High density sponge molding machine
By integrating an automatic cutting mechanism in a high-density sponge molding machine, the problem of large-area sponge cannot be handled in the prior art is solved, and the automatic cutting and molding of sponges is realized, which improves production efficiency and product quality.
Patent Information
- Application Number
- CN202420907518.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-04-29
AI Technical Summary
The existing high-density sponge molding machine cannot handle sponges with excessive area and requires manual cutting, which increases labor costs. At the same time, the upper and lower molding rollers are driven by two motors, which increases cost and space.
A high-density sponge molding machine is designed, integrating a cutting mechanism, and the motor drives the rotation of the lower press, upper press roller and cutting disk to realize automatic cutting and molding of large-area sponges.
Automatic cutting of sponges with excessively large areas is achieved, avoiding manual cutting steps, improving production efficiency, reducing labor costs, ensuring the size and shape accuracy of the sponge, and improving product quality and consistency.
Smart Images
Figure CN222712915U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sponge processing, in particular to a high-density sponge molding machine. Background Art
[0002] High-density sponge molding machine is a kind of equipment used to manufacture high-density sponge. It compresses and heats the sponge material to form a high-density structure. High-density sponge molding machine is widely used in furniture and other industries to manufacture various sponge products, such as cushions, mattresses, etc.
[0003] In the prior art, high-density sponges are usually processed by molding machines. However, existing molding machines have some problems during the processing. Existing molding machines can usually only mold a whole piece of sponge, and cannot mold sponges with an area that is too large. They need to be cut manually and then put into the equipment, which increases labor costs. In addition, the upper molding roller and the lower molding roller of the existing molding machine are usually driven by two motors respectively, which increases costs and space.
[0004] Therefore, it is necessary to provide a high-density sponge molding machine to solve the above-mentioned technical problems. Utility Model Content
[0005] The utility model provides a high-density sponge molding machine, which solves the problem that the sponge to be compressed has too large an area and cannot enter the equipment for molding.
[0006] In order to solve the above technical problems, the high-density sponge molding machine provided by the utility model includes: a device body, a cutting mechanism is arranged on the front of the device body, a motor is arranged on the cutting mechanism, a lower pressing shaft is fixedly connected to the motor, a first cutting pulley is fixedly connected to the lower pressing shaft, a cutting belt is transmission-connected to the first cutting pulley, a second cutting pulley is transmission-connected to the cutting belt, two cutting shafts are rotationally connected to the device body, the cutting shaft is fixedly connected to the second cutting pulley, a cutting disk is fixedly connected to the cutting shaft, two waste troughs are fixedly connected to the device body, a first gear is fixedly connected to the surface of the lower pressing shaft, a second gear is meshed on the first gear, a first transmission pulley is fixedly connected to the second gear, a transmission belt is transmission-connected to the first transmission pulley, a second transmission pulley is transmission-connected to the transmission belt, an upper pressing shaft is fixedly connected to the second transmission pulley, a lower pressing roller is fixedly connected to the surface of the lower pressing shaft, an upper pressing roller is fixedly connected to the surface of the upper pressing shaft, and a heating layer is fixedly connected to the interior of the upper pressing roller.
[0007] Preferably, a cylinder is fixedly connected to the top of the device body, a slide is slidably connected to the inside of the cylinder, a telescopic column is fixedly connected to the bottom of the slide, a lifting plate is fixedly connected to the bottom of the telescopic column, a slide rail is fixedly connected to the lifting plate, and a slide groove is provided on the front of the device body.
[0008] Preferably, a tightening groove is provided on the front side of the device body, a tightening block is slidably connected inside the tightening groove, a tightening rod is rotatably connected to the tightening block, the tightening rod is rotatably connected to the second transmission pulley, and a tightening wheel is fixedly connected to the tightening block.
[0009] Preferably, a waste box is provided at the bottom of the device body, a handle is fixedly connected to the front of the waste box, and a roller is fixedly connected to the bottom of the waste box.
[0010] Preferably, a fixed plate is fixedly connected to the left side of the device body, a spring is fixedly connected to the bottom of the fixed plate, a sliding plate is fixedly connected to the other end of the spring, and a clamping wheel is fixedly connected to the bottom of the sliding plate.
[0011] Preferably, an air pump is installed inside the device body, a display screen is installed on the front of the device body, an operating button is arranged on the front of the device body, and a supporting foot is fixedly connected to the bottom of the device body.
[0012] Compared with the related art, the high-density sponge molding machine provided by the utility model has the following beneficial effects:
[0013] The utility model provides a high-density sponge molding machine. By arranging a cutting disk that can cut sponges to be compressed that are too large in area, the sponges that are too large in area can be automatically and accurately cut when the sponges are fed, thereby avoiding additional processing steps, thereby improving production efficiency, avoiding the error rate of manual cutting, reducing labor costs, and ensuring the size and shape accuracy of the sponge, thereby improving the quality and consistency of the product. The motor drives the upper pressure roller, the lower pressure roller and the cutting disk to rotate at the same time, and the cutting disk will only start when the molding shaft rotates, ensuring that the three are started and stopped at the same time, so that the device can work in a coordinated manner, the cutting disk will not idle or not rotate, and the quality and aesthetics of the high-density sponge can be improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 A schematic structural diagram of a preferred embodiment of a high-density sponge molding machine provided by the utility model;
[0015] Figure 2 for Figure 1 The schematic diagram of the structure in front view and section shown;
[0016] Figure 3 for Figure 1 The structural schematic diagram of the cutting mechanism shown;
[0017] Figure 4 for Figure 1 An enlarged schematic diagram of part A is shown;
[0018] Figure 5 for Figure 2 An enlarged schematic diagram of part B is shown.
[0019] Numbers in the figure: 1, device body, 2, cutting mechanism, 3, motor, 4, lower pressure shaft, 5, first cutting pulley, 6, cutting belt, 7, second cutting pulley, 8, cutting shaft, 9, cutting disk, 10, waste trough, 11, first gear, 12, second gear, 13, first transmission pulley, 14, transmission belt, 15, second transmission pulley, 16, upper pressure shaft, 17, lower pressure roller, 18, upper pressure roller, 19, Heating layer, 20, cylinder, 21, slide plate, 22, telescopic column, 23, lifting plate, 24, slide rail, 25, slide groove, 26, tightening groove, 27, tightening rod, 28, tightening block, 29, tightening wheel, 30, waste box, 31, handle, 32, roller, 33, fixed plate, 34, spring, 35, sliding plate, 36, clamping wheel, 37, air pump, 38, display screen, 39, operation button, 40, supporting foot. DETAILED DESCRIPTION
[0020] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.
[0021] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 ,in, Figure 1 A schematic structural diagram of a preferred embodiment of a high-density sponge molding machine provided by the utility model; Figure 2 for Figure 1 The schematic diagram of the structure in front view and section shown; Figure 3 for Figure 1 The structural schematic diagram of the cutting mechanism shown; Figure 4 for Figure 1 An enlarged schematic diagram of part A is shown; Figure 5 for Figure 2The enlarged schematic diagram of part B is shown. The high-density sponge molding machine includes: a device body 1, a cutting mechanism 2 is arranged on the front of the device body 1, a motor 3 is arranged on the cutting mechanism 2, a lower pressing shaft 4 is fixedly connected to the motor 3, a first cutting pulley 5 is fixedly connected to the lower pressing shaft 4, a cutting belt 6 is drivingly connected to the first cutting pulley 5, a second cutting pulley 7 is drivingly connected to the cutting belt 6, two cutting shafts 8 are rotatably connected to the device body 1, the cutting shaft 8 is fixedly connected to the second cutting pulley 7, a cutting disk 9 is fixedly connected to the cutting shaft 8, two waste troughs 10 are fixedly connected to the device body 1, a first gear 11 is fixedly connected to the surface of the lower pressing shaft 4, and the first gear 11 is fixedly connected to the surface of the lower pressing shaft 4. A second gear 12 is meshed on 11, a first transmission pulley 13 is fixedly connected to the second gear 12, a transmission belt 14 is transmission-connected to the first transmission pulley 13, a second transmission pulley 15 is transmission-connected to the transmission belt 14, an upper pressing shaft 16 is fixedly connected to the second transmission pulley 15, a lower pressing roller 17 is fixedly connected to the surface of the lower pressing shaft 4, an upper pressing roller 18 is fixedly connected to the surface of the upper pressing shaft 16, a heating layer 19 is fixedly connected inside the upper pressing roller 18, and by arranging a cutting mechanism 2 on the machine body, excess sponge can be cut without manual cutting, thereby reducing labor costs. The utility model has a simple structure, is easy to use, and has broad application prospects.
[0022] A cylinder 20 is fixedly connected to the top of the device body 1, a slide plate 21 is slidably connected to the cylinder 20, a telescopic column 22 is fixedly connected to the bottom of the slide plate 21, a lifting plate 23 is fixedly connected to the bottom of the telescopic column 22, a slide rail 24 is fixedly connected to the lifting plate 23, a slide groove 25 is provided on the front of the device body 1, and when the cylinder 20 is started, the lifting plate 23 descends, driving the upper pressing roller 18 to move downward to adjust the thickness of the high-density sponge.
[0023] A tightening groove 26 is provided on the front side of the device body 1, and a tightening block 28 is slidably connected inside the tightening groove 26. A tightening rod 27 is rotatably connected to the tightening block 28. The tightening rod 27 is rotatably connected to the second transmission pulley 15, and a tightening wheel 29 is fixedly connected to the tightening block 28. When the upper pressure roller 18 moves downward, the tightening rod 27 moves downward, and the tightening block 28 moves to the right in the tightening groove 26, so that the transmission belt 14 can be tightened to ensure that the transmission belt 14 is in a straight state.
[0024] A waste box 30 is arranged at the bottom of the device body 1, a handle 31 is fixedly connected to the front of the waste box 30, and a roller 32 is fixedly connected to the bottom of the waste box 30. The waste box 30 can collect waste sponges.
[0025] A fixing plate 33 is fixedly connected to the left side of the device body 1, a spring 34 is fixedly connected to the bottom of the fixing plate 33, a sliding plate 35 is fixedly connected to the other end of the spring 34, and a clamping wheel 36 is fixedly connected to the bottom of the sliding plate 35. The clamping wheel 36 can clamp the sponge when the sponge is loaded to ensure that it does not move around.
[0026] An air pump 37 is installed inside the device body 1, a display screen 38 is installed on the front of the device body 1, an operating button 39 is arranged on the front of the device body 1, and a supporting foot 40 is fixedly connected to the bottom of the device body 1, and the supporting foot 40 supports the entire device.
[0027] The working principle of the high-density sponge molding machine provided by the utility model is as follows: start the motor 3, the lower pressure shaft 4 starts to rotate, driving the lower pressure roller 17 to rotate, the lower pressure shaft 4 drives the first gear 11 to rotate, and changes the rotation direction through the second gear 12, and drives the upper pressure roller 18 to rotate through the transmission belt 14. The upper pressure roller 18 rotates in opposite directions to the lower pressure roller 17, compressing the sponge while driving the sponge to move to the right. A first cutting pulley 5 is also provided on the lower pressure shaft 4, which drives the second cutting pulley 7 to rotate through the cutting belt 6, and then drives the cutting disk 9 to rotate. Through cooperation with the molding roller, the sponge is automatically and accurately cut. The upper pressure roller 18, the lower pressure roller 17 and the cutting disk 9 are driven by the same motor 3.
[0028] Compared with the related art, the high-density sponge molding machine provided by the utility model has the following beneficial effects:
[0029] By providing a cutting disc 9 that can cut the sponge to be compressed with an area that is too large, the sponge with an area that is too large can be automatically and accurately cut when the sponge is fed, avoiding additional processing steps, thereby improving production efficiency, avoiding the error rate of manual cutting, reducing labor costs, and ensuring the size and shape accuracy of the sponge, improving the quality and consistency of the product. The motor 3 simultaneously drives the upper pressure roller 18, the lower pressure roller 17 and the cutting disc 9 to rotate. The cutting disc 9 will only start when the molding shaft rotates, ensuring that the three start and stop at the same time, so that the device can work in a coordinated manner, the cutting disc 9 will not idle or stop rotating, and the quality and aesthetics of the high-density sponge can be improved.
[0030] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. High-density sponge molding machine, characterized in that, include: The main body of the device is provided with a cutting mechanism on the front side of the main body of the device, and a motor is provided on the cutting mechanism, the motor is fixedly connected with a lower pressure shaft, the lower pressure shaft is fixedly connected with a first cutting pulley, the first cutting pulley is transmission-connected with a cutting belt, and the cutting belt is transmission-connected with a second cutting pulley, the device main body is rotatably connected with two cutting shafts, the cutting shaft is fixedly connected to the second cutting pulley, and the cutting shaft is fixedly connected with a cutting disk, and the device main body is fixedly connected with two waste troughs, the surface of the lower pressure shaft is fixedly connected with a first gear, the first gear is meshed with a second gear, the second gear is fixedly connected with a first transmission pulley, the first transmission pulley is transmission-connected with a transmission belt, the transmission belt is transmission-connected with a second transmission pulley, the second transmission pulley is fixedly connected with an upper pressure shaft, the surface of the lower pressure shaft is fixedly connected with a lower pressure roller, the surface of the upper pressure shaft is fixedly connected with an upper pressure roller, and the upper pressure roller is fixedly connected with a heating layer inside.
2. The high-density sponge molding machine according to claim 1, characterized in that: A cylinder is fixedly connected to the top of the device body, a slide is slidably connected to the cylinder, a telescopic column is fixedly connected to the bottom of the slide, a lifting plate is fixedly connected to the bottom of the telescopic column, a slide rail is fixedly connected to the lifting plate, and a slide groove is opened on the front of the device body.
3. The high-density sponge molding machine according to claim 1, characterized in that: A tightening groove is provided on the front side of the device body, a tightening block is slidably connected inside the tightening groove, a tightening rod is rotatably connected to the tightening block, the tightening rod is rotatably connected to the second transmission pulley, and a tightening wheel is fixedly connected to the tightening block.
4. The high-density sponge molding machine according to claim 1, characterized in that: A waste box is arranged at the bottom of the device body, a handle is fixedly connected to the front of the waste box, and a roller is fixedly connected to the bottom of the waste box.
5. The high-density sponge molding machine according to claim 1, characterized in that: A fixing plate is fixedly connected to the left side of the device body, a spring is fixedly connected to the bottom of the fixing plate, a sliding plate is fixedly connected to the other end of the spring, and a clamping wheel is fixedly connected to the bottom of the sliding plate.
6. The high-density sponge molding machine according to claim 1, characterized in that: An air pump is installed inside the device body, a display screen is installed on the front of the device body, an operating button is arranged on the front of the device body, and a supporting foot is fixedly connected to the bottom of the device body.