A new energy charging pile assembly and processing equipment

By designing a new energy charging pile assembly and processing equipment that integrates components such as conveyor belts, hydraulic support, servo motors and laser transceivers, the problem of low production efficiency caused by the dense manual assembly in the existing technology is solved, and automated assembly and production efficiency are improved.

CN222711434UActive Publication Date: 2025-04-04ANHUI YIQIANG TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421232009.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-04-04
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

In the existing new energy charging pile assembly and processing technology, manual assembly is dense, resulting in low production efficiency.

Method used

Design a new energy charging pile assembly and processing equipment, using conveyor belts, hydraulic support, servo motors, laser transceivers and other components to realize automatic assembly, including one-way hydraulic rods and sliding plates driving the pressure box up and down, the servo motor drives the buffer screwdriver, and controls the calibration and range of movement of the pressure box through laser transceivers, pressure sensors and laser collimator.

Benefits of technology

It has achieved the acceleration of the assembly of new energy charging pile shells, effectively saving manpower and improving overall production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of assembly and processing of new energy charging piles, and discloses an assembly and processing equipment for new energy charging piles, including a workbench, a conveyor belt is installed on the top surface of the workbench, and marking lines are evenly drawn on the surface of the conveyor belt. Four groups of limit rubber plates are fixedly connected in the marking lines. A pair of square holes are symmetrically opened on the top surface of the workbench, and a pair of clamping and fixing frames are slidably installed in the pair of square holes. A pair of laser transceivers are fixedly installed on both sides of the top surface of the workbench, and a hydraulic support is installed on one side of the workbench. A pressure box is fixedly installed on the top of the sliding plate, and a template is installed on the lower surface of the pressure box. A servo motor is installed in the template, and a buffer screwdriver is fixedly installed on the output end of the servo motor. The device cooperates with the buffer screwdriver on the template with the pressure box and the clamping and fixing frame to quickly tighten the screws, thereby realizing the rapid assembly of new energy charging piles, saving manpower and improving production efficiency.
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Description

Technical Field

[0001] The utility model belongs to the technical field of assembly and processing of new energy charging piles, and more specifically, particularly relates to an assembly and processing equipment for new energy charging piles. Background Art

[0002] A new energy charging pile is a device that provides electric vehicles with energy. It functions similarly to a gas station used to refuel fuel vehicles. It can be fixed on the bottom or wall and installed in public buildings such as public parking lots and charging stations or residential parking lots. It can charge electric vehicles within the standard range. The input end of the charging pile is directly connected to the AC power grid, and the output end is equipped with a charging plug for charging electric vehicles.

[0003] At present, the assembly and processing of new energy charging piles generally adopts manual assembly, among which the processes of PCB circuit patch, surge protector connection, and shell assembly are the most labor-intensive. Using a large number of manpower for simple repetitive work has low production efficiency.

[0004] Therefore, in view of this, the existing structure and deficiencies are studied and improved, and a new energy charging pile assembly and processing equipment is provided, in order to achieve a more practical purpose. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a new energy charging pile assembly and processing equipment, which is achieved by the following specific technical means:

[0006] A new energy charging pile assembly and processing equipment comprises a workbench, wherein a conveyor belt is installed on the top surface of the workbench, and marking lines are evenly drawn on the surface of the conveyor belt. Four groups of limit rubber plates are fixedly connected in the marking lines, and the four groups of limit rubber plates match the charging pile shell. A pair of square holes are symmetrically opened on the top surface of the workbench, and a pair of clamping and fixing frames are slidably installed in a pair of the square holes. A pair of the clamping and fixing frames are symmetrically installed on both sides of the conveyor belt. A pair of laser transceivers are fixedly installed on both sides of the top surface of the workbench, and a hydraulic support is installed on one side of the workbench. A sliding plate is slidably installed in the hydraulic support, and a pressure box is fixedly installed on the top of the sliding plate. A template is installed on the lower surface of the pressure box. A servo motor is installed in the template, and the output end of the servo motor is located on the lower surface of the template. A buffer screwdriver is fixedly installed on the output end of the servo motor. The buffer screwdriver comprises a screwdriver head, and a telescopic rod is fixedly installed on one end of the screwdriver head, and the other end of the telescopic rod is fixedly installed on the output end of the servo motor. A pair of gaskets are fixedly connected at both ends of the telescopic rod, and a spring is sleeved on the telescopic rod, and the two ends of the spring are fixedly connected to the pair of gaskets.

[0007] Furthermore, through holes are provided at both ends of the workbench, and drive motors are fixedly installed inside both ends of the conveyor belt, and a pair of the drive motors are installed between the two sides of a pair of through holes.

[0008] Furthermore, two pairs of limit plates are installed at the bottom of a pair of clamping and fixing frames, and double-rod hydraulic cylinders are installed between the two pairs of limit plates. Both ends of the pair of double-rod hydraulic cylinders are fixedly connected to both ends of the bottom of the pair of clamping and fixing frames.

[0009] Furthermore, grooves are provided on both sides of the hydraulic support, a pair of single-rod hydraulic cylinders are fixedly installed in the grooves, a slide groove is provided in the center of the hydraulic support, and the top ends of the pair of single-rod hydraulic cylinders are fixedly installed on both sides of the sliding plate.

[0010] Furthermore, a pair of the laser transceivers are installed opposite to each other, and the laser directions of the pair of laser transceivers are both directed toward opposite receiving ends.

[0011] Furthermore, a pressure sensor is installed at one end of the pressure box, and a limit rod is installed on the workbench directly below the pressure sensor.

[0012] Furthermore, laser reflection points are provided on both sides of one end of the pressure box, and a pair of laser collimators are installed directly below a pair of the laser reflection points.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] The new energy charging pile assembly and processing equipment in the utility model drives the pressure box to move up and down through a one-way hydraulic rod and a sliding plate. The servo motor installed on the pressure box drives the buffer screwdriver, and the laser transceiver, pressure sensor and laser collimator control the calibration and range of motion of the pressure box, thereby accelerating the assembly of the new energy charging pile shell and effectively saving manpower to improve the overall production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional schematic diagram of the utility model.

[0016] Figure 2 It is a left side schematic diagram of the utility model.

[0017] Figure 3 It is a right side schematic diagram of the utility model.

[0018] Figure 4 It is a top sectional schematic diagram of the utility model.

[0019] Figure 5 This utility model Figure 3 Schematic diagram of the structure of A.

[0020] Figure 6 It is a bottom view schematic diagram of the pressure box structure of the utility model.

[0021] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:

[0022] 1. Workbench; 2. Conveyor belt; 3. Marking line; 4. Limit rubber plate; 5. Square hole; 6. Clamping bracket; 7. Laser transceiver; 8. Hydraulic support; 9. Sliding plate; 10. Pressure box; 11. Template; 12. Servo motor; 13. Buffer screwdriver; 14. Through hole; 15. Drive motor; 16. Limit plate; 17. Double-rod hydraulic cylinder; 18. Groove; 19. Single-rod hydraulic cylinder; 20. Slide; 21. Pressure sensor; 22. Limit rod; 23. Laser reflection point; 24. Laser collimator; 25. Telescopic rod; 26. Gasket; 27. Spring; 28. Screwdriver head. DETAILED DESCRIPTION

[0023] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0024] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0026] Example:

[0027] As attached Figure 1 To Attachment Figure 6 As shown:

[0028] The utility model provides a new energy charging pile assembly and processing equipment, including a workbench 1, a conveyor belt 2 is installed on the top surface of the workbench 1, and the surface of the conveyor belt 2 is evenly painted with marking lines 3. Four groups of limit rubber plates 4 are fixedly connected in the marking lines 3, and the four groups of limit rubber plates 4 match the charging pile shell. A pair of square holes 5 are symmetrically opened on the top surface of the workbench 1, and a pair of clamping and fixing frames 6 are slidably installed in a pair of the square holes 5. A pair of the clamping and fixing frames 6 are symmetrically installed on both sides of the conveyor belt 2. A pair of laser transceivers 7 are fixedly installed on both sides of the top surface of the workbench 1. A hydraulic support 8 is installed on one side of the workbench 1. A sliding plate 9 is slidably installed in the hydraulic support 8. The sliding plate A pressure box 10 is fixedly installed on the top of 9, and a template 11 is installed on the lower surface of the pressure box 10. A servo motor 12 is installed in the template 11 at the screw hole position corresponding to the charging pile shell. The output end of the servo motor 12 is located on the lower surface of the template 11. A buffer screwdriver 13 is fixedly installed on the output end of the servo motor 12. The buffer screwdriver 13 includes a screwdriver head 28. A telescopic rod 25 is fixedly installed on one end of the screwdriver head 28. The other end of the telescopic rod 25 is fixedly installed on the output end of the servo motor 12. A pair of gaskets 26 are fixedly connected at both ends of the telescopic rod 25. A spring 27 is sleeved on the telescopic rod 25, and both ends of the spring 27 are fixedly connected to the pair of gaskets 26.

[0029] The workbench 1 has through holes 14 at both ends, and drive motors 15 are fixedly installed inside both ends of the conveyor belt 2 . A pair of the drive motors 15 are installed between the two sides of a pair of the through holes 14 .

[0030] Among them, two pairs of limit plates 16 are installed at the bottom of a pair of the clamping and fixing frames 6, and double-rod hydraulic cylinders 17 are installed between the two pairs of limit plates 16. Both ends of the pair of double-rod hydraulic cylinders 17 are fixedly connected to the two ends of the bottom of the pair of clamping and fixing frames 6.

[0031] Among them, grooves 18 are opened on both sides of the hydraulic support 8, and a single-rod hydraulic cylinder 19 is fixedly installed in a pair of the grooves 18. A sliding groove 20 is opened in the center of the hydraulic support 8, and the top ends of the pair of single-rod hydraulic cylinders 19 are fixedly installed on both sides of the sliding plate 9.

[0032] Wherein, a pair of laser transceivers 7 are installed opposite to each other, and the laser directions of the pair of laser transceivers 7 are both directed to the opposite receiving ends.

[0033] A pressure sensor 21 is installed at one end of the pressure box 10 , and a limit rod 22 is installed on the workbench 1 directly below the pressure sensor 21 .

[0034] The pressure box 10 is provided with laser reflection points 23 on both sides of one end, and a pair of laser collimators 24 are installed directly below the pair of laser reflection points 23 .

[0035] Working principle of this embodiment: First, place the charging pile shell on the upper surface of the conveyor belt 2 so that the charging pile shell is supported by the limiting rubber plate 4. As the driving motor 15 drives the conveyor belt 2 to operate, when the charging pile shell reaches the bottom of the pressure box 10, the laser between the pair of laser transceivers 7 is blocked, the driving motor 15 stops immediately, and the conveyor belt 2 also stops immediately. Subsequently, the double-rod hydraulic cylinders 17 at the bottom of the pair of clamping and fixing frames 6 contract, so that the clamping and fixing frames 6 fix the charging pile shell. Then, the laser collimator 24 monitors the laser reflection point. 23. After confirming the alignment, a pair of single-rod hydraulic cylinders 19 retract and pull the sliding plate 9 to move downward along the sliding groove 20. The pressure box 10 also moves downward along the sliding plate 9. When the pressure sensor 21 contacts the limit rod 22, the single-rod hydraulic cylinder 19 stops retracting, the pressure box 10 also stops moving, and the buffer screwdriver 13 contacts the screw. At the same time, the servo motor 12 drives the buffer screwdriver 13 to tighten the screw to complete one work. Finally, the single-rod hydraulic cylinder 19 and the double-rod hydraulic cylinder 17 open and return to the initial state, waiting for the next work.

[0036] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific purposes.

Claims

1. A new energy charging pile assembly and processing equipment, comprising a workbench (1), characterized in that: A conveyor belt (2) is installed on the top surface of the workbench (1), and marking lines (3) are evenly drawn on the surface of the conveyor belt (2). Four groups of limit rubber plates (4) are fixedly connected inside the marking lines (3), and the four groups of limit rubber plates (4) match the outer shell of the charging pile. A pair of square holes (5) are symmetrically opened on the top surface of the workbench (1), and a pair of clamping and fixing frames (6) are slidably installed in the pair of square holes (5). The pair of clamping and fixing frames (6) are symmetrically installed on both sides of the conveyor belt (2). A pair of laser transceivers (7) are fixedly installed on both sides of the top surface of the workbench (1). A hydraulic support (8) is installed on one side of the workbench (1), and a sliding plate (9) is slidably installed in the hydraulic support (8). A pressure plate (9) is fixedly installed on the top of the sliding plate (9). A force box (10), wherein a template (11) is installed on the lower surface of the pressure box (10), a servo motor (12) is installed in the template (11), an output end of the servo motor (12) is located on the lower surface of the template (11), a buffer screwdriver (13) is fixedly installed on the output end of the servo motor (12), the buffer screwdriver (13) comprises a screwdriver head (28), a telescopic rod (25) is fixedly installed on one end of the screwdriver head (28), the other end of the telescopic rod (25) is fixedly installed on the output end of the servo motor (12), a pair of gaskets (26) are fixedly connected at both ends of the telescopic rod (25), a spring (27) is sleeved on the telescopic rod (25), and the two ends of the spring (27) are fixedly connected to the pair of gaskets (26).

2. The new energy charging pile assembly and processing equipment as claimed in claim 1, characterized in that: Through holes (14) are provided at both ends of the workbench (1), and drive motors (15) are fixedly installed inside both ends of the conveyor belt (2), and a pair of the drive motors (15) are installed between the two sides of the pair of through holes (14).

3. The new energy charging pile assembly and processing equipment as claimed in claim 1, characterized in that: Two pairs of limit plates (16) are installed at the bottom of the pair of clamping and fixing frames (6), and double-rod hydraulic cylinders (17) are installed between the two pairs of limit plates (16). The two ends of the pair of double-rod hydraulic cylinders (17) are fixedly connected to the two ends of the bottom of the pair of clamping and fixing frames (6).

4. The new energy charging pile assembly and processing equipment as claimed in claim 1, characterized in that: Grooves (18) are provided on both sides of the hydraulic support (8), a pair of single-rod hydraulic cylinders (19) are fixedly installed in the grooves (18), a sliding groove (20) is provided in the center of the hydraulic support (8), and the top ends of the pair of single-rod hydraulic cylinders (19) are fixedly installed on both sides of the sliding plate (9).

5. The new energy charging pile assembly and processing equipment as claimed in claim 1, characterized in that: The pair of laser transceivers (7) are installed opposite to each other, and the laser directions of the pair of laser transceivers (7) are both directed towards opposite receiving ends.

6. The new energy charging pile assembly and processing equipment as claimed in claim 1, characterized in that: A pressure sensor (21) is installed at one end of the pressure box (10), and a limit rod (22) is installed on the workbench (1) directly below the pressure sensor (21).

7. The new energy charging pile assembly and processing equipment as claimed in claim 1, characterized in that: Laser reflection points (23) are provided on both sides of one end of the pressure box (10), and a pair of laser collimators (24) are installed directly below a pair of the laser reflection points (23).