A stainless steel basin mouth shaping machine
By designing a stainless steel basin shaping machine that integrates extruded base plate and annular flattening block, the problem that existing equipment requires two independent stations during flattening and edge cutting is solved, and the shaping operation is completed at the same station, which improves production efficiency and yield.
Patent Information
- Application Number
- CN202420111939.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-16
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-01-16
AI Technical Summary
The existing stainless steel basin and pot mouth plastic shaping equipment requires two independent workstations during flattening and edge cutting, which causes time and manpower to be wasted for transmission, and the fixing method can easily lead to position deviation and reduce the yield rate.
A shaping machine is designed that integrates the extruded base plate and annular flattening block. The cutting blade is driven by a hydraulic telescopic rod to perform edge cutting, so as to complete the edge flattening and cutting operations at the same station, and improve the stability of the stainless steel basin through the central clamp.
The basin edge flattening and cutting operations are achieved at the same station, saving time and manpower, improving production efficiency, and reducing waste rate.
Smart Images

Figure CN222710996U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of stainless steel basin production, in particular to a shaping machine for a stainless steel basin mouth. Background Art
[0002] When producing stainless steel basins, the plate is punched into a stainless steel flat plate, and then punched into a basin-shaped blank. The basin mouth of the stainless steel basin-shaped blank is uneven, and the basin mouth of the stainless steel basin needs to be reshaped. However, the current stainless steel basin mouth shaping equipment still has the following disadvantages in actual use:
[0003] 1. When shaping the mouth of a stainless steel basin-shaped blank, it is first necessary to flatten the edge of the basin mouth, and then cut and trim the flattened edge of the basin mouth to remove excess stainless steel material. However, flattening and edge cutting are currently two independent processes that need to be performed at two independent workstations. The transfer between workstations wastes time and manpower, reducing the production efficiency of stainless steel basins.
[0004] 2. In the prior art, when cutting the edge of a stainless steel basin, the upper and lower sides of the stainless steel basin are generally squeezed to fix the stainless steel basin. This fixing method is easy to cause the position of the stainless steel basin to shift when the basin mouth is cut, thereby easily cutting out defective products and reducing the yield rate. Utility Model Content
[0005] The problem to be solved by the utility model is to provide a shaping machine for the mouth of a stainless steel basin, which can complete the operations of flattening and cutting the edge of the basin mouth at the same workstation.
[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0007] The utility model is a shaping machine for the mouth of a stainless steel basin, comprising a base, wherein the right side of the upper end of the outer wall of the base is rotatably connected with a support shaft, the upper end of the outer wall of the support shaft is fixedly installed with an extrusion bottom plate, the upper end of the outer wall of the extrusion bottom plate is provided with a liftable annular flattening block, the left side of the upper end of the outer wall of the base is provided with a frame that can move left and right, and further comprising an upper rotating shaft and a lower rotating shaft parallel to each other, the upper rotating shaft and the lower rotating shaft are respectively supported on the frame by bearings, the right ends of the upper rotating shaft and the lower rotating shaft are extended to the outside of the frame and fixedly installed with cutting discs, the blades of the two cutting discs are abutted against each other, and further comprising a driving motor, the output end of the driving motor is fixedly connected to the lower rotating shaft, and the transmission mechanism enables the lower rotating shaft to drive the upper rotating shaft to rotate synchronously.
[0008] Furthermore, a rotating motor is fixedly mounted on the lower end of the inner wall of the base, and an output end of the rotating motor passes through the upper end of the outer wall of the base and is fixedly connected to the support shaft.
[0009] Furthermore, a mounting frame is fixedly installed on the right side of the upper end of the outer wall of the base, a hydraulic telescopic rod is fixedly installed on the middle part of the lower end of the outer wall of the mounting frame, a connecting plate is rotatably connected to the lower end of the outer wall of the hydraulic telescopic rod, connecting rods are fixedly installed in a circular arrangement on the lower end of the outer wall of the connecting plate, and the annular flattening blocks are fixedly installed on the lower ends of the outer walls of all the connecting rods at the same time.
[0010] Furthermore, a central clamping block is fixedly installed in the middle of the upper end of the outer wall of the extruded bottom plate, a stainless steel basin is placed on the upper end of the outer wall of the extruded bottom plate, and the central clamping block fits with the inner wall of the stainless steel basin.
[0011] Furthermore, a T-shaped slide frame is fixedly installed on the upper end of the base outer wall, a T-shaped slider is slidably connected inside the T-shaped slide frame, the T-shaped slider is fixedly connected to the lower end of the frame outer wall, and a driving motor is installed on the upper end of the outer wall of the T-shaped slider.
[0012] Furthermore, a mounting plate is fixedly installed on the left side of the upper end of the outer wall of the base, a hydraulic telescopic rod 2 is fixedly installed on the upper end of the outer wall of the mounting plate, and an output end of the hydraulic telescopic rod 2 is fixedly connected to the left side of the outer wall of the T-shaped slider.
[0013] Furthermore, the transmission mechanism is a pair of mutually meshing synchronous gears, and the synchronous gears are respectively fixedly mounted on the upper rotating shaft and the lower rotating shaft.
[0014] Furthermore, synchronous gears are fixedly installed on the two side walls of the rotating shaft and located inside the frame, and the upper and lower synchronous gears are connected by a transmission chain. A driving motor is fixedly installed on the upper end of the outer wall of the T-shaped slider, and the output end of the driving motor passes through the inner wall of the frame and is fixedly connected to the rotating shaft below.
[0015] Furthermore, the transmission mechanism is a pair of synchronous sprockets, and the synchronous sprockets are fixedly mounted on the upper rotating shaft and the lower rotating shaft respectively, and the upper and lower sprockets are connected by a transmission chain.
[0016] The utility model has the following beneficial effects:
[0017] 1. The utility model squeezes the edge of the mouth of the stainless steel basin placed on the extrusion bottom plate through the mutual extrusion of the extrusion bottom plate and the annular flattening block, and flattens the edge of the mouth of the stainless steel basin. At the same time, the device can drive the high-speed rotating cutting disc to approach the edge of the mouth of the stainless steel basin through the hydraulic telescopic rod 2, and cut off the excess stainless steel material on the edge of the mouth of the stainless steel basin, so that the device can complete the two processes of flattening the mouth of the stainless steel basin and cutting the edge at the same time, saving time and manpower, and improving the production efficiency of stainless steel basins.
[0018] 2. When the utility model is in use, the central clamping block is clamped with the stainless steel basin, which can increase the stability of the stainless steel basin when it is rotated and cut, reduce the position deviation of the stainless steel basin mouth when it is cut, and reduce the scrap rate of the device during processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the structure of the utility model;
[0020] Figure 2 It is a structural schematic diagram of the utility model when the annular flattening block is raised and no stainless steel basin is placed;
[0021] Figure 3 This is a cross-sectional view of the internal structure of the base of the utility model;
[0022] Figure 4 This is a schematic diagram of the structure of the annular flattening block, the connecting plate and the connecting rod of the utility model;
[0023] Figure 5 This is a cross-sectional view of the internal structure of the frame of the utility model.
[0024] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0025] 1. Stainless steel basin; 2. Basin edge; 100. Base; 101. Rotating motor; 110. Support shaft; 120. Extrusion bottom plate; 130. Central clamping block; 200. Annular flattening block; 210. Mounting frame; 220. Hydraulic telescopic rod 1; 230. Connecting plate; 240. Connecting rod; 300. Frame; 310. Upper rotating shaft; 311. Lower rotating shaft; 320. Cutting disc; 400. T-type slide frame; 410. T-type slider; 500. Synchronous gear; 510. Transmission chain; 600. Driving motor; 700. Mounting plate; 710. Hydraulic telescopic rod 2; 800. Synchronous gear. DETAILED DESCRIPTION
[0026] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention and the accompanying drawings of the specification. Embodiment 1
[0027] See also Figure 1-5As shown, the utility model is a shaping machine for the mouth of a stainless steel basin, comprising a base 100, a support shaft 110 is rotatably connected to the upper right side of the outer wall of the base 100, an extrusion bottom plate 120 is fixedly installed on the upper end of the outer wall of the support shaft 110, a liftable annular flattening block 200 is arranged on the upper end of the outer wall of the extrusion bottom plate 120, a frame 300 that can move left and right is arranged on the left side of the upper end of the outer wall of the base 100, the frame 300 also includes an upper rotating shaft 310 and a lower rotating shaft 311 parallel to each other, the upper rotating shaft 310 and the lower rotating shaft 311 are respectively supported on the frame 300 by bearings, the right ends of the upper rotating shaft 310 and the lower rotating shaft 311 both extend to the outside of the frame 300 and are fixedly installed with a cutting disc 320, the blades of the two cutting discs are against each other, and also includes a driving motor 600, the output end of the driving motor 600 is fixedly connected to the lower rotating shaft 311, and the transmission mechanism enables the lower rotating shaft 311 to drive the upper rotating shaft 310 to rotate synchronously. In this embodiment, the transmission mechanism is a pair of mutually meshing synchronous gears 800 , and the synchronous gears 800 are fixedly mounted on the upper rotating shaft 310 and the lower rotating shaft 311 respectively. By mutual extrusion between the extrusion bottom plate 120 and the annular flattening block 200, the edge of the basin mouth of the stainless steel basin 1 placed on the extrusion bottom plate 120 is squeezed, so that the basin mouth edge 2 of the stainless steel basin 1 is flattened. The upper rotating shaft 310 and the lower rotating shaft 311 are located inside the frame 300 and are fixedly installed with synchronous gears 800. The upper and lower synchronous gears 800 are meshed with each other. The upper end of the outer wall of the T-shaped slider 410 is fixedly installed with a driving motor 600. The output end of the driving motor 600 passes through the inner wall of the frame 300 and is fixedly connected to the lower rotating shaft 310 below. The upper and lower synchronous gears 800 are driven to rotate by starting the driving motor 600, so that the upper rotating shaft 310 and the lower rotating shaft 311 are rotated, and the two cutting discs 320 are rotated. The excess stainless steel material on the basin mouth edge 2 of the stainless steel basin 1 is cut off by the two counter-rotating cutting discs 320.
[0028] Among them Figure 3 As shown, a rotating motor 101 is fixedly installed at the lower end of the inner wall of the base 100, and the output end of the rotating motor 101 passes through the upper end of the outer wall of the base 100 and is fixedly connected to the support shaft 110. The support shaft 110 is driven to rotate by starting the rotating motor 101, so that the extrusion bottom plate 120 above drives the extruded stainless steel basin 1 to rotate.
[0029] Among them Figure 1-4As shown, a mounting frame 210 is fixedly installed on the right side of the upper end of the outer wall of the base 100, a hydraulic telescopic rod 220 is fixedly installed in the middle of the lower end of the outer wall of the mounting frame 210, a connecting plate 230 is rotatably connected to the lower end of the outer wall of the hydraulic telescopic rod 220, connecting rods 240 are fixedly installed in a circular arrangement on the lower end of the outer wall of the connecting plate 230, and an annular flattening block 200 is fixedly installed on the lower end of the outer wall of all the connecting rods 240 at the same time, and the hydraulic telescopic rod 220 can drive the connecting plate 230, the connecting rod 240 and the annular flattening block 200 to move up and down.
[0030] Among them Figure 1-2 As shown, a central clamping block 130 is fixedly installed in the middle of the upper end of the outer wall of the extruded bottom plate 120, and a stainless steel basin 1 is placed on the upper end of the outer wall of the extruded bottom plate 120. The central clamping block 130 and the inner wall of the stainless steel basin 1 fit together. The clamping connection between the central clamping block 130 and the stainless steel basin 1 can increase the stability of the stainless steel basin 1 when being rotated and cut.
[0031] Among them Figure 1-3 and Figure 5 As shown, a T-shaped slide frame 400 is fixedly installed on the upper end of the outer wall of the base 100, and a T-shaped slider 410 is slidably connected inside the T-shaped slide frame 400. The T-shaped slider 410 is fixedly connected to the lower end of the outer wall of the frame 300, and the driving motor 600 is installed on the upper end of the outer wall of the T-shaped slider 410. A mounting plate 700 is fixedly installed on the left side of the upper end of the outer wall of the base 100, and a hydraulic telescopic rod 2 710 is fixedly installed on the upper end of the outer wall of the mounting plate 700. The output end of the hydraulic telescopic rod 2 710 is fixedly connected to the left side of the outer wall of the T-shaped slider 410. The T-shaped slider 410 is driven to slide left and right by the hydraulic telescopic rod 2 710, thereby driving the cutting blade 320 to approach the basin edge 2 of the stainless steel basin 1 to perform a cutting operation on the basin edge 2.
[0032] A specific application of this embodiment is as follows: when in use, the processing personnel first put the stainless steel basin 1 that has just been punched out to be processed on the extrusion bottom plate 120, and the central clamping block 130 is clamped with the stainless steel basin 1. The extension and retraction of the hydraulic telescopic rod 1 220 can drive the connecting plate 230, the connecting rod 240 and the annular flattening block 200 to move downward, and the extrusion bottom plate 120 and the annular flattening block 200 are mutually squeezed to squeeze the edge of the basin mouth of the stainless steel basin 1 placed on the extrusion bottom plate 120, so as to flatten the edge of the basin mouth 2 of the stainless steel basin 1, and then the upper and lower synchronous gears 800 are driven to rotate by starting the driving motor 600, so as to rotate the upper and lower rotating shafts 310, and the two cutting discs 320 are rotated, and the T-shaped slider 410 is driven to slide left and right by the hydraulic telescopic rod 2 710, so as to drive the rotating cutting disc 320 to approach the edge of the basin mouth 2 of the stainless steel basin 1, and cut the edge of the basin mouth 2, and remove the excess stainless steel material on the edge of the basin mouth 2 of the stainless steel basin 1. Embodiment 2
[0033] This embodiment is basically the same as the first embodiment, except that the transmission mechanism is a pair of synchronous sprockets 500 , which are respectively fixedly mounted on the upper rotating shaft 310 and the lower rotating shaft 311 , and the upper and lower sprockets 500 are connected by a transmission chain 510 .
[0034] The above are only preferred embodiments of the present invention and do not limit the present invention. Any modification to the technical solutions recorded in the aforementioned embodiments and any equivalent replacement of some of the technical features therein, any modification, equivalent replacement, and improvement made are all within the protection scope of the present invention.
Claims
1. A stainless steel basin mouth shaping machine, comprising a base (100), characterized in that: The upper right side of the outer wall of the base (100) is rotatably connected to a support shaft (110), the upper end of the outer wall of the support shaft (110) is fixedly mounted with an extrusion bottom plate (120), the upper end of the outer wall of the extrusion bottom plate (120) is provided with a liftable annular flattening block (200), the upper left side of the outer wall of the base (100) is provided with a frame (300) that can move left and right, and also includes a transmission mechanism and an upper rotating shaft (310) and a lower rotating shaft (311) that are parallel to each other, the upper rotating shaft (310) and The lower rotating shaft (311) is supported on the frame (300) by bearings. The right ends of the upper rotating shaft (310) and the lower rotating shaft (311) extend to the outside of the frame (300) and are fixedly mounted with cutting discs (320). The blades of the two cutting discs (320) abut against each other. The driving motor (600) is also included. The output end of the driving motor (600) is fixedly connected to the lower rotating shaft (311). The transmission mechanism enables the lower rotating shaft (311) to drive the upper rotating shaft (310) to rotate synchronously.
2. A stainless steel basin mouth shaping machine according to claim 1, characterized in that: A rotating motor (101) is fixedly mounted on the lower end of the inner wall of the base (100), and an output end of the rotating motor (101) passes through the upper end of the outer wall of the base (100) and is fixedly connected to the support shaft (110).
3. The stainless steel basin mouth shaping machine according to claim 1, characterized in that: A mounting frame (210) is fixedly mounted on the right side of the upper end of the outer wall of the base (100), a hydraulic telescopic rod (220) is fixedly mounted on the middle part of the lower end of the outer wall of the mounting frame (210), a connecting plate (230) is rotatably connected to the lower end of the outer wall of the hydraulic telescopic rod (220), connecting rods (240) are fixedly mounted in a circumferential arrangement on the lower end of the outer wall of the connecting plate (230), and the annular flattening block (200) is simultaneously fixedly mounted on the lower ends of the outer walls of all the connecting rods (240).
4. The stainless steel basin mouth shaping machine according to claim 1, characterized in that: A central clamping block (130) is fixedly mounted in the middle of the upper end of the outer wall of the extruded bottom plate (120), a stainless steel basin (1) is placed on the upper end of the outer wall of the extruded bottom plate (120), and the central clamping block (130) fits with the inner wall of the stainless steel basin (1).
5. The stainless steel basin mouth shaping machine according to claim 1, characterized in that: A T-shaped slide frame (400) is fixedly mounted on the upper end of the outer wall of the base (100), a T-shaped slider (410) is slidably connected inside the T-shaped slide frame (400), the T-shaped slider (410) is fixedly connected to the lower end of the outer wall of the frame (300), and the drive motor (600) is mounted on the upper end of the outer wall of the T-shaped slider (410).
6. A stainless steel basin mouth shaping machine according to claim 5, characterized in that: A mounting plate (700) is fixedly mounted on the left side of the upper end of the outer wall of the base (100), a second hydraulic telescopic rod (710) is fixedly mounted on the upper end of the outer wall of the mounting plate (700), and an output end of the second hydraulic telescopic rod (710) is fixedly connected to the left side of the outer wall of the T-shaped slide block (410).
7. A stainless steel basin mouth shaping machine according to claim 1 or 4, characterized in that: The transmission mechanism is a pair of mutually meshing synchronous gears (800), and the synchronous gears (800) are respectively fixedly mounted on the upper rotating shaft (310) and the lower rotating shaft (311).
8. A stainless steel basin mouth shaping machine according to claim 1 or 4, characterized in that: The transmission mechanism is a pair of synchronous sprockets (500), the synchronous sprockets (500) are respectively fixedly mounted on the upper rotating shaft (310) and the lower rotating shaft (311), and the upper and lower sprockets (500) are connected in transmission via a transmission chain (510).