A fully automatic and efficient coke pelletizing machine with a dustproof structure
By designing a fully automatic and efficient ball making machine with dustproof structure, the sealed ball making box and dust removal components are used to solve the problems of dust pollution and carbon slag cleaning, and a safer and more efficient production process is achieved.
Patent Information
- Application Number
- CN202420415096.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-05
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-03-05
AI Technical Summary
The existing coke ball making machine will produce dust when used, pollute the working environment and endanger the health of the operator. At the same time, the carbon slag on the surface after ball making is difficult to clean and collect.
A fully automatic and efficient coke ball making machine with dust-proof structure is designed, using a sealed ball making box and dust removal assembly, and the feed pipe is controlled by solenoid valve, the electro-hydraulic cylinder and linear guide rail drive the upper pressure plate to form a sealed environment and absorb dust. At the same time, slag discharge ports, screening and cutting components, slag guide plates and slag collection boxes are installed. The carbon slag is cleaned and collected through the cooperation of screening and slag guide plates.
It effectively prevents dust pollution, protects the working environment and operators' health, and improves production efficiency and equipment maintenance convenience through centralized treatment of charcoal slag.
Smart Images

Figure CN222712926U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field related to coke ball making, in particular to a fully automatic and efficient coke ball making machine with a dustproof structure. Background Art
[0002] Coke is a kind of solid fuel. Coke is also called "coke block" or "coke slag". When coal is heated to above 850℃ in the boiler furnace, as the temperature rises, the organic matter in the coal decomposes, and the volatile products escape, and the remaining non-volatile products are coke. Coke is available in block and powder form. In order to facilitate the storage and use of powdered coke, the powdered coke needs to be processed into balls, so a ball making machine is needed.
[0003] When the existing ball-making machine is in use, the coke is pressed into shape in a mold through a pressing device, and then cooled and solidified to finally form a sphere. When the powdered coke is fed, dust is generated, which not only pollutes the working environment but also causes irreversible damage to the operator's body. Secondly, after the powdered coke is made into balls, carbon slag is attached to the surface, which is inconvenient to clean and collect when feeding. In view of the above problems, the existing equipment needs to be improved. Utility Model Content
[0004] The purpose of the utility model is to provide a fully automatic and efficient coke ball-making machine with a dust-proof structure to solve the problem that the existing ball-making machine proposed in the above background technology, when in use, presses the coke into shape in a mold through a pressing device, and then cools and solidifies to finally form a sphere, and when the powdered coke is fed, dust is generated, which not only pollutes the working environment but also causes irreversible damage to the operator's body. Secondly, after the powdered coke is made into balls, carbon slag adheres to the surface, and it is inconvenient to clean and collect the carbon slag when feeding.
[0005] To achieve the above purpose, the utility model provides the following technical solutions: a fully automatic and efficient coke ball making machine with a dustproof structure, comprising a ball making box,
[0006] A plurality of feed pipes are equidistantly arranged at the upper end of the ball making box, and each feed pipe is provided with a solenoid valve, and at the same time, the lower end of each feed pipe passes through the top of the ball making box and extends to the inside of the ball making box and is threadedly connected with a threaded seat corresponding to the upper end of the upper pressure plate, and extension plates are symmetrically arranged on both sides of the upper pressure plate, and the upper end of the extension plate is connected to the output end of the electric hydraulic cylinder, and the electric hydraulic cylinder is connected to the top end of the ball making box through an electric linear guide rail, a lower base plate is arranged below the upper pressure plate, and a plurality of ball making grooves are equidistantly opened at the upper end of the lower base plate, and a limiting assembly is arranged inside the ball making groove, a screening and unloading assembly is arranged below the lower base plate, and a slag guide plate is obliquely arranged below the screening and unloading assembly, and a collecting box is arranged on the front side below the slag guide plate, and a dust removal assembly is arranged on one side of the ball making box.
[0007] Preferably, a control panel is provided in the middle of the upper end of the front side of the ball making box, and the control panel is electrically connected to the solenoid valve, the electric hydraulic cylinder, the electric linear guide rail and the electric telescopic rod.
[0008] Preferably, a slag discharge port is opened on one side of the ball making box, and the inner bottom side of the slag discharge port and the upper end of one side of the slag guide plate are in the same horizontal plane, and a dust cover is arranged on the outer side of the slag discharge port, and a slag collecting box is slidably connected to the inside of the dust cover.
[0009] Preferably, a movable slide plate is provided at the lower end of the extension plate, and the movable slide plate is slidably connected to a movable slide groove correspondingly provided on the side of the upper end of the lower base plate.
[0010] Preferably, the position of the ball making groove is arranged to correspond to the position of the groove opened at the lower end of the upper pressure plate, and a volleyball hole is opened at the lower end of one side of the ball making groove, and the volleyball hole is located above the screening and unloading assembly.
[0011] Preferably, the limiting assembly includes a partition baffle and an electric telescopic rod, two of the partition baffles are symmetrically arranged, and one side of the two partition baffles is connected to the inner side of the ball making groove through the electric telescopic rod.
[0012] Preferably, the screening and unloading assembly includes a material receiving frame, the rear side of which is rotatably connected to the inner wall of the ball making box via a rotating rod, and a screening mesh plate is installed at the middle lower end of the material receiving frame, and a vibrator is arranged in the middle of the lower end of the screening mesh plate, and an electric adjusting rod is symmetrically arranged at the lower end of the other side of the material receiving frame, and the electric adjusting rod is connected to the bottom end of the ball making box via a universal seat, and the output end of the electric adjusting rod is connected to the lower end of the other side of the material receiving frame via a universal connecting piece.
[0013] Preferably, the dust removal assembly includes a suction pipe, on which a suction pump is installed, and the lower end of the suction pipe passes through the top of the dustproof box and is threadedly connected to the upper end of the dust bag, and a dustproof box door is installed on the front of the dustproof box through a hinge.
[0014] Compared with the prior art, the utility model has the following beneficial effects: the fully automatic and efficient coke ball making machine with dustproof structure is
[0015] (1) In order to solve the problem that the existing ball making machine, when in use, uses a pressing device to press the coke into a shape in a mold, and then cools and solidifies it to finally form a ball, and when the powdered coke is fed, dust is generated, which pollutes the working environment and causes irreversible damage to the operator's body, the present application is provided with a ball making box and a dust removal component. The ball making box allows the production process to be in a sealed space, reducing the space where dust is diffused, and then the dust inside the ball making box is sucked and processed by the dust removal component and collected in a dust collecting bag, which is convenient for later dust processing. This method avoids polluting the working environment and minimizes the impact on the operator's body.
[0016] (2) In order to solve the problem that when the existing ball-making machine is used, after the powdered coke is made into balls, carbon slag adheres to the surface of the balls, and it is inconvenient to clean and collect the carbon slag when unloading, the present application is provided with a slag discharge port, a screening unloading assembly, a slag guide plate, a dust cover and a slag collection box. The coke made into balls is vibrated and screened by the screening unloading assembly to remove the carbon slag adhered to the surface of the coke, and the carbon slag is collected in the slag collection box through the slag guide plate and the slag discharge port, thereby facilitating the centralized treatment of the carbon slag. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the front view structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the front cross-sectional structure of the utility model;
[0019] Figure 3 For this utility model Figure 2 The enlarged structural diagram at A in the middle;
[0020] Figure 4 This is a schematic diagram of the top view of the lower base plate of the utility model;
[0021] Figure 5 It is a schematic diagram of the side cross-sectional structure of the screening and feeding assembly of the utility model.
[0022] In the figure: 1. ball making box; 101. control panel; 102. slag discharge port; 2. feeding pipe; 3. solenoid valve; 4. upper pressure plate; 5. extension plate; 501. movable slide plate; 6. electric hydraulic cylinder; 7. electric linear guide; 8. lower bottom plate; 801. movable slide; 802. ball making groove; 803. volleyball hole; 9. partition baffle; 10. electric telescopic rod; 11. screening and unloading assembly; 1101. material receiving frame; 1102. rotating rod; 1103. screening mesh plate; 1104. vibrator; 1105. electric adjustment rod; 1106. universal seat; 1107. universal connector; 12. slag guide plate; 13. collecting box; 14. dust cover; 15. slag collecting box; 16. suction pipe; 17. suction pump; 18. dust box; 19. dust bag; 20. dust box door. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-5 The utility model provides a technical solution: a fully automatic and efficient coke ball making machine with a dustproof structure, according to Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, a plurality of feed pipes 2 are equidistantly arranged at the upper end of the ball making box 1, and each feed pipe 2 is provided with a solenoid valve 3, and at the same time, the lower end of each feed pipe 2 passes through the top of the ball making box 1 and extends to the inside of the ball making box 1 to be threadedly connected with a threaded seat corresponding to the upper end of the upper pressure plate 4, and extension plates 5 are symmetrically arranged on both sides of the upper pressure plate 4, and the upper end of the extension plate 5 is connected to the output end of the electric hydraulic cylinder 6, which is convenient for adjusting the height position of the upper pressure plate 4, and at the same time, the electric hydraulic cylinder 6 is connected to the top end of the ball making box 1 through an electric linear guide rail 7, which is convenient for driving the upper pressure plate 4 to move longitudinally and horizontally, so that the coke is rubbed into a ball under the movement of the upper pressure plate 4, and a movable slide plate 501 is provided at the lower end of the extension plate 5, and the movable slide plate 501 is slidably connected with a movable slide groove 801 corresponding to the upper side of the lower base plate 8 In order to improve the stability of the longitudinal horizontal movement of the upper pressure plate 4, a lower base plate 8 is arranged below the upper pressure plate 4, and a plurality of ball-making grooves 802 are equidistantly provided at the upper end of the lower base plate 8, and the positions of the ball-making grooves 802 correspond to the positions of the grooves provided at the lower end of the upper pressure plate 4, and a volleyball hole 803 is provided at the lower end of one side of the ball-making groove 802, and the volleyball hole 803 is located above the screening and unloading component 11, and a limiting component is arranged inside the ball-making groove 802, and the limiting component includes a partition baffle 9 and an electric telescopic rod 10, and two partition baffles 9 are symmetrically arranged, and one side of the two partition baffles 9 is connected to the inner side of the ball-making groove 802 by the electric telescopic rod 10, so as to limit the area where the coke is stored inside the ball-making groove 802, and also facilitate the transportation and unloading of the spherical coke.
[0025] To further explain, a control panel 101 is provided in the middle of the upper front end of the ball making box 1 , and the control panel 101 is electrically connected to the solenoid valve 3 , the electric hydraulic cylinder 6 , the electric linear guide 7 and the electric telescopic rod 10 .
[0026] To further explain, a slag discharge port 102 is opened on one side of the ball making box 1, and the inner bottom side of the slag discharge port 102 is in the same horizontal plane with the upper end of the slag guide plate 12. At the same time, a dust cover 14 is provided on the outer side of the slag discharge port 102, and a slag collecting box 15 is slidably connected to the inside of the dust cover 14 to facilitate the collection of carbon slag and centralized treatment.
[0027] according to Figure 1 , Figure 2 and Figure 5As shown, a screening discharge component 11 is arranged below the lower bottom plate 8, and a slag guide plate 12 is arranged obliquely below the screening discharge component 11, which is convenient for guiding the discharge of carbon slag. At the same time, a collecting box 13 is arranged on the front side below the slag guide plate 12, which is convenient for collecting the spherical coke. A dust removal component is arranged on one side of the ball making box 1, and the dust removal component includes a suction pipe 16, on which a suction pump 17 is installed, and the lower end of the suction pipe 16 passes through the top of the dustproof box 18 and is threadedly connected to the upper end of the dust bag 19. At the same time, a dustproof box door 20 is installed on the front of the dustproof box 18 through a hinge, which is convenient for extracting and collecting dust inside the ball making box 1.
[0028] Specifically, the screening and unloading component 11 includes a receiving frame 1101, the rear side of the receiving frame 1101 is rotatably connected to the inner wall of the ball making box 1 through a rotating rod 1102, and a screening mesh plate 1103 is installed at the middle lower end of the receiving frame 1101, and a vibrator 1104 is arranged in the middle of the lower end of the screening mesh plate 1103, and an electric adjusting rod 1105 is symmetrically arranged at the lower end of the other side of the receiving frame 1101, and the electric adjusting rod 1105 is connected to the inner bottom end of the ball making box 1 through a universal seat 1106, and the output end of the electric adjusting rod 1105 is connected to the lower end of the other side of the receiving frame 1101 through a universal connector 1107, so as to facilitate the adjustment of the inclination angle of the receiving frame 1101 and facilitate the unloading of spherical coke.
[0029] During use, the electric hydraulic cylinder 6 is started through the control panel 101 to push the extension plate 5 and the upper pressure plate 4 downward, so that the upper pressure plate 4 fits the lower bottom plate 8, and then the solenoid valve 3 and the suction pump 17 are opened to transport the heated coke powder to between the upper pressure plate 4 and the lower bottom plate 8 through the feed pipe 2, and the powdered coke is condensed into blocks between the groove and the ball-making groove 802, and then the electric linear guide 7 is started to drive the electric hydraulic cylinder 6, the extension plate 5 and the upper pressure plate 4 to repeatedly move longitudinally and horizontally at the upper end of the lower bottom plate 8, and the condensed coke blocks are rubbed into balls. The dust generated in the production process is transported to the dust collecting bag 19 through the suction pipe 16 for collection under the action of the suction pump 17, and then the electric linear guide 7 is started. The electric telescopic rod 10 is moved, so that the electric telescopic rod 10 set on one side pushes the partition baffle 9 to move the spherical coke, and the electric telescopic rod 10 set on the other side pulls the partition baffle 9 to move, exposing the volleyball hole 803, so that the spherical coke falls into the material receiving frame 1101 through the volleyball hole 803, and then vibrates through the vibrator 1104 to remove the carbon slag adhered to the surface of the spherical coke, and the carbon slag falls onto the slag guide plate 12 through the screening mesh plate 1103, and is collected in the slag collecting box 15 through the slag discharge port 102. After completion, start the electric adjustment rod 1105 to drive the material receiving frame 1101 to move downward, so that the material receiving frame 1101 is tilted, and the spherical coke is transported to the collecting box 13 for collection.
[0030] The directions or positional relationships indicated by terms such as "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the protection content of the present invention.
[0031] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A fully automatic and efficient coke ball making machine with a dustproof structure, comprising a ball making box (1), characterized in that: The upper end of the ball making box (1) is provided with a plurality of feed pipes (2) at equal intervals, and each feed pipe (2) is provided with a solenoid valve (3). At the same time, the lower end of each feed pipe (2) passes through the top of the ball making box (1) and extends to the inside of the ball making box (1) to be threadedly connected with a threaded seat corresponding to the upper end of the upper pressure plate (4). Extension plates (5) are symmetrically provided on both sides of the upper pressure plate (4), and the upper end of the extension plate (5) is connected to the output end of the electric hydraulic cylinder (6). At the same time, the electric hydraulic cylinder (6) is connected to the electric linear guide rail (7). The top of the ball making box (1) is connected internally, a lower bottom plate (8) is arranged below the upper pressure plate (4), and a plurality of ball making grooves (802) are equidistantly provided at the upper end of the lower bottom plate (8), and a limiting component is arranged inside the ball making groove (802), a screening and unloading component (11) is arranged below the lower bottom plate (8), and a slag guide plate (12) is arranged obliquely below the screening and unloading component (11), and a collecting box (13) is arranged on the front side below the slag guide plate (12), and a dust removal component is arranged on one side of the ball making box (1).
2. The fully automatic and efficient coke ball making machine with dustproof structure as claimed in claim 1, characterized in that: A control panel (101) is provided in the middle of the upper front end of the ball making box (1), and the control panel (101) is electrically connected to the electromagnetic valve (3), the electric hydraulic cylinder (6), the electric linear guide rail (7) and the electric telescopic rod (10).
3. The fully automatic and efficient coke ball making machine with dustproof structure as claimed in claim 1, characterized in that: A slag discharge port (102) is provided on one side of the ball making box (1), and the bottom side of the inner side of the slag discharge port (102) and the upper end of one side of the slag guide plate (12) are in the same horizontal plane, and a dust cover (14) is provided on the outer side of the slag discharge port (102), and a slag collecting box (15) is slidably connected to the inside of the dust cover (14).
4. The fully automatic and efficient coke ball making machine with dustproof structure as claimed in claim 1, characterized in that: A movable slide plate (501) is provided at the lower end of the extension plate (5), and the movable slide plate (501) is slidably connected to a movable slide groove (801) correspondingly provided on the side edge of the upper end of the lower base plate (8).
5. The fully automatic and efficient coke ball making machine with dustproof structure as claimed in claim 1, characterized in that: The position of the ball making groove (802) is arranged to correspond to the position of the groove opened at the lower end of the upper pressure plate (4), and a ball row hole (803) is opened at the lower end of one side of the ball making groove (802), and the ball row hole (803) is located above the screening discharge assembly (11).
6. The fully automatic and efficient coke ball making machine with dustproof structure as claimed in claim 1, characterized in that: The limiting assembly comprises a partition baffle (9) and an electric telescopic rod (10), two of the partition baffles (9) are symmetrically arranged, and one side of the two partition baffles (9) is connected to the inner side of the ball making groove (802) through the electric telescopic rod (10).
7. The fully automatic and efficient coke ball making machine with dustproof structure as claimed in claim 1, characterized in that: The screening and unloading assembly (11) comprises a material receiving frame (1101), the rear side of the material receiving frame (1101) is rotatably connected to the inner wall of the ball making box (1) through a rotating rod (1102), and a screening mesh plate (1103) is installed at the middle lower end of the material receiving frame (1101), and a vibrator (1104) is arranged in the middle of the lower end of the screening mesh plate (1103), and an electric adjustment rod (1105) is symmetrically arranged at the lower end of the other side of the material receiving frame (1101), and the electric adjustment rod (1105) is connected to the inner bottom end of the ball making box (1) through a universal seat (1106), and the output end of the electric adjustment rod (1105) is connected to the lower end of the other side of the material receiving frame (1101) through a universal connector (1107).
8. The fully automatic and efficient coke ball making machine with dustproof structure as claimed in claim 1, characterized in that: The dust removal assembly comprises a suction pipe (16), a suction pump (17) is installed on the suction pipe (16), and the lower end of the suction pipe (16) passes through the top of the dustproof box (18) and is threadedly connected to the upper end of the dust bag (19), and a dustproof box door (20) is installed on the front of the dustproof box (18) through a hinge.