A device for solving noise pollution of ready-mixed concrete mixer

By designing a device including a support table, concrete mixing equipment, motor sound insulation shell, sound insulation cover and sound insulation panel, the problem of noise pollution in the ready-mixed concrete mixer is solved, and the noise level is significantly reduced and the working environment is optimized.

CN222712462UActive Publication Date: 2025-04-04CHANGXING CHENGNAN CHENGPIN CONCRETE PROD CO LTD
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Patent Information

Application Number
CN202421222871.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-04-04
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

The noise pollution generated by the ready-mixed concrete mixer during the work process affects the health of operators and the lives of surrounding residents. The existing noise reduction measures have problems such as complex installation, inconvenient maintenance or limited noise reduction effect.

Method used

A device including a support table, concrete mixing equipment, motor sound insulation shell, sound insulation cover and sound insulation panel is designed. The fastening mechanism and assembly mechanism are used to quickly fix the sound insulation cover and the motor sound insulation shell to form a comprehensive sound insulation barrier.

Benefits of technology

The sound insulation cover and motor sound insulation shell can be fastened by a simple rotating threaded column, simplifying maintenance and inspection processes, reducing maintenance costs, significantly reducing noise levels, and providing a quieter and healthier working environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of noise reduction devices for ready-mixed concrete mixers, and specifically to a device for solving noise pollution of ready-mixed concrete mixers, comprising a support platform, a concrete mixing device and a motor sound insulation shell are arranged on the support platform, a sound insulation cover is arranged on the concrete mixing device, assembly grooves are arranged at both ends of the sound insulation cover, a sound insulation board is arranged on the assembly groove, a fastening mechanism is arranged between the sound insulation cover and the support platform, the fastening mechanism comprises an L-shaped groove, a fixing box and an inclined groove, an adjustment groove is arranged at one end of the fixing box, a threaded hole is arranged between the adjustment groove and the other end of the fixing box, a threaded column is arranged on the threaded hole, and the structure can quickly fix the sound insulation cover and the motor sound insulation shell by simply rotating the threaded column, thereby simplifying the daily maintenance and inspection process, reducing the maintenance cost, and achieving a significant reduction in noise pollution.
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Description

Technical Field

[0001] The utility model relates to the technical field of noise reduction devices for ready-mixed concrete mixers, in particular to a device for solving noise pollution of ready-mixed concrete mixers. Background Art

[0002] As we all know, ready-mixed concrete mixers generate significant noise pollution during operation. The noise mainly comes from the operation of the drive motor, the collision between the mixing blades and the material, and the sound generated by the movement of the material. Being in a high-noise environment for a long time not only affects the health of the operators, but also interferes with the lives of the surrounding residents. Although traditional noise reduction measures such as equipment packaging and the use of sound-absorbing materials have certain effects, in actual applications, there are often problems such as complex installation, inconvenient maintenance or limited noise reduction effects. Therefore, it is necessary to propose a solution to this technical problem. Utility Model Content

[0003] 1. Technical issues to be resolved

[0004] In view of the deficiencies in the prior art, the utility model provides a device for solving the noise pollution of a ready-mixed concrete mixer.

[0005] (II) Technical solution

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a device for solving noise pollution of a ready-mixed concrete mixer, comprising a support platform, a concrete mixing device and a motor sound insulation shell are arranged on the support platform, a sound insulation cover is arranged on the concrete mixing device, assembly grooves are arranged at both ends of the sound insulation cover, a sound insulation board is arranged on the assembly groove, an assembly mechanism is arranged between the sound insulation board and the assembly groove, a fastening mechanism is arranged between the sound insulation cover and the support platform, the fastening mechanism comprises an L-shaped groove, a fixing box and an inclined groove, the inclined groove is arranged on one side of the sound insulation cover, the L-shaped groove is arranged on one side of the motor sound insulation shell, the fixing box is installed on the support platform, an adjustment groove is arranged at one end of the fixing box, a threaded hole is arranged between the adjustment groove and the other end of the fixing box, a threaded column is arranged on the threaded hole, a bearing seat is arranged at one end of the threaded column, an inclined plate is arranged between the bearing seat and the adjustment groove, a block is arranged on one side of the inclined plate, the block abuts on the L-shaped groove, and one end of the inclined plate abuts on the inclined groove.

[0007] Furthermore, the utility model is improved in that the assembly mechanism includes an assembly hole and an assembly column, the assembly hole is opened at the top end of the sound insulation board, the assembly column is installed at the bottom end of the assembly groove, and the assembly column is against the assembly hole.

[0008] Furthermore, the utility model is improved in that the assembly mechanism is provided in plurality and arranged in an array.

[0009] Furthermore, the utility model is improved in that the fastening mechanisms are provided with two and are symmetrically arranged.

[0010] Furthermore, the utility model is improved in that the L-shaped groove is matched with the clamping block.

[0011] Furthermore, the utility model is improved in that vibration-damping pads are provided around the bottom end of the motor sound insulation shell and around the bottom end of the sound insulation cover.

[0012] Furthermore, the utility model is improved in that sealing strips are provided around the sound insulation board.

[0013] Furthermore, the utility model is improved in that a heat dissipation hole is provided between the motor sound insulation shell and the bottom end of the support platform.

[0014] (III) Beneficial effects

[0015] Compared with the prior art, the utility model provides a device for solving the noise pollution of the ready-mixed concrete mixer, which has the following beneficial effects:

[0016] The device for solving noise pollution of ready-mixed concrete mixers can quickly fix the sound insulation cover and the motor sound insulation shell by simply rotating the threaded column, which simplifies the daily maintenance and inspection process and reduces maintenance costs. The motor sound insulation shell tightly wraps the drive motor, blocking the main way for the motor noise to be directly transmitted to the outside world. Since the motor is usually one of the largest noise sources in the mixing equipment, this direct sound insulation measure greatly reduces the overall noise level. The combined use of the sound insulation cover and the sound insulation board extends to the entire body of the mixing equipment and both ends of the mixing equipment to form an all-round sound insulation barrier, which helps to absorb and isolate the secondary noise generated by material collision, mixing arm rotation, etc. during the mixing process, achieve more comprehensive noise control, and greatly reduce noise pollution, providing operators with a quieter and healthier working environment, reducing the risk of occupational diseases caused by long-term exposure to high-noise environments, and improving job satisfaction and retention rates. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the structure of the utility model Figure 1 ;

[0018] Figure 2 This is a schematic diagram of the structure of the utility model Figure 2 ;

[0019] Figure 3 This is a half-section view of the structure of the utility model;

[0020] Figure 4 The utility model structure Figure 2 Enlarged front view of the soundproof shell of the middle motor.

[0021] In the figure: 1. Support platform; 2. Concrete mixing equipment; 3. Motor sound insulation shell; 4. Sound insulation cover; 5. Sound insulation board; 6. L-shaped groove; 7. Fixing box; 8. Inclined groove; 9. Threaded column; 10. Bearing seat; 11. Inclined plate; 12. Block; 13. Assembly column; 14. Heat dissipation hole. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-4The utility model is a device for solving noise pollution of a ready-mixed concrete mixer, comprising a support platform 1, on which a concrete mixing device 2 and a motor sound insulation shell 3 are arranged, on which a sound insulation cover 4 is arranged, at both ends of the sound insulation cover 4, assembly grooves are provided, on which a sound insulation board 5 is provided, an assembly mechanism is provided between the sound insulation board 5 and the assembly groove, and between the sound insulation cover 4 and the support platform 1, a fastening mechanism is provided, and the fastening mechanism comprises an L-shaped groove 6, a fixing box 7 and an inclined groove 8, the inclined groove 8 is provided on one side of the sound insulation cover 4, and the L-shaped groove 6 is provided on the motor sound insulation cover 4. On one side of the shell 3, the fixed box 7 is installed on the support platform 1, an adjustment groove is opened at one end of the fixed box 7, a threaded hole is opened between the adjustment groove and the other end of the fixed box 7, a threaded column 9 is provided on the threaded hole, a bearing seat 10 is provided at one end of the threaded column 9, an inclined plate 11 is provided between the bearing seat 10 and the adjustment groove, a block 12 is provided on one side of the inclined plate 11, the block 12 is against the L-shaped groove 6, and one end of the inclined plate 11 is against the inclined groove 8. In this embodiment, the motor sound insulation shell 3 is placed on the driving motor of the concrete mixing equipment 2. At this time, the motor sound insulation shell 3 is against On the support platform 1, the block 12 passes through the bottom end of the L-shaped groove 6 and abuts against the L-shaped groove 6, then the sound insulation board 5 is placed on both ends of the concrete mixing equipment 2, and the sound insulation cover 4 is placed on the concrete mixing equipment 2. At this time, the sound insulation board 5 can be assembled on the sound insulation cover 4 through the assembly mechanism, and the sound insulation cover 4 abuts against the top of the support platform 1. At this time, the inclined groove 8 is just aligned with the inclined plate 11, and the threaded column 9 of the threaded hole on the rotating fixing box 7 is rotated and moved in the threaded hole. The bearing seat 10 and the inclined plate 11 are located in the adjustment groove, so that the inclined plate 11 can move with the threaded column 9 in the adjustment groove, but does not rotate with the threaded column 9. The inclined block contacts and abuts against the inclined groove 8, thereby fixing the sound insulation cover 4. At this time, the block 12 abuts against one end of the L-shaped groove 6 to fix the motor sound insulation shell 3. The motor sound insulation shell 3 and the sound insulation cover 4 can be quickly fixed by rotating only one threaded column 9. The motor sound insulation shell 3 can effectively insulate and reduce the noise of the driving motor of the concrete mixing equipment 2. The sound insulation cover 4 can insulate and reduce the noise of the concrete mixing equipment 2. The two sound insulation boards 5 can insulate and reduce the noise of both ends of the concrete mixing equipment 2, thereby greatly reducing the noise reduction process of the concrete mixing equipment 2 and optimizing the working environment.

[0024] In the present solution, the assembly mechanism includes an assembly hole and an assembly column 13. The assembly hole is opened at the top end of the sound insulation board 5. The assembly column 13 is installed at the bottom end of the assembly groove. The assembly column 13 is pressed against the assembly hole. The sound insulation board 5 is placed on the support platform 1. Then, when assembling the sound insulation cover 4, the assembly hole at the top end of the sound insulation board 5 is aligned with the assembly column 13 of the sound insulation cover 4. Then, the sound insulation cover 4 is pressed against the support platform 1. At this time, the assembly column 13 is pressed against the assembly hole, so that the sound insulation board 5 is assembled and fixed.

[0025] In this solution, the assembly mechanisms are provided in multiple numbers and arranged in an array. Through the multiple and array-arranged assembly mechanisms, the sound insulation board 5 can be assembled in the assembly groove more stably.

[0026] In this solution, two fastening mechanisms are provided and are symmetrically arranged. By providing two symmetrically arranged fastening mechanisms, the motor sound insulation shell 3 and the sound insulation cover 4 can be assembled on the support platform 1 more stably and reliably.

[0027] In this solution, the L-shaped groove 6 is matched with the block 12 . By matching the L-shaped groove 6 with the block 12 , the block 12 can be stably located in the L-shaped groove 6 , thereby allowing the motor sound insulation shell 3 to be stably located on the support platform 1 .

[0028] In the present embodiment, vibration-damping pads are provided around the bottom end of the motor sound insulation shell 3 and the bottom end of the sound insulation cover 4. By arranging the vibration-damping pads around the bottom end of the motor sound insulation shell 3 and the bottom end of the sound insulation cover 4, it is possible to effectively prevent the vibration generated during the operation of the concrete mixing equipment 2 from causing the sound insulation cover 4 and the motor sound insulation shell 3 to shake.

[0029] In this solution, sealing strips are provided around the sound insulation board 5. The sealing strips provided around the sound insulation board 5 can improve the sealing between the sound insulation board 5 and the assembly groove, thereby further improving the sound insulation effect.

[0030] In this solution, a heat dissipation hole 14 is provided between the motor sound insulation shell 3 and the bottom end of the support platform 1 , and the heat dissipation hole 14 can facilitate heat dissipation of the driving components of the concrete mixing equipment 2 .

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for solving noise pollution of a ready-mixed concrete mixer, comprising a support platform (1), characterized in that: The support platform (1) is provided with a concrete mixing device (2) and a motor sound insulation shell (3), the concrete mixing device (2) is provided with a sound insulation cover (4), both ends of the sound insulation cover (4) are provided with assembly grooves, a sound insulation board (5) is provided on the assembly groove, an assembly mechanism is provided between the sound insulation board (5) and the assembly groove, a fastening mechanism is provided between the sound insulation cover (4) and the support platform (1), the fastening mechanism comprises an L-shaped groove (6), a fixing box (7) and an inclined groove (8), the inclined groove (8) is provided on one side of the sound insulation cover (4), the L-shaped groove (6) is provided on the motor A soundproof shell (3) is provided on one side of the machine, the fixing box (7) is installed on the supporting platform (1), an adjustment groove is provided at one end of the fixing box (7), a threaded hole is provided between the adjustment groove and the other end of the fixing box (7), a threaded column (9) is provided on the threaded hole, a bearing seat (10) is provided at one end of the threaded column (9), an inclined plate (11) is provided between the bearing seat (10) and the adjustment groove, a clamping block (12) is provided on one side of the inclined plate (11), the clamping block (12) is abutted against the L-shaped groove (6), and one end of the inclined plate (11) is abutted against the inclined groove (8).

2. The device for solving noise pollution of ready-mixed concrete mixer according to claim 1 is characterized in that: The assembly mechanism comprises an assembly hole and an assembly column (13), wherein the assembly hole is opened at the top end of the sound insulation board (5), the assembly column (13) is installed at the bottom end of the assembly groove, and the assembly column (13) abuts against the assembly hole.

3. The device for solving noise pollution of ready-mixed concrete mixer according to claim 2 is characterized in that: The assembly mechanisms are provided in plurality and arranged in an array.

4. The device for solving noise pollution of ready-mixed concrete mixer according to claim 3 is characterized in that: The fastening mechanisms are provided with two and are symmetrically arranged.

5. The device for solving noise pollution of ready-mixed concrete mixer according to claim 4 is characterized in that: The L-shaped groove (6) is adapted to the clamping block (12).

6. The device for solving noise pollution of ready-mixed concrete mixer according to claim 5, characterized in that: Vibration-damping pads are provided around the bottom end of the motor sound insulation shell (3) and around the bottom end of the sound insulation cover (4).

7. The device for solving noise pollution of ready-mixed concrete mixer according to claim 6 is characterized in that: The sound insulation board (5) is provided with sealing strips around its periphery.

8. The device for solving noise pollution of ready-mixed concrete mixer according to claim 7, characterized in that: A heat dissipation hole (14) is provided between the motor sound insulation shell (3) and the bottom end of the support platform (1).