Control gas circuit for brand box printing roller of ZJ118 cigarette making machine

By adding manual control valves and adjustment devices to the control air path of the ZJ118 cigarette machine brand box printing roller, the problem of lack of manual control and adjustment devices in the prior art is solved, convenient adjustment of printing roller gaps and reduction of cylinder damage are achieved, and operating efficiency and equipment reliability are improved.

CN222713140UActive Publication Date: 2025-04-04CHINA TOBACCO SHAANXI IND
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Patent Information

Application Number
CN202421638657.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-04-04
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

The existing ZJ118 cigarette roll brand box printing roller lacks manual control methods and air pressure and air flow adjustment devices in the control air path, which leads to easy damage to the cylinder and inconvenient operation when the printing roller is worn, replaced and adjusted, so you need to run repeatedly to adjust the air pipe gap.

Method used

A control air path for the printing roller of the ZJ118 cigarette machine brand box is designed, and components such as one-way throttle valve A, one-way throttle valve B, one-way valve, air control valve, manual control valve and solenoid valve are added to realize manual control and air pressure and air flow regulation.

Benefits of technology

The air circuit is converted through manual control valves, and the gap between the printing roller and the steel roller is adjusted, which avoids repeated running adjustments, saves time and effort, and is convenient to operate. At the same time, manual control methods and adjustment devices are set up in the air circuit structure, which reduces the risk of cylinder damage and improves working efficiency.

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Abstract

Provided is a control gas circuit for the brand box printing roller of the ZJ118 type cigarette machine, belonging to the technical field of control gas circuits. It includes a cylinder for controlling the printing roller, and also includes a control gas circuit formed by connecting a one-way throttle valve A, a one-way throttle valve B, a one-way valve, an air control valve, a manual control valve, and an electromagnetic valve. The utility model realizes that when the machine is turned on, the selection switch is in the automatic state, the printing roller is in the working position, and when the machine is stopped, it is in the disengaged position. When the selection switch is in the manual state, the printing roller can realize the conversion between the working position and the disengaged position when the machine is stopped; a manual control method is provided in the control gas circuit structure, and the air pressure and airflow can be adjusted, and it is not easy to cause damage to the cylinder; and when the printing roller is worn and replaced and the steel stamp printing is not clear, the gap between the printing roller and the steel stamp roller is adjusted by converting the gas circuit through the manual control valve, and there is no need to run repeatedly at the front and rear of the machine, which saves time and effort and is very convenient to operate.
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Description

Technical Field

[0001] The utility model belongs to the technical field of air circuit control, and in particular relates to an air circuit control for a brand box printing roller of a ZJ118 type cigarette making machine. Background Art

[0002] The printing roller of the ZJ118 roll-to-roll machine is extended and retracted by an electrically controlled cylinder to achieve the conversion of the printing roller's working position and disengagement position. Figure 2 As shown in the figure, the control air circuit structure does not have a manual control mode, nor does it have an air pressure and air flow adjustment device, which can easily cause damage to the cylinder. When the print roller is worn and replaced or the steel print is not clear, it is necessary to repeatedly run at the front and back of the machine and manually switch the air pipe to adjust the gap between the print roller and the steel print roller, which is time-consuming and labor-intensive, and the operation is very inconvenient. Therefore, it is necessary to propose improvements. Utility Model Content

[0003] The technical problem solved by the utility model is to provide a control air circuit for the brand box printing roller of the ZJ118 cigarette making machine. The utility model aims to solve the problem that the existing printing roller control air circuit structure has no manual control mode and no air pressure and airflow adjustment device, which can easily cause cylinder damage, and when the printing roller is worn and replaced or the steel print is not clear, it is necessary to repeatedly run at the front and rear of the machine and manually switch the air pipe to adjust the gap between the printing roller and the steel print roller, which is time-consuming, labor-intensive and very inconvenient to operate.

[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0005] The control gas circuit for the brand box printing roller of the ZJ118 cigarette making machine includes a cylinder for controlling the printing roller, a one-way throttle valve A, a one-way throttle valve B, a one-way valve, an air control valve, a manual control valve, and a solenoid valve;

[0006] The air inlet of the solenoid valve is connected to the air source, one working port of the solenoid valve is connected to the air inlet of the one-way throttle valve A, and the air outlet of the one-way throttle valve A is connected to the air inlet on the cylinder for controlling the retraction of the cylinder rod;

[0007] Another working port of the solenoid valve is connected to the air inlet of the air control valve, one working port of the air control valve is connected to the air inlet of the one-way throttle valve B, and the air outlet of the one-way throttle valve B is connected to the air inlet of the cylinder that controls the extension of the cylinder rod;

[0008] The air inlet of the manual control valve is connected to the air source, the working port of the manual control valve is connected to the switching air inlet of the air control valve, the other working port of the air control valve is connected to the air inlet of the one-way valve, and the air outlet of the one-way valve is connected to the air inlet of the one-way throttle valve A.

[0009] As a further limitation of the above scheme, the air-controlled valve adopts a 5 / 2 double-control solenoid valve.

[0010] To further limit the above solution, the manual control valve adopts a two-position, three-position normally-opening solenoid valve.

[0011] As a further limitation of the above solution, the solenoid valve is a two-position five-way solenoid valve.

[0012] To further limit the above scheme, two cylinders are provided, the air outlet of the one-way throttle valve A is connected to the air inlet on the two cylinders for controlling the retraction of the cylinder rod; the air outlet of the one-way throttle valve B is connected to the air inlet on the two cylinders for controlling the extension of the cylinder rod.

[0013] The advantages of this utility model compared with the prior art:

[0014] This scheme is a cylinder control air circuit designed for the conversion of the working position and the disengaged position of the brand box printing roller of the ZJ118 roll-to-roll machine unit. By adding one-way throttle valve A, one-way throttle valve B, one-way valve, air control valve, manual control valve and other components in the control air circuit, the selection switch is in the automatic state when the machine is turned on, and the printing roller is in the working position, and is in the disengaged position when the machine is stopped. When the selection switch is in the manual state, the printing roller can realize the conversion of the working position and the disengaged position when the machine is stopped; the control air circuit structure is provided with a manual control mode, and the air pressure and airflow can be adjusted, and it is not easy to cause damage to the cylinder; and when the printing roller is worn and replaced and the steel stamp printing is not clear, the air circuit conversion is carried out by the manual control valve to adjust the gap between the printing roller and the steel stamp roller, without the need to run repeatedly at the front and rear of the machine, saving time and effort, and the operation is very convenient; the control air circuit structure is simple, easy to use, easy to maintain, and improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A schematic diagram of the structure of the printing roller control air circuit provided by the utility model;

[0016] Figure 2 It is a schematic diagram of the structure of the printing roller control air path in the prior art. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] It should be noted that, in this article, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the sentence "includes a ..." does not exclude the presence of other identical elements in the process, method, article or device including the element.

[0019] See also Figure 1-2 , describe the embodiments of the present utility model in detail.

[0020] Example: Control gas circuit for ZJ118 cigarette machine brand box printing roller, see Figure 1 As shown, it includes a cylinder 1 for controlling a printing roller, a one-way throttle valve A2, a one-way throttle valve B3, a one-way valve 4, an air control valve 5, a manual control valve 6, and a solenoid valve 7;

[0021] The air inlet 1 of the solenoid valve 7 is connected to the air source, the working port 4 of the solenoid valve 7 is connected to the air inlet of the one-way throttle valve A2, and the air outlet of the one-way throttle valve A2 is connected to the air inlet 1 on the cylinder 1 for controlling the retraction of the cylinder rod;

[0022] The working port 2 of the solenoid valve 7 is connected to the air inlet 1 of the air control valve 5, the working port 2 of the air control valve 5 is connected to the air inlet of the one-way throttle valve B3, and the air outlet of the one-way throttle valve B3 is connected to the air inlet 2 on the cylinder 1 that controls the extension of the cylinder rod;

[0023] The air inlet 1 of the manual control valve 6 is connected to the air source, the working port 2 of the manual control valve 6 is connected to the switching air inlet 14 of the air control valve 5, the working port 4 of the air control valve 5 is connected to the air inlet 1 of the one-way valve 4, and the air outlet 2 of the one-way valve 4 is connected to the air inlet of the one-way throttle valve A2.

[0024] Preferably, the air-controlled valve 5 is a 5 / 2 double-controlled solenoid valve.

[0025] Preferably, the manual control valve 6 is a two-position, three-position normally-open solenoid valve.

[0026] Preferably, the solenoid valve 7 is a two-position five-way solenoid valve.

[0027] Preferably, the cylinder 1 is provided with two, the outlet of the one-way throttle valve A2 is connected to the air inlet on the two cylinders 1 for controlling the retraction of the cylinder rod; the outlet of the one-way throttle valve B3 is connected to the air inlet on the two cylinders 1 for controlling the extension of the cylinder rod.

[0028] The control principle of this utility model:

[0029] During operation, the manual control valve 6 is in the air source closing position, and the solenoid valve 7 is energized. The airflow flows from the air inlet 1 of the solenoid valve 7 to the working port 4, and then passes through the one-way throttle valve A2 to the air inlet 1 of the cylinder, and the cylinder rod retracts, so that the printing roller is in the working position.

[0030] When the machine is shut down, the manual control valve 6 is in the air source closing position, the solenoid valve 7 is in the power-off state, the air flow is from the air inlet 1 of the solenoid valve 7 to the working port 2, through the air inlet 1 of the air control valve 5 to the working port 2, and then through the one-way throttle valve B3 to the air inlet 2 of the cylinder 1, the cylinder rod extends, and the print roller is in the non-working position (disengaged).

[0031] When the machine is shut down, the solenoid valve 7 is in a power-off state, and the manual control valve 6 is in the air source connection position. The manual control valve 6 controls the air control valve 5 to switch the air path. The air flows from the air inlet 1 of the solenoid valve 7 to the working port 2, through the air inlet 1 of the air control valve 5 to the working port 4, and then through the one-way valve 4 and the one-way throttle valve A2 to the air inlet 1 of the cylinder 1. The cylinder rod retracts and the print roller is in the working position.

[0032] Through the above working principle, the selection switch is in automatic state when the machine is turned on, the printing roller is in the working position, and is in the disengaged position when the machine is stopped. When the selection switch is in manual state, the printing roller can realize the conversion between the working position and the disengaged position when the machine is stopped; the control air path structure is provided with a manual control method, and can realize the adjustment of air pressure and airflow, and is not easy to cause cylinder damage; and when the printing roller is worn and replaced and the steel stamp printing is not clear, the air path is converted by the manual control valve to adjust the gap between the printing roller and the steel stamp roller, without the need to run repeatedly at the front and rear of the machine, saving time and effort, and very convenient operation; the control structure is simple, easy to use, easy to maintain, and improves work efficiency.

[0033] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention, and any figure mark in the claims should not be regarded as limiting the claims involved.

[0034] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A control air circuit for a brand box printing roller of a ZJ118 cigarette making machine, comprising a cylinder (1) for controlling the printing roller, characterized in that: It also includes a one-way throttle valve A (2), a one-way throttle valve B (3), a one-way valve (4), an air control valve (5), a manual control valve (6), and a solenoid valve (7); The air inlet of the solenoid valve (7) is connected to an air source, a working port of the solenoid valve (7) is connected to the air inlet of a one-way throttle valve A (2), and the air outlet of the one-way throttle valve A (2) is connected to the air inlet on the cylinder (1) for controlling the retraction of the cylinder rod; Another working port of the solenoid valve (7) is connected to the air inlet of the air control valve (5), one working port of the air control valve (5) is connected to the air inlet of the one-way throttle valve B (3), and the air outlet of the one-way throttle valve B (3) is connected to the air inlet of the cylinder (1) for controlling the extension of the cylinder rod; The air inlet of the manual control valve (6) is connected to the air source, the working port of the manual control valve (6) is connected to the switching air inlet of the air control valve (5), the other working port of the air control valve (5) is connected to the air inlet of the one-way valve (4), and the air outlet of the one-way valve (4) is connected to the air inlet of the one-way throttle valve A (2).

2. The control gas circuit for the brand box printing roller of ZJ118 cigarette making machine according to claim 1 is characterized by: The air-controlled valve (5) is a 5 / 2 double-controlled solenoid valve.

3. The control air circuit for the brand box printing roller of ZJ118 cigarette making machine according to claim 1 is characterized in that: The manual control valve (6) is a two-position, three-position normally-opening solenoid valve.

4. The control air circuit for the brand box printing roller of ZJ118 cigarette making machine according to claim 1, characterized in that: The solenoid valve (7) is a two-position five-way solenoid valve.

5. The control air circuit for the brand box printing roller of ZJ118 cigarette making machine according to claim 1 is characterized in that: The cylinder (1) is provided with two, the outlet of the one-way throttle valve A (2) is connected to the air inlet on the two cylinders (1) for controlling the retraction of the cylinder rod; the outlet of the one-way throttle valve B (3) is connected to the air inlet on the two cylinders (1) for controlling the extension of the cylinder rod.