A tool for sawing inclined disc workpiece

Abstract

The utility model discloses a tool for sawing a swash plate workpiece on a sawing machine, comprising: a main body, the swash plate workpiece is located in the main body, the side wall of the swash plate workpiece contacts the inner wall of the main body, and the axis of the swash plate workpiece is consistent with the axis of the main body. A sawing groove is provided on the main body, the sawing groove is located in the middle part of the main body, and is a blind groove. A fixed adjustment component is arranged on the outer wall of the main body, located on the axial end face of the main body, and is detachably connected with the end face, and is used to locate, adjust, and fix the position of the swash plate workpiece in the main body. The swash plate workpiece is placed in the sawing groove of the main body, and the position of the swash plate component in the sawing groove is adjusted by operating the fixed adjustment component, so that the sawing length of the swash plate workpiece can be effectively controlled, the swash plate component is fixed, and two finished swash plates are sawed out on the sawing machine at the same time, and the finished swash plates are finely processed by a machining center, and the machining center needs to cut less excess material, which saves subsequent processing time, effectively improves the processing efficiency of the swash plate workpiece, and reduces processing costs.

Description

Technical Field

[0001] The utility model relates to the technical field of sawing machines cutting inclined disk workpieces, in particular to a tooling for sawing machines sawing inclined disk workpieces. Background Art

[0002] Sawing machine is a common industrial production equipment, mainly used for sawing different materials. It is widely used in manufacturing, construction and other fields. It is one of the important mechanical equipment and is widely used in industrial production. It can cut materials such as wood, metal, plastic, inclined disc workpieces, etc. into the required shape and size.

[0003] When processing the inclined disc workpiece, the sawing machine will generally cut it into round bars first, and then use the machining center to perform fine processing on it. However, in the actual sawing process, the machining center needs to cut off more of the expected material according to the processing requirements of the inclined disc workpiece, which not only wastes more bars, but also takes a long time to process; moreover, sawing the inclined disc workpiece on the sawing machine is just a simple sawing without the help of tooling, which makes it difficult to fix the inclined disc workpiece well on the sawing machine, and the inclined disc workpiece is prone to movement. It is difficult to accurately control the sawing length of the inclined disc workpiece, and it is difficult to saw it into shape as required, which also wastes the processing time of the machining center and reduces work efficiency.

[0004] The existing sawing process of inclined disc workpieces is time-consuming and material-consuming, and it is difficult to control the sawing length, resulting in low processing efficiency. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a tooling for sawing a slanted disc workpiece by a sawing machine, and the position of the slanted disc workpiece on the body is adjusted by a fixed adjustment component.

[0006] In order to achieve the above object, the utility model is implemented through the following technical solutions:

[0007] A tool for sawing a bevel disc workpiece, used to assist the sawing machine in sawing a bevel disc workpiece, comprising:

[0008] The main body, the swash plate workpiece is located in the main body, the side wall of the swash plate workpiece contacts the inner wall of the main body, and the axis of the swash plate workpiece is consistent with the axis of the main body. The main body is provided with a sawing groove, which is located in the middle part of the main body and is a blind groove.

[0009] The fixed adjustment component is arranged on the outer wall of the body, located on the axial end face of the body, and is detachably connected to the end face, and is used to locate, adjust, and fix the position of the inclined plate workpiece in the body.

[0010] Compared with the prior art, the utility model has the following advantages:

[0011] The inclined plate workpiece is placed into the sawing groove of the body, and the position of the inclined plate assembly in the sawing groove is adjusted by operating the fixed adjustment assembly, so that the sawing length of the inclined plate workpiece can be effectively controlled. The inclined plate assembly is fixed to facilitate sawing according to processing requirements, and then two finished inclined plates are sawed out at the same time on the sawing machine. Finally, the finished inclined plates are finely processed by the machining center. The machining center not only needs to cut less excess material, which has the characteristic of saving material, but also saves subsequent processing time, effectively improves the processing efficiency of the inclined plate workpiece, and reduces the processing cost.

[0012] Further preferably, the fixed adjustment component comprises:

[0013] The positioning plate is arranged on the end surface, and one side wall thereof is detachably connected to the end surface.

[0014] The fixing piece is arranged on the other side wall of the positioning plate, and the end portion thereof passes through the positioning plate and is screwed to the body.

[0015] The adjusting member is arranged on the positioning plate and has the same side wall as the fixing member. Its working end passes through the positioning plate and contacts the surface of the swash plate workpiece, and is used to adjust the position of the swash plate workpiece in the body by rotation.

[0016] The positioning piece is sleeved on the adjusting piece, and its end surface is in contact with the other side wall of the positioning plate, and is used for fixing the adjusting piece on the positioning plate by rotation.

[0017] By adopting the above technical scheme, the swash plate workpiece is confined in the body by adjusting the position of the swash plate workpiece by the adjusting part, fixing the adjusting part by the positioning part, fixing the positioning plate by the fixing part, and the positioning plate, and then the swash plate workpiece is clamped and mounted on the sawing machine together with the body, which is convenient for effectively controlling the sawing length, avoiding waste, saving time for fine processing in the machining center after sawing, and improving work efficiency.

[0018] More preferably, the body comprises:

[0019] The first clamping block has an inner wall in contact with the side wall of the swash plate workpiece, and a distance exists between the bottom thereof and the swash plate workpiece.

[0020] The second clamping block is integrally connected with the first clamping block and is located opposite to the first clamping block. It forms a cavity with the first clamping block. The swash plate workpiece is located in the cavity. The positioning plate is located on the end surface of the second clamping block. The second clamping block and the first clamping block jointly clamp and fix the swash plate workpiece.

[0021] By adopting the above technical solution, the inclined plate workpiece is clamped in the cavity formed by the first clamping block and the second clamping block, and then fixed by combining with the positioning plate, so as to effectively control the sawing length.

[0022] Further preferably, the length of the second clamping block is smaller than the length of the first clamping block, and the width of the second clamping block is equal to the width of the first clamping block.

[0023] By adopting the above technical solution, sufficient space is reserved for the installation of the positioning plate, so that the swash plate workpiece can be fixed between the first clamping block and the second clamping block in a balanced manner.

[0024] Further optimization is that the first clamping block and the second clamping block are provided with:

[0025] The groove is located at the connection position between the first clamping block and the second clamping block and is communicated with the sawing groove.

[0026] The workpiece grooves are respectively located on the inner walls of the first clamping block and the second clamping block, and have arc surfaces that contact a portion of the side walls of the swash plate workpiece and are communicated with the grooves and the sawing grooves.

[0027] The clamping groove is located between two adjacent grooves, and its inner wall is an arc surface. The protruding part of the inclined plate workpiece is located in the clamping groove, and there is a gap between the inner wall of the clamping groove and the protruding part.

[0028] With the above technical solution, the groove leaves enough cutting space for the sawing machine during sawing, preventing the tool from directly cutting the first clamping block and the second clamping block, thereby protecting the body. The workpiece groove can fully contact the side wall of the swash plate workpiece, playing a role of preliminary fixation. The clamping groove facilitates the smooth installation of the swash plate workpiece in the body under manual operation.

[0029] Further optimization is that the fixing parts are fixed screws.

[0030] By adopting the above technical solution, the fixing screw is connected with the positioning plate and the second clamping block through threads, so that the positioning plate can be well fixed on the second clamping block.

[0031] Further optimization is that the adjusting member is an adjusting nut and the positioning member is a nut.

[0032] With the above technical solution, the adjusting member rotates in the positioning plate by means of threaded rotation to push the position of the swash plate workpiece in the body to adjust the position. The adjusting member is then fixed by screw connection between the positioning member and the adjusting member and contact with the positioning plate to achieve the fixed position of the swash plate assembly in the body.

[0033] Further optimization is that the number of fixing members is at least 5, wherein 3 fixing members are located in a triangle at the lower part of the positioning plate, and 2 fixing members are located in an upper part of the positioning plate.

[0034] By adopting the above technical solution, the upper and lower parts of the positioning plate are fixed to the second clamping block, thereby ensuring the stability of the entire structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] Figure 1 It is a structural schematic diagram of this embodiment.

[0036] Figure 2 Schematic diagram of the structure of the sawing groove in this embodiment.

[0037] Figure 3 Schematic diagram of the structure of the adjusting member in this embodiment.

[0038] Figure 4 Schematic diagram of the structure of the groove in this embodiment.

[0039] Figure 5 Schematic diagram of the structure of the workpiece slot in this embodiment.

[0040] Figure 6 Schematic diagram of the structure of the card slot in this embodiment.

[0041] Figure 7 Schematic diagram of the structure of the second clamping block in this embodiment.

[0042] Figure numerals: 1-main body; 11-sawing groove; 12-groove; 13-workpiece groove; 14-clamping groove; 15-first clamping block; 16-second clamping block; 2-inclined plate workpiece; 3-positioning plate; 4-fixing member; 5-adjusting member; 6-positioning member. DETAILED DESCRIPTION

[0043] The following is combined with Figure 1-Figure 7 The utility model is further introduced in detail.

[0044] A tool for sawing inclined disc workpieces, used for sawing inclined disc workpieces, such as Figure 1 As shown, including:

[0045] The main body 1 and the swash plate workpiece 2 are located inside the main body 1, the side wall of the swash plate workpiece 2 contacts the inner wall of the main body 1, and the axis of the swash plate workpiece 2 is consistent with the axis of the main body 1. The main body 1 is provided with a sawing groove 11, which is located in the middle part of the main body 1 and is a blind groove. It should be noted that the hydraulic vise is clamped in the working chamber of the hydraulic vise and connected to the sawing machine through the hydraulic vise. It should be noted here that the hydraulic vise is a conventional tool, as long as it can clamp the main body 1, and then the hydraulic vise is screwed and fixed to the sawing machine. This technology is a prior art and does not need to be elaborated.

[0046] The fixed adjustment component is arranged on the outer wall of the body 1 , located on the axial end face of the body 1 , and is detachably connected to the end face, and is used to locate, adjust, and fix the position of the swash plate workpiece 2 in the body 1 .

[0047] The swash plate workpiece 2 is placed into the sawing groove 11 of the body 1, and the position of the swash plate assembly in the sawing groove 11 is adjusted by operating the fixed adjustment assembly, so that the sawing length of the swash plate workpiece 2 can be effectively controlled. The swash plate assembly is fixed to facilitate sawing according to processing requirements, and then two finished swash plates are sawed out at the same time on the sawing machine. Finally, the finished swash plates are finely processed by the machining center. The machining center not only needs to cut less excess material, which has the characteristic of saving material, but also saves subsequent processing time, effectively improves the processing efficiency of the swash plate workpiece 2, and reduces the processing cost.

[0048] Specifically, Figure 1 and Figure 2 As shown, the fixed adjustment component in this embodiment includes:

[0049] The positioning plate 3 is arranged on the end surface, and one side wall thereof is detachably connected to the end surface.

[0050] The fixing member 4 is arranged on the other side wall of the positioning plate 3 , and an end portion thereof passes through the positioning plate 3 and is screwed to the body 1 .

[0051] The adjusting member 5 is arranged on the positioning plate 3 and has the same side wall as the fixing member 4. Its working end passes through the positioning plate 3 and contacts the surface of the swash plate workpiece 2. It is used to adjust the position of the swash plate workpiece 2 in the body 1 by rotation.

[0052] The positioning member 6 is sleeved on the adjusting member 5 , and its end surface is in contact with the other side wall of the positioning plate 3 , so as to fix the adjusting member 5 on the positioning plate 3 by rotation.

[0053] The swash plate workpiece 2 is confined in the body 1 by adjusting the position of the swash plate workpiece 2 by the adjusting member 5, fixing the adjusting member 5 by the positioning member 6, fixing the positioning plate 3 by the fixing member 4, and the positioning plate 3, and then the swash plate workpiece 2 is clamped and mounted on the sawing machine together with the body 1, so as to effectively control the sawing length, avoid waste, save time for finishing in the machining center after sawing, and improve work efficiency.

[0054] Specifically, Figure 1 and Figure 7 As shown, the body 1 in this embodiment includes:

[0055] The first clamping block 15 has an inner wall in contact with the side wall of the swash plate workpiece 2 , and a distance exists between the bottom and the swash plate workpiece 2 .

[0056] The second clamping block 16 is integrally connected with the first clamping block 15 and is located opposite to the first clamping block 15 . It forms a cavity with the first clamping block 15 . The swash plate workpiece 2 is located in the cavity. The positioning plate 3 is located on the end face of the second clamping block 16 . The second clamping block 16 and the first clamping block 15 jointly clamp and fix the swash plate workpiece 2 .

[0057] The swash plate workpiece 2 is clamped in the cavity formed by the first clamping block 15 and the second clamping block 16, and then fixed with the positioning plate 3, so as to effectively control the sawing length.

[0058] Specifically, the length of the second clamping block 16 is smaller than the length of the first clamping block 15 , and the width of the second clamping block 16 is equal to the width of the first clamping block 15 .

[0059] Sufficient space is reserved for the installation of the positioning plate 3 so that the swash plate workpiece 2 can be fixed between the first clamping block 15 and the second clamping block 16 in a balanced manner.

[0060] Specifically, Figure 3 , Figure 4 , Figure 5 , Figure 6 as well as Figure 7 As shown, in this embodiment, the first clamping block 15 and the second clamping block 16 are provided with:

[0061] The groove 12 is located at the connection part between the first clamping block 15 and the second clamping block 16, and is connected to the sawing groove 11. When the tool enters the groove 12 after cutting the inclined plate workpiece 2, it is convenient for the operator to stop the sawing machine in time to avoid the tool cutting the first clamping block 15 or the second clamping block and protect the body 1.

[0062] The workpiece groove 13 is located on the inner wall of the first clamping block 15 and the second clamping block 16 respectively, and its surface is an arc surface and contacts a part of the side wall of the swash plate workpiece 2 , and is connected with the groove 12 and the sawing groove 11 .

[0063] The clamping groove 14 is located between two adjacent grooves 12 , and its inner wall is an arc surface. The protruding portion of the swash plate workpiece 2 is located in the clamping groove 14 , and there is a gap between the inner wall of the clamping groove 14 and the protruding portion.

[0064] The groove 12 leaves enough space for the sawing machine to cut, so as to prevent the tool from directly cutting the first clamping block 15 and the second clamping block 16, thereby protecting the body 1. The workpiece groove 13 can fully contact the side wall of the swash plate workpiece 2, thus playing a role of preliminary fixation. The clamping groove 14 facilitates the smooth installation of the swash plate workpiece 2 in the body 1 under manual operation.

[0065] Specifically, Figure 3 and Figure 7 As shown, in this embodiment, the fixing member 4 is a fixing screw, which is connected to the positioning plate 3 and the second clamping block 16 through threads, so that the positioning plate 3 can be well fixed on the second clamping block 16.

[0066] Specifically, Figure 4 and Figure 7As shown, in this embodiment, the adjusting member 5 is an adjusting nut, and the positioning member 6 is a nut. The adjusting member 5 rotates in the positioning plate 3 by means of threaded rotation to push the position of the swash plate workpiece 2 in the body 1, thereby playing an adjusting role. The adjusting member 5 is then fixed by the screw connection between the positioning member 6 and the adjusting member 5 and the contact with the positioning plate 3, thereby achieving the fixed position of the swash plate assembly in the body 1.

[0067] Specifically, Figure 1 and Figure 7 As shown, the number of fixing members 4 in this embodiment is at least 5, of which 3 fixing members 4 are in a triangular shape and are located at the lower part of the positioning plate 3, and 2 fixing members 4 are located at the upper part of the positioning plate 3, and are fixed to the second clamping block 16 at the upper and lower parts of the positioning plate 3, thereby ensuring the stability of the entire structure.

[0068] Please combine Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 as well as Figure 7 The process of fixing the swash plate firmware in this embodiment is described as follows:

[0069] The swash plate workpiece 2 is placed into the cavity between the first clamp block 15 and the second clamp block 16 through an auxiliary tool. The side wall of the swash plate workpiece 2 is completely in contact with the workpiece groove 13, and its protruding part is located in the clamping groove 14, which facilitates the entry and exit of the auxiliary tool. The positioning plate 3 and the second clamp block 16 are connected together through the fixing member 4, and the adjusting member 5 is installed and made to contact the surface of the swash plate workpiece 2. Then, according to the sawing length requirements, the adjusting member 5 is rotated to the distance between the positioning plate 3 and the swash plate workpiece 2, and the swash plate assembly is pushed to deflect to a certain extent on the second clamp block 16, so that the part of the swash plate workpiece 2 that needs to be sawed corresponds to the sawing groove 11, so that the tool on the sawing machine can accurately cut out the molded product. The molded product is placed in the machining center for further finishing.

[0070] In summary, the tooling consisting of the body 1, the positioning plate 3, the fixing part 4, the adjusting part 5 and the positioning block can not only limit the position of the swash plate workpiece 2, but also provide an accurate basis for effectively sawing and shaping the swash plate workpiece 2 by adjusting and controlling the sawing length, effectively improve the processing efficiency of swash plate workpieces, save subsequent processing time, and reduce the processing cost of swash plate workpieces. The tooling is characterized by strong pertinence, low production cost, and is suitable for sawing all swash plate products. It is simple to operate and convenient and quick to replace workpieces.

[0071] This specific embodiment is merely an explanation of the utility model, and it is not a limitation of the utility model. After reading this specification, those skilled in the art can make non-creative modifications to the embodiment as needed, but as long as it is within the protection scope of the utility model, it is protected by the patent law.

Claims

1. A tool for sawing a slanted disc workpiece, used for sawing a slanted disc workpiece (2), characterized in that: include: A body (1), wherein the swash plate workpiece (2) is located inside the body (1), the side wall of the swash plate workpiece (2) contacts the inner wall of the body (1), and the axis of the swash plate workpiece (2) is consistent with the axis of the body (1); a sawing groove (11) is provided on the body (1), and the sawing groove (11) is located in the middle of the body (1) and is a blind groove; A fixed adjustment component is arranged on the outer wall of the body (1), located on the axial end face of the body (1), and is detachably connected to the end face, and is used to locate, adjust, and fix the position of the swash plate workpiece (2) in the body (1).

2. The tooling for sawing inclined disc workpieces according to claim 1, characterized in that: The fixed adjustment component comprises: A positioning plate (3) is arranged on the end surface, and one side wall of the positioning plate is detachably connected to the end surface; A fixing member (4) is arranged on the other side wall of the positioning plate (3), and an end portion thereof passes through the positioning plate (3) and is screwed to the body (1); an adjusting member (5), arranged on the positioning plate (3) and on the same side wall as the fixing member (4), with a working end thereof passing through the positioning plate (3) and contacting the surface of the swash plate workpiece (2), for adjusting the position of the swash plate workpiece (2) in the body (1) by rotation; A positioning member (6) is sleeved on the adjusting member (5), with its end surface in contact with the other side wall of the positioning plate (3), and is used to fix the adjusting member (5) on the positioning plate (3) by rotation.

3. The tooling for sawing inclined disc workpieces according to claim 2, characterized in that: The body (1) comprises: A first clamping block (15), the inner wall of which contacts the side wall of the swash plate workpiece (2), and a distance exists between the bottom and the swash plate workpiece (2); The second clamping block (16) is integrally connected with the first clamping block (15), and is located opposite to the first clamping block (15). The second clamping block (16) and the first clamping block (15) form a cavity. The swash plate workpiece (2) is located in the cavity. The positioning plate (3) is located on the end surface of the second clamping block (16). The second clamping block (16) and the first clamping block (15) jointly clamp and fix the swash plate workpiece (2).

4. The tooling for sawing inclined disc workpieces according to claim 3, characterized in that: The length of the second clamping block (16) is smaller than the length of the first clamping block (15), and the width of the second clamping block (16) is equal to the width of the first clamping block (15).

5. The tooling for sawing inclined disc workpieces according to claim 3, characterized in that: The first clamping block (15) and the second clamping block (16) are both provided with: A groove (12) located at a connection portion between the first clamping block (15) and the second clamping block (16), and communicating with the sawing groove (11); A workpiece groove (13), which is respectively located on the inner wall of the first clamping block (15) and the second clamping block (16), has an arc surface and contacts a part of the side wall of the swash plate workpiece (2), and is connected with the groove (12) and the sawing groove (11); The clamping groove (14) is located between two adjacent grooves (12), and its inner wall is an arc surface. The protruding part of the inclined plate workpiece (2) is located in the clamping groove (14), and there is a gap between the inner wall of the clamping groove (14) and the protruding part.

6. The tooling for sawing inclined disc workpieces according to claim 2, characterized in that: The fixing member (4) is a fixing screw.

7. The tooling for sawing inclined disc workpieces according to claim 2, characterized in that: The adjusting member (5) is an adjusting nut, and the positioning member (6) is a nut.

8. The tooling for sawing inclined disc workpieces according to claim 2, characterized in that: The number of the fixing members (4) is at least five, of which three fixing members (4) are located at the lower part of the positioning plate (3) in a triangular shape, and two fixing members (4) are located at the upper part of the positioning plate (3).

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