Metal plate grinding and chip removal equipment

By designing a metal sheet grinding and debris removal equipment including upper and lower surface grinding devices and chip blowing devices, the problems of low grinding efficiency and cumbersome debris cleaning in the prior art are solved, and uniform grinding and efficient debris removal of metal sheets are achieved.

CN222711787UActive Publication Date: 2025-04-04KUNSHAN HAOLIHUA METAL PROD CO LTD
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Patent Information

Application Number
CN202421382695.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-04-04
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

When processing large amounts of metal sheets, the grinding efficiency is low, manual operation is unstable, and local grinding is prone to occur, resulting in low yield rate and cubes after grinding are cumbersome cleaning.

Method used

A metal sheet grinding and chip removal equipment is designed, including an upper and lower surface grinding device and a chip blowing device. The metal plate is conveyed through the conveyor belt, the upper surface grinding device grinds its upper surface, and the lower surface grinding device grinds its lower surface, using magnetic suction pieces to achieve uniform grinding on both sides, and the polished debris are removed through the blowing assembly.

Benefits of technology

It realizes uniform grinding and efficient chip removal of metal sheets, improves grinding efficiency, reduces the instability of manual operation, and simplifies the debris cleaning process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a metal plate grinding and chip removal device, which comprises: an upper surface grinding device, comprising a conveyor belt and a grinding component, the grinding component having a grinding roller, and the grinding roller can grind the upper surface of the metal plate on the conveyor belt; a lower surface grinding device, which is arranged above the upper surface grinding device, and has a magnetic suction component and a lower surface grinding component, the magnetic suction component is used to absorb the metal plate on the conveyor belt, and the lower surface grinding component grinds the other side of the metal plate; a chip blowing device, which comprises a conveying roller and a blowing component located outside the conveying roller, the conveying roller is used to receive the metal plate that has been ground, and the blowing component blows air to the metal plate; the chips attached to the metal plate are removed, thereby improving the grinding and chip removal efficiency.
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Description

Technical Field

[0001] The invention relates to the technical field of metal processing, in particular to a metal plate grinding and chip removal device. Background Art

[0002] When metal sheets are processed at high temperatures or placed at room temperature, their surfaces will produce scale or rust due to oxidation. Before cold rolling, cold drawing or coating, these oxides need to be cleaned to ensure the quality and effect of the processing.

[0003] There are many methods for removing rust from metal surfaces, including manual treatment, mechanical treatment, and chemical treatment. Mechanical treatment mainly uses sandblasting, shot blasting, electric, and pneumatic tools to remove rust. Commonly used power tools include electric brushes and electric grinding wheels. Electric brushes and pneumatic brushes use the rotation of special round wire brushes to remove rust or oxide scale by impact and friction, especially for surface rust. However, when there are a large number of metal plates and a large area to be rusted, the efficiency of using electric tools for grinding is low, and manual grinding is not stable, resulting in uneven local grinding, resulting in a low yield rate. Secondly, the debris after grinding needs to be cleaned up to avoid affecting subsequent processes. Grinding is more cumbersome, time-consuming and labor-intensive.

[0004] Therefore, it is necessary to develop a metal plate grinding and chip removal equipment to solve the above problems. Utility Model Content

[0005] The utility model aims to provide a metal plate grinding and chip removal device with uniform grinding and high efficiency.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a metal plate grinding and chip removal device, comprising:

[0007] An upper surface grinding device comprises a conveyor belt and a grinding assembly, wherein the grinding assembly has a grinding roller, and the grinding roller can grind the upper surface of the metal plate on the conveyor belt;

[0008] a lower surface grinding device, disposed above the upper surface grinding device, comprising a magnetic element and a lower surface grinding assembly, wherein the magnetic element is used to attract the metal sheet on the conveyor belt, and the lower surface grinding assembly grinds the other side of the metal sheet;

[0009] The chip blowing device comprises a conveying roller and an air blowing assembly located outside the conveying roller. The conveying roller is used to receive the polished metal sheet, and the air blowing assembly blows air to the metal sheet.

[0010] Furthermore, the conveyor belt is in an inclined state, with one end thereof extending toward the lower surface grinding device, and the distance between the upper surface grinding device and the lower surface grinding device gradually becomes smaller.

[0011] Furthermore, a magnetic attraction component is provided in the conveyor belt, and the magnetic attraction component can absorb the metal plate located on the surface of the conveyor belt.

[0012] Furthermore, one end of the lower surface grinding device is located above the upper surface grinding device, and the other end thereof extends to above the chip blowing device.

[0013] Furthermore, the lower surface grinding assembly is installed at the bottom of the lower surface grinding device.

[0014] Furthermore, the grinding assembly includes fixed frames located on both sides of the conveyor belt, a driving part movably mounted on the fixed frames, and the grinding roller driven by the driving part, and the grinding roller is parallel to the conveyor belt.

[0015] Furthermore, the fixing frame is recessed inward from its top to form a receiving groove, a movable seat is provided in the receiving groove, the grinding roller is mounted on the movable seat, and slide rails are provided on both sides of the movable seat, and the movable seat can move in the receiving groove along the slide rails.

[0016] Furthermore, the blowing assembly has a blowing plate, and the blowing plate has a plurality of blowing holes, through which gas is ejected toward the conveying roller.

[0017] Furthermore, the number of the blowing plates is a pair, which are respectively located above and below the conveying roller.

[0018] Compared with the existing technology, the beneficial effects of the present invention are: the present invention is a metal plate grinding and chip removal equipment, which has the characteristics of uniform grinding and high efficiency. The upper surface of the metal plate is ground by the upper surface grinding device, and the distance between the upper surface grinding device and the lower surface grinding device gradually becomes smaller. The metal plate is magnetically attracted to the lower surface grinding device, and the lower surface grinding assembly grinds the lower surface of the metal plate. The gas is sprayed toward the metal plate on the conveying roller through the blowing hole to remove the debris attached to the metal plate, thereby improving the grinding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative work. Among them:

[0020] Figure 1 This is a schematic diagram of the three-dimensional structure of a metal plate grinding and chip removal device according to the present invention;

[0021] Figure 2 for Figure 1 The schematic diagram of the structure of the upper surface grinding device of the metal plate grinding and chip removal equipment shown;

[0022] Figure 3 for Figure 2 Schematic diagram of the structure of the grinding assembly of the upper surface grinding device of the metal plate grinding and chip removal equipment shown;

[0023] Figure 4 for Figure 2 Schematic diagram of the magnetic attraction structure of the upper surface grinding device of the metal plate grinding and chip removal equipment shown;

[0024] Figure 5 for Figure 1 The schematic diagram of the chip blowing device structure of the metal plate grinding and chip removal equipment is shown.

[0025] In the figure: 1. Frame; 2. Upper surface grinding device; 3. Lower surface grinding device; 4. Chip blowing device; 21. Fixed plate; 22. Conveying drive unit; 23. Conveying passive unit; 24. Conveyor belt; 221. Driving motor; 222. Active roller; 25. Grinding assembly; 251. Fixed frame; 252. Moving seat; 253. Driving unit; 254. Grinding roller; 255. Receiving groove; 256. Slide rail; 257. Transmission rod; 26. Magnetic element; 10. Chip collecting bin; 31. Lower surface grinding assembly; 41. Bracket; 42. Conveying roller; 43. Blowing assembly; 431. Air pump; 432. Blowing plate; 433. Blowing hole. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] Please see Figures 1 to 5 The utility model is a metal plate grinding and chip removal device, which includes a frame 1, an upper surface grinding device 2 and a lower surface grinding device 3 installed on the frame 1, and a chip blowing device 4.

[0028] The frame 1 is in a horizontal state and is used to fix the upper surface grinding device 2, the lower surface grinding device 3 and the chip blowing device 4.

[0029] Please see Figures 1 to 2The upper surface grinding device 2 includes a fixed plate 21, a transmission drive part 22 and a transmission passive part 23 installed on the fixed plate 21. The bottom of the fixed plate 21 is fixed to the upper surface of the frame 1, and its top extends vertically upward. The transmission drive part 22 includes a driving motor 221 and an active roller 222. The two ends of the active roller 222 are movably connected to the fixed plate 21. The driving motor 221 drives the active roller 222 to rotate. The transmission passive part 23 is a passive roller of some kind. The active roller 222 and the transmission passive part 23 are surrounded by a conveyor belt 24. The active roller 222 and the transmission passive part 23 are linked by the conveyor belt 24.

[0030] The height of the active roller 222 is greater than that of the passive transmission part 23. The conveyor belt 24 is in an inclined state, with one end thereof extending toward the lower surface grinding device 3. The distance between the upper surface grinding device 2 and the lower surface grinding device 3 gradually becomes smaller.

[0031] Please see Figure 4 A magnetic component 26 is provided in the conveyor belt 24. The magnetic component 26 can absorb the metal sheet located on the surface of the conveyor belt 24. The magnetic component 26 moves synchronously with the conveyor belt 24. In this embodiment, the number of magnetic components 26 changes according to demand. It is embedded in the inner surface of the conveyor belt 24. The magnetic component 26 is an electromagnet. When the upper surface grinding device 2 grinds the metal sheet, the magnetic component 26 is energized to absorb the metal sheet. When the metal sheet moves to the predetermined area, the power is cut off, the magnetic component 26 loses its magnetic force, and the metal sheet is absorbed by the lower surface grinding device 3. The conveyor belt 24 continues to move, and the debris falls into the chip collection bin 10.

[0032] Please see Figure 3 The upper surface grinding device 2 is also provided with a grinding assembly 25, which includes a fixed frame 251 located on both sides of the conveyor belt 24, a movable seat 252 and a driving part 253 installed on the fixed frame 251, and a grinding roller 254 driven by the driving part 253. The bottom of the fixed frame 251 is fixed to the upper surface of the frame 1, and its top extends vertically upward. The fixed frame 251 is recessed inward from its top to form a receiving groove 255, and the movable seat 252 is arranged in the receiving groove 255. Secondly, slide rails 256 are provided on both sides of the movable seat 252, and the movable seat 252 can move in the receiving groove 255 along the slide rails 256.

[0033] The driving part 253 is fixedly connected to the movable seat 252, which is connected to a transmission rod 257. The transmission rod 257 is located above the conveyor belt 24 and is parallel to the conveyor belt 24. The grinding roller 254 is sleeved on the transmission rod 257, and the metal sheet can pass between its lower surface and the conveyor belt 24. At the same time, the movable seat 252 can move along the slide rail 256 in the receiving groove 255, so that the distance between the grinding roller 254 and the conveyor belt 24 can be changed.

[0034] The structure of the lower surface grinding device 3 is the same as that of the upper surface grinding device 2 , has a magnetic component 26 and is in a horizontal state. One end of the lower surface grinding device 3 is located above the upper surface grinding device 2 , and the other end extends to above the chip blowing device 4 .

[0035] The lower surface grinding assembly 31 of the lower surface grinding device 3 is located at the bottom thereof, and its structure is the same as that of the grinding assembly 25 .

[0036] A chip collecting bin 10 is provided below the upper surface grinding device 2 and the lower surface grinding device 3 . A dust collector can be provided in the chip collecting bin 10 to collect debris generated by the upper surface grinding device 2 and the lower surface grinding device 3 when grinding the metal plate.

[0037] Please see Figure 1 and Figure 5 The chip blowing device 4 includes a bracket 41, a conveying roller 42 installed on the bracket 41, and a blowing assembly 43 located at the upper and lower parts of the conveying roller 42. The bottom of the bracket 41 is fixed to the upper surface of the frame 1, and its top extends vertically upward. The two ends of the conveying roller 42 are movably connected to the bracket 41 respectively. The number of conveying rollers 42 can be changed according to demand. They can rotate on their own to drive the metal sheet above them to move continuously.

[0038] The blowing assembly 43 includes an air pump 431 and a blowing plate 432 connected to the air pump 431. The air pump 431 is installed on the outside of the bracket 41 for outputting gas. The blowing plate 432 has a plurality of blowing holes 433. The gas is ejected toward the conveying roller 42 through the blowing holes 433. The number of the blowing plates 432 is a pair, which are respectively located above and below the conveying roller 42.

[0039] When the metal plate grinding and chip removal device of the present invention is in use, the magnetic suction part absorbs the metal plate located on the surface of the conveyor belt 24 and transports it toward the grinding assembly 25, the grinding roller 254 grinds the upper surface of the metal plate, and the distance between the upper surface grinding device 2 and the lower surface grinding device 3 gradually becomes smaller. The metal plate is magnetically attracted to the lower surface grinding device 3, and the lower surface grinding assembly 31 grinds the lower surface of the metal plate. After grinding both sides, it falls onto the conveying roller 42, and the gas is sprayed toward the metal plate located on the conveying roller 42 through the blowing hole 433.

[0040] The utility model is a metal plate grinding and chip removal device with the characteristics of uniform grinding and high efficiency. The upper surface of the metal plate is ground by an upper surface grinding device, and the distance between the upper surface grinding device and the lower surface grinding device gradually becomes smaller. The metal plate is magnetically attracted to the lower surface grinding device, and the lower surface grinding assembly grinds the lower surface of the metal plate. Gas is ejected toward the metal plate located on the conveying roller through the blowing hole to remove debris attached to the metal plate, thereby improving the grinding efficiency.

[0041] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A metal plate grinding and chip removal device, characterized in that: It includes: An upper surface grinding device (2) comprises a conveyor belt (24) and a grinding assembly (25), wherein the grinding assembly (25) has a grinding roller (254), and the grinding roller (254) can grind the upper surface of the metal plate on the conveyor belt (24); A lower surface grinding device (3) is arranged above the upper surface grinding device (2), and comprises a magnetic suction member and a lower surface grinding assembly (31), wherein the magnetic suction member is used to suck the metal sheet on the conveyor belt (24), and the lower surface grinding assembly (31) grinds the other side of the metal sheet; The chip blowing device (4) comprises a conveying roller (42) and an air blowing assembly (43) located outside the conveying roller (42), wherein the conveying roller (42) is used to receive the polished metal sheet, and the air blowing assembly (43) blows air to the metal sheet.

2. The metal sheet grinding and chip removal equipment according to claim 1, characterized in that: The conveyor belt (24) is in an inclined state, with one end thereof extending in the direction of the lower surface grinding device (3), and the distance between the upper surface grinding device (2) and the lower surface grinding device (3) gradually decreases.

3. The metal sheet grinding and chip removal equipment according to claim 2, characterized in that: A magnetic attraction component is provided inside the conveyor belt (24), and the magnetic attraction component can attract a metal plate located on the surface of the conveyor belt (24).

4. The metal sheet grinding and chip removal equipment according to claim 2, characterized in that: One end of the lower surface grinding device (3) is located above the upper surface grinding device (2), and the other end thereof extends to above the chip blowing device (4).

5. The metal sheet grinding and chip removal equipment according to claim 4, characterized in that: The lower surface grinding assembly (31) is installed at the bottom of the lower surface grinding device (3).

6. The metal sheet grinding and chip removal equipment according to claim 1, characterized in that: The grinding assembly (25) comprises a fixed frame (251) located on both sides of the conveyor belt (24), a driving unit (253) movably mounted on the fixed frame (251), and a grinding roller (254) driven by the driving unit (253), wherein the grinding roller (254) is parallel to the conveyor belt (24).

7. The metal sheet grinding and chip removal equipment according to claim 6, characterized in that: The fixing frame (251) is recessed inward from the top thereof to form a receiving groove (255), a movable seat (252) is arranged in the receiving groove (255), the grinding roller (254) is mounted on the movable seat (252), slide rails (256) are arranged on both sides of the movable seat (252), and the movable seat (252) can move in the receiving groove (255) along the slide rails (256).

8. The metal sheet grinding and chip removal equipment according to claim 1, characterized in that: The blowing assembly (43) has a blowing plate (432), and the blowing plate (432) has a plurality of blowing holes (433). Gas is ejected toward the conveying roller (42) through the blowing holes (433).

9. The metal sheet grinding and chip removal equipment according to claim 8, characterized in that: The blowing plates (432) are provided in a pair, which are respectively located above and below the conveying roller (42).