies on single-blade sawing machines or lathe cutting, which is inefficient and labor-consuming, making it difficult to achieve efficient information traceability.
A pre-baked anode carbon block digital label efficient slicing device is designed, including a frame, feeding mechanism, feeding mechanism, pressing mechanism and slicer mechanism to realize automatic feeding, automatic slicing and automatic discharge, suitable for round rods with lengths of 240 mm to 300 mm.
This device realizes efficient and fast slicing of the wafers required for the anode carbon block digital label, automates the production process, improves production efficiency, saves manpower, and ensures safety.
Smart Images
Figure CN222710972U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of slicing devices, in particular to a pre-baked anode carbon block digital label efficient slicing device applied to the production process of anode carbon block digital labels. Background Art
[0002] Electrolytic aluminum is aluminum obtained by electrolysis. Modern electrolytic aluminum industry production adopts cryolite-alumina molten salt electrolysis. Molten cryolite is the solvent, alumina is the solute, carbonite is the anode, and aluminum liquid is the cathode. After a strong direct current is passed through, an electrochemical reaction is carried out at the two electrodes in the electrolytic cell at 950℃~970℃, that is, electrolysis.
[0003] Due to the particularity of its production process, the pre-baked anode carbon blocks (hereinafter referred to as anode carbon blocks) used in electrolytic aluminum need to go through water cooling, high-temperature firing, mechanical scraping or manual cleaning of the surface during its production process, resulting in poor surface adhesion and inability to attach labels like general commodities. So far, the industry has not been able to track the entire production process of anode carbon blocks and trace product information. However, product information traceability is one of the necessary conditions. On the one hand, it is beneficial for manufacturers to improve product quality and production energy efficiency, save production costs, etc., and it is also convenient for customers to understand the true source and production process of the product. On the other hand, it enhances the brand image and value of the company.
[0004] In order to solve the problem of information traceability, the existing technology proposes a systematic innovative design of "anode carbon block digital label". The digital label is a thick disc with specific characters engraved on it, which can withstand high temperatures. The label can be implanted in the carbon block molding process, and information recording and tracking begins from this stage. However, the current disc production is cut by a single-blade sawing machine or lathe, which is inefficient and labor-intensive. Therefore, we urgently need an efficient slicing equipment to improve processing and production efficiency. Utility Model Content
[0005] In view of the above-mentioned deficiencies in the prior art, the purpose of the utility model is to provide a pre-baked anode carbon block digital label efficient slicing device to solve the problem that the existing round slices are made by cutting with a single saw blade sawing machine or lathe, which is inefficient and labor-intensive.
[0006] The technical solution adopted by the utility model to achieve the above-mentioned purpose is: a pre-baked anode carbon block digital label efficient slicing device, including a frame, a feeding mechanism, a pushing mechanism, a pressing mechanism and a slicing mechanism, which is characterized in that: when viewed from a top view, one side of the frame is connected to an electric control box for automatic control, and a silo for placing multiple round bars is set up on the left side of the upper part of the frame, and the silo is set in a tipping bucket shape. The feeding mechanism is set on the frame, and the feeding mechanism is located at the discharge end of the silo, and the silo is set at an inclined angle relative to the feeding mechanism. The pushing mechanism is set adjacent to the feeding mechanism, and the pushing mechanism acts between the feeding mechanism and the pressing mechanism. The pressing mechanism is set above along the length direction of the pushing mechanism, and the pressing mechanism is set relatively parallel to the silo; the slicing mechanism is set in the front part of the silo, and the slicing mechanism is set relatively parallel to the silo.
[0007] In order to further improve the ease of use of the pre-baked anode carbon block digital label efficient slicing device, the solution adopted by the utility model is: a first sensor, a top block and a first cylinder are provided on the feeding mechanism; the first sensor is electrically connected to the feeding mechanism; the top block is driven and connected to the feeding mechanism by the first cylinder.
[0008] In order to further improve the ease of use of the pre-baked anode carbon block digital label efficient slicing device, the solution adopted by the utility model is: the pushing mechanism is provided with a shift block, a second sensor, a guide rail fixing frame, a guide rail and a motor; the shift block is slidably connected to the pushing mechanism through the guide rail; the second sensor is electrically connected to one side of the pushing mechanism; the guide rail is mounted on the pushing mechanism through the guide rail fixing frame, and the guide rail and the motor are connected through a synchronous wheel or a synchronous belt.
[0009] In order to further improve the ease of use of the pre-baked anode carbon block digital label efficient slicing device, the solution adopted by the utility model is: the pressing mechanism is provided with a pressing plate, a limit sensor and a support plate; the pressing plate is arranged above the pressing mechanism through a connecting rod, and the connecting rod is connected to the pressing mechanism through a second cylinder, and the support plate is arranged below the pressing mechanism, and the pressing plate and the support plate are arranged in the upper and lower positions along the same Z-axis, and the pressing plate and the support plate are relatively parallel; the limit sensor is electrically connected to one side of the pressing mechanism.
[0010] In order to further improve the ease of use of the pre-baked anode carbon block digital label efficient slicing device, the solution adopted by the utility model is: the slicing mechanism includes a pulley, an electric cylinder, a slide rail and a saw blade; the saw blade is electrically connected to a drive component through the pulley; the slide rail is connected to the saw blade for relative movement; the slide rail is electrically connected to the electric cylinder.
[0011] In order to further improve the use convenience of the pre-baked anode carbon block digital label efficient slicing device, the solution adopted by the utility model is that a discharging trough for discharging round rods is connected to the discharging end of the pressing mechanism.
[0012] In order to further improve the use convenience of the pre-baked anode carbon block digital label efficient slicing device, the solution adopted by the utility model is that the length of the feed round rod ranges from 240 mm to 300 mm.
[0013] The beneficial effects of the utility model are as follows: the high-efficiency slicing device for pre-baked anode carbon block digital labels realizes the efficient and rapid slicing of round slices required for making anode carbon block digital labels, is compatible with round rods with a length of 240 mm to 300 mm, can realize automatic feeding, automatic slicing and automatic discharging, has stable and reliable operation, high production efficiency, effectively saves manpower and ensures safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 It is a structural schematic diagram of the feeding mechanism and the pushing mechanism (the silo contains round bars) of the utility model;
[0016] Figure 3 It is a structural schematic diagram of the material pressing mechanism and the slicing mechanism of the utility model.
[0017] In the figure: 1 electric control box, 2 frame, 3 silo, 4 feeding mechanism, 401 first sensor, 402 top block, 403 first cylinder, 5 pushing mechanism, 501 shifting block, 502 second sensor, 503 guide rail fixing frame, 504 guide rail, 505 motor, 6 pressing mechanism, 601 second cylinder, 602 connecting rod, 603 pressing plate, 604 limit sensor, 605 support plate, 7 discharging trough, 8 slicing mechanism, 801 pulley, 802 electric cylinder, 803 slide rail, 804 saw blade, 9 round rod. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] See also Figures 1 to 3The utility model discloses a prebaked anode carbon block digital label efficient slicing device, comprising a frame 2, a feeding mechanism 4, a pushing mechanism 5, a pressing mechanism 6 and a slicing mechanism 8, and is characterized in that: when viewed from a top view, one side of the frame 2 is connected to an electric control box 1 for automatic control, and a silo 3 for placing a plurality of round bars 9 is arranged on the left side of the upper part of the frame 2, and the silo 3 is arranged in a tipping bucket shape.
[0020] The feeding mechanism 4 is mounted on the frame 2, and the feeding mechanism 4 is located at the discharge end of the silo 3, and the silo 3 is arranged at an inclined angle relative to the feeding mechanism 4. The feeding mechanism 4 is provided with a first sensor 401, a top block 402 and a first cylinder 403; the first sensor 401 is electrically connected to the feeding mechanism 4; the top block 402 is connected to the feeding mechanism 4 by driving the first cylinder 403. The pushing mechanism 5 is driven by the first cylinder 403. When it is detected that the pushing mechanism 5 has returned to the origin and the pushing area is empty, the feeding mechanism 4 moves to push the round rod 9 of the silo 3 upwards and then pushes it into the area of the pushing mechanism 5.
[0021] The pushing mechanism 5 is arranged adjacent to the feeding mechanism 4, and the pushing mechanism 5 acts between the feeding mechanism 4 and the pressing mechanism 6. The pushing mechanism 5 is provided with a shifting block 501, a second sensor 502, a guide rail fixing frame 503, a guide rail 504 and a motor 505; the shifting block 501 is slidably connected to the pushing mechanism 5 through the guide rail 504; the second sensor 502 is electrically connected to one side of the pushing mechanism 5; the guide rail 504 is mounted on the pushing mechanism 5 through the guide rail fixing frame 503, and the guide rail 504 and the motor 505 are connected through a synchronous wheel or a synchronous belt. The pushing mechanism 5 is electrically controlled. When the round rod 9 is pushed into the working area of the pushing mechanism 5, the second sensor 502 detects that there is material, and the pushing mechanism 5 moves to push the round rod 9 to the slicing area. When the round rod triggers the limit sensor 604, the pushing stops.
[0022] The pressing mechanism 6 is arranged above the length direction of the pushing mechanism 5, and the pressing mechanism 6 is arranged relatively parallel to the silo 3. The pressing mechanism 6 is arranged above the length direction of the silo 3, and the pressing mechanism 6 is arranged relatively parallel to the silo 3. The pressing mechanism 6 is provided with a pressing plate 603, a limit sensor 604 and a support plate 605; the pressing plate 603 is arranged above the pressing mechanism 6 through a connecting rod 602, and the connecting rod 602 is connected to the pressing mechanism 6 through a second cylinder 601, and the support plate 605 is arranged below the pressing mechanism 6, and the pressing plate 603 and the support plate 605 are arranged in the upper and lower positions along the same Z axis, and the pressing plate 603 and the support plate 605 are relatively parallel; the limit sensor 604 is electrically connected to one side of the pressing mechanism 6. When the round rod 9 enters the slicing area and triggers the limit sensor 604, the pressing mechanism 6 presses down to press the round rod 9 and waits for slicing.
[0023] The slicing mechanism 8 is arranged in front of the silo 3, and the slicing mechanism 8 is arranged relatively parallel to the silo 3. The slicing mechanism 8 includes a pulley 801, an electric cylinder 802, a slide rail 803 and a saw blade 804; the saw blade 804 is electrically connected to a driving component through the pulley 801; the slide rail 803 is relatively movable with the saw blade 804; the slide rail 803 is electrically connected to the electric cylinder 802, and the slicing mechanism 8 as a whole can move under the control of the electric cylinder 802. When the round bar 9 enters the slicing area and triggers the limit sensor 604, after the pressing mechanism 6 presses the round bar, the driving component (i.e., the motor) of the slicing mechanism 8 drives the saw blade 804 to rotate, and the electric cylinder 802 pushes the slicing mechanism 8 toward the round bar 9 at a standard speed to start cutting. After the cutting is completed, the slicing mechanism 8 exits the slicing area, and the pushing mechanism 5 starts to push the slices toward the feed trough 7 after the slicing mechanism 8 completes the slicing and exits. After all the slices are pushed out, the next working cycle begins.
[0024] The discharging end of the pushing mechanism 5 is connected with a discharging trough 7 for discharging round rods 9, so as to feed and discharge round rods 9 with a length range of 240 mm to 300 mm.
[0025] The working principle of the utility model is as follows: when in use, the round rod 9 is manually placed in the silo 3, and the start button on the electric control box 1 is pressed, and the equipment starts to run. When the first sensor 401 on the feeding mechanism 4 has a signal indicating that there is material in the silo 3, and at the same time, the second sensor 502 of the pushing mechanism 5 has no signal response, it indicates that the current area is vacant and needs to be replenished. The first cylinder 403 drives the top block 402 to push the round rod 9 into the working area of the pushing mechanism 5. The second sensor 502 of the pushing mechanism 5 is triggered by the round rod 9 to generate a signal, so that the shifting block 501 moves along the guide rail 504 under the drive of the motor 505, and pushes the round rod 9 to the pressing mechanism 6. When the round rod 9 is pushed onto the support plate 605 of the pressing mechanism 6, the limit sensor 604 is triggered, thereby transmitting a signal to the shifting block 501 to stop pushing the material, and the second cylinder 601 drives the connecting rod 602 to press the pressing plate 603 downward to press the round rod 9. The driving component (i.e., the motor) of the slicing mechanism 8 drives the saw blade 804 to rotate through the pulley 801. The slicing mechanism 8 as a whole moves toward the round bar along the slide rail 803 under the push of the electric cylinder 802 to slice. After the operation is completed, the electric cylinder 802 pushes the slicing mechanism 8 away from the slicing. The second cylinder 601 is actuated to release the pressing plate 603, and the shifting block 501 continues to move forward to push the slice to one side of the support plate 605, and slides along the discharge chute 7 to the corresponding recycling place; the shifting block 501 returns to the origin and waits for the material to be loaded for the next round of slicing.
[0026] The standard parts used in the utility model can be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here. The content not described in detail in this specification belongs to the prior art known to professional and technical personnel in this field.
[0027] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A prebaked anode carbon block digital label efficient slicing device, comprising a frame (2), a feeding mechanism (4), a pushing mechanism (5), a pressing mechanism (6) and a slicing mechanism (8), characterized in that: When viewed from a top view, one side of the frame (2) is connected to an electric control box (1) for automatic control; A material bin (3) for storing a plurality of round bars (9) is provided on the left side of the upper portion of the frame (2); the material bin (3) is arranged in a tipping bucket shape; The feeding mechanism (4) is mounted on the frame (2), and the feeding mechanism (4) is located at the discharge end of the silo (3), and the silo (3) is arranged at an inclined angle relative to the feeding mechanism (4); The pushing mechanism (5) is arranged adjacent to the feeding mechanism (4), and the pushing mechanism (5) acts between the feeding mechanism (4) and the pressing mechanism (6); The material pressing mechanism (6) is arranged above the material pushing mechanism (5) in the length direction, and the material pressing mechanism (6) and the material bin (3) are arranged relatively parallel; The slicing mechanism (8) is arranged at the front portion of the material bin (3), and the slicing mechanism (8) and the material bin (3) are arranged relatively parallel.
2. According to claim 1, a prebaked anode carbon block digital label efficient slicing device is characterized by: The feeding mechanism (4) is provided with a first sensor (401), a top block (402) and a first cylinder (403); The first sensor (401) is electrically connected to the feeding mechanism (4); The top block (402) is driven and connected to the feeding mechanism (4) through the first cylinder (403).
3. The prebaked anode carbon block digital label efficient slicing device according to claim 1, characterized in that: The pushing mechanism (5) is provided with a shifting block (501), a second sensor (502), a guide rail fixing frame (503), a guide rail (504) and a motor (505); The shifting block (501) is slidably connected to the material pushing mechanism (5) via the guide rail (504); The second sensor (502) is electrically connected to one side of the material pushing mechanism (5); The guide rail (504) is mounted on the material pushing mechanism (5) via the guide rail fixing frame (503), and the guide rail (504) is connected to the motor (505) via a synchronous wheel or a synchronous belt.
4. The prebaked anode carbon block digital label efficient slicing device according to claim 1, characterized in that: The material pressing mechanism (6) is provided with a pressing plate (603), a limit sensor (604) and a supporting plate (605); The pressing plate (603) is arranged above the material pressing mechanism (6) via a connecting rod (602), and the connecting rod (602) is connected to the material pressing mechanism (6) through a second cylinder (601); The support plate (605) is arranged below the material pressing mechanism (6); The pressing plate (603) and the supporting plate (605) are arranged in upper and lower positions along the same Z axis, and the pressing plate (603) and the supporting plate (605) are relatively parallel; The limit sensor (604) is electrically connected to one side of the material pressing mechanism (6).
5. The prebaked anode carbon block digital label efficient slicing device according to claim 1, characterized in that: The slicing mechanism (8) comprises a pulley (801), an electric cylinder (802), a slide rail (803) and a saw blade (804); The saw blade (804) is electrically connected to a driving component via the pulley (801); The slide rail (803) is movably connected to the saw blade (804); The slide rail (803) is electrically connected to the electric cylinder (802).
6. The prebaked anode carbon block digital label efficient slicing device according to claim 1, characterized in that: The discharging end of the pressing mechanism (6) is connected to a discharging trough (7) for discharging round rods (9).
7. The prebaked anode carbon block digital label efficient slicing device according to claim 6, characterized in that: The length of the discharge round rod (9) ranges from 240 mm to 300 mm.