A mobile synchronous filling mechanism and production system

Abstract

The utility model relates to the technical field of filling equipment, and specifically to a mobile synchronous filling mechanism and a production system. The mobile synchronous filling mechanism includes a filling component and a transmission component, and the transmission component passes through the filling component horizontally. The filling component and the transmission component move in the same direction or in different directions at the same speed at regular intervals. Through the synergistic effect of the filling component and the transmission component, the utility model can fill the mold without manual work, realize full automation of filling, and ensure a speed of 20 plates / minute, thereby improving work efficiency and reducing the risk of reduced production efficiency due to manual work errors. Through the synchronous mobile filling of the filling component and the transmission component, the problem of overflow of the filling slurry caused by the friction between the mold stop filling and the transmission component is avoided. The utility model has a simple structure and low manufacturing cost, which reduces the production cost of the production enterprise.

Description

Technical Field

[0001] The utility model relates to the technical field of filling equipment, in particular to a mobile synchronous filling mechanism and a production system. Background Art

[0002] Ice cream is a volume-expanded frozen food made from drinking water, milk, milk powder, cream, sugar, etc. as the main raw materials, with appropriate amount of food additives added, and made through mixing, sterilization, homogenization, aging, freezing, hardening and other processes. At present, in the production process of ice cream, the slurry needs to be injected into the silicone mold and then frozen into shape. For small ice cream manufacturers, in the production process of existing ice cream, the mold needs to be manually placed in the work station, and then the mold enters the filling station for filling. After canning, it is manually pushed out of the filling equipment and enters the freezing tunnel. Moreover, sometimes improper operation by workers will cause the slurry in the silicone mold to overflow, affecting the production progress. The current filling speed of the filling mechanism is 12 plates / minute, and requires a worker to operate continuously, which is slow and labor-intensive.

[0003] Therefore, there is an urgent need to improve the existing filling mechanism to improve the filling efficiency while avoiding the overflow of the slurry in the mold. Summary of the invention

[0004] In order to solve the deficiencies in the prior art, the utility model provides a mobile synchronous filling mechanism and a production system which can improve the filling efficiency and prevent the slurry from overflowing from the mold.

[0005] The technical solution of the utility model is:

[0006] A mobile synchronous filling mechanism comprises a filling component and a transmission component, wherein the transmission component horizontally passes through the filling component. The filling component and the transmission component move in the same direction or in different directions at the same speed at a fixed time, so as to realize synchronous filling and return of the filling component while the mold moves.

[0007] Furthermore, the filling assembly includes an origin contact switch, a mold entry detector, a driving member, a moving member and a filling head. The filling head is arranged on the moving member and is arranged in parallel with the transmission assembly. The output end of the driving member is connected to the moving member to drive the moving member to reciprocate horizontally. The mold entry detector is arranged at the entrance of the moving member, and the origin contact switch is arranged at the initial position of the moving member.

[0008] Furthermore, the mold entry detector is configured as a photoelectric switch.

[0009] Furthermore, the driving member is configured as a servo motor.

[0010] Furthermore, the moving part includes a moving slide and a moving large plate, the moving slide is arranged on one side of the transmission component and is arranged parallel to the transmission component; the moving large plate is fixed on the moving slide, and the filling head is arranged in the middle position of the moving large plate.

[0011] Furthermore, the movable plate is configured as a rectangular structure, a guide is provided on one side of the bottom surface of the movable plate perpendicular to the movable plate, and a tightening member is provided on the other side opposite to the guide member; a blocking member is provided at the tail of the movable plate.

[0012] Further, the guide member is configured as a guide roller, and the guide roller is connected to the movable large plate through a connecting column. The tightening member includes a tightening roller and a tightening cylinder, and the output end of the tightening cylinder is connected to the tightening roller. The blocking member is configured as a blocking cylinder, and the output end of the blocking cylinder is provided with a blocking block of an L-shaped structure.

[0013] Furthermore, the transmission component is configured as a conveyor belt, and the silicone mold is arranged on the conveyor belt.

[0014] Furthermore, a guide plate is provided on the conveyor belt to guide the mold on the conveyor belt, thereby ensuring that the mold enters the filling assembly better and more accurately.

[0015] A production system comprises the above-mentioned mobile synchronous filling mechanism.

[0016] The beneficial effects achieved by the utility model are:

[0017] 1. The utility model provides a mobile synchronous filling mechanism, which can fill the mold without manual work through the synergy of the filling component and the transmission component, realizes full automation of filling, and can ensure a speed of 20 plates / minute, thereby improving work efficiency and reducing the risk of reduced production efficiency due to manual work errors.

[0018] 2. The utility model provides a mobile synchronous filling mechanism, which avoids the problem of filling slurry overflow caused by the friction between the mold stop filling and the transmission component through the synchronous movement filling of the filling component and the transmission component.

[0019] 3. The utility model provides a mobile synchronous filling mechanism with simple structure and low manufacturing cost, thus reducing the production cost of the manufacturing enterprise. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a top view of the mobile synchronous filling mechanism of the utility model.

[0021] Figure 2 It is a structural schematic diagram of the filling component in the utility model.

[0022] Figure 3 It is a structural schematic diagram of the filling component in the utility model from another angle.

[0023] In the figure, 1. conveyor belt; 2. silicone mold; 3. mold entry detector; 4. origin contact switch; 5. moving large plate; 6. moving slide; 7. blocking cylinder; 8. tightening roller; 9. guide roller; 10. filling head. DETAILED DESCRIPTION

[0024] To facilitate those skilled in the art to understand the present invention, specific implementations of the present invention are described below with reference to the accompanying drawings.

[0025] like Figures 1 to 3 As shown, the utility model provides a mobile synchronous filling mechanism and a production system. This embodiment is mainly aimed at the filling mechanism included in the ice cream production system. Specifically, it is a mobile synchronous filling mechanism that does not require manual operation and avoids the overflow of mold slurry after filling. It includes a filling component and a transmission component. The transmission component is used for the transmission of the mold. In this embodiment, the transmission component is configured as a conveyor belt 1, and the silicone mold 2 to be filled is transmitted to the filling component through the conveyor belt 1 for filling. A guide plate is provided on the conveyor belt 1 for guiding the mold on the conveyor belt 1, thereby ensuring that the mold enters the filling component better and more accurately.

[0026] Specifically, the filling assembly includes an origin contact switch 4, a mold entry detector 3, a servo motor, a mobile slide 6, a mobile plate 5 and a filling head 10. The origin contact switch 4 is set at the initial position of the mobile slide 6 to determine whether the mobile slide 6 enters the initial position. The mold entry detector 3 is set at the entrance of the mobile plate 5 to detect whether the silicone mold 2 enters the filling tunnel. In this embodiment, the mold entry detector 3 is set as a photoelectric switch. The output end of the servo motor is connected to the mobile slide 6 to drive the mobile slide 6 to reciprocate horizontally. The mobile slide 6 is set on one side of the transmission assembly and is arranged parallel to the transmission assembly. Specifically, in this embodiment, the mobile slide 6 is set as a synchronous belt mobile slide. The mobile plate 5 is fixedly connected to the mobile slide 6 through a connector protruding from the mobile plate 5. The mobile plate 5 is set as a rectangular plate, and the mobile plate 5 is set at the upper end of the conveyor belt 1 and is arranged parallel to the conveyor belt 1. The middle position of the mobile plate 5 is hollowed out for the installation of the filling head 10.

[0027] In order to facilitate accurate filling of the mold, the movable plate 5 is set to a rectangular structure. The bottom surface of the movable plate 5 is provided with a guide roller 9 on one side perpendicular to the movable plate 5, and a tightening roller 8 is provided on the other side opposite to the guide roller 9. The space between the guide roller 9 and the tightening roller 8 is set as a filling tunnel, and the conveyor belt 1 passes through the filling tunnel. The tightening roller 8 is connected to the tightening cylinder, and the tightening cylinder is fixed on the bottom surface of the movable plate 5. Specifically, after the silicone mold 2 enters the filling tunnel, the tightening cylinder extends out, and the tightening roller 8 and the guide roller 9 clamp the silicone mold 2 left and right together. A blocking cylinder 7 is provided at the tail of the movable plate 5. The output end of the blocking cylinder 7 is provided with a blocking block of an L-row structure. It is used to block the silicone mold and then perform synchronous filling.

[0028] In the specific use process, after the equipment is started, the movable slide 6 moves to the origin position and is confirmed by the origin contact switch 4. The silicone mold 2 is transported to the filling component direction by the conveyor belt 1. After the mold entry detector 3 detects that the silicone mold 2 has entered the specified position, the tightening roller 8 and the guide roller 9 are tightened together, and the blocking cylinder 7 blocks the silicone mold 2 from continuing to move forward. At the same time, the movable slide 6 is driven by the servo motor and moves synchronously with the conveyor belt 1 with the silicone mold 2, and the filling is carried out through the filling head 10 during the movement. After the filling is completed, the blocking cylinder 7 is retracted, and the silicone mold 2 enters the next station under the conveyance of the conveyor belt 1. The movable slide 6 moves in the opposite direction to the origin position, waiting for the next silicone mold 2 to repeat the above process.

[0029] The above-described implementation methods of the utility model do not constitute a limitation on the protection scope of the utility model. Any modification, equivalent replacement and improvement made within the spirit and principle of the utility model shall fall within the protection scope of the utility model.

Claims

1. A mobile synchronous filling mechanism, characterized in that: The invention comprises a filling component and a transmission component, wherein the transmission component passes through the filling component horizontally; the filling component and the transmission component move in the same direction or in different directions at the same speed at a fixed time; the filling component comprises an origin contact switch (4), a mold entry detector (3), a driving member, a moving member and a filling head (10); the filling head (10) is arranged on the moving member and is arranged in parallel with the transmission component; the output end of the driving member is connected to the moving member to drive the moving member to reciprocate horizontally; the mold entry detector (3) is arranged at the entrance of the moving member, and the origin contact switch (4) is arranged at the initial position of the moving member.

2. A mobile synchronous filling mechanism according to claim 1, characterized in that: The mold entry detector (3) is configured as a photoelectric switch.

3. A mobile synchronous filling mechanism according to claim 1, characterized in that: The driving member is configured as a servo motor.

4. The mobile synchronous filling mechanism according to claim 1, characterized in that: The movable member comprises a movable slide (6) and a movable large plate (5); the movable slide (6) is arranged on one side of the transmission component and is arranged parallel to the transmission component; the movable large plate (5) is fixed on the movable slide (6), and the filling head (10) is arranged in the middle position of the movable large plate (5).

5. A mobile synchronous filling mechanism according to claim 4, characterized in that: The movable large plate (5) is arranged in a rectangular structure. A guide member is arranged on one side of the bottom surface of the movable large plate (5) perpendicular to the movable large plate (5), and a tightening member is arranged on the other side opposite to the guide member. A blocking member is arranged at the tail of the movable large plate (5).

6. A mobile synchronous filling mechanism according to claim 5, characterized in that: The guide member is configured as a guide roller (9), and the guide roller (9) is connected to the movable large plate (5) via a connecting column; the tightening member comprises a tightening roller and a tightening cylinder, and the output end of the tightening cylinder is connected to the tightening roller; the blocking member is configured as a blocking cylinder (7), and the output end of the blocking cylinder (7) is provided with a blocking block of an L-shaped structure.

7. The mobile synchronous filling mechanism according to claim 1, characterized in that: The transmission component is configured as a conveyor belt (1), and the silicone mold (2) is arranged on the conveyor belt.

8. The mobile synchronous filling mechanism according to claim 7, characterized in that: The conveyor belt (1) is provided with a guide plate.

9. A production system, characterized in that: It comprises the mobile synchronous filling mechanism described in any one of claims 1-8.

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