Ceramic tile packaging equipment and ceramic tile packaging production line

Abstract

The utility model discloses a ceramic tile packing device and a ceramic tile packaging production line, wherein the ceramic tile packing device comprises a packing assembly, a second conveyor belt, a transfer assembly, and a third conveyor belt. The packing assembly comprises a first conveyor belt for conveying stacked ceramic tiles, and a pushing component for pushing the stacked ceramic tiles into an empty box, the second conveyor belt and the first conveyor belt are arranged crosswise and vertically, the second conveyor belt is used to convey an empty box with an opening toward the packing assembly, the transfer assembly is located at the output end of the second conveyor belt, and comprises an empty box receiving member for receiving an empty box, a clamping positioning member for positioning an empty box, and a flipping member for transferring a finished box, the third conveyor belt is located on the side of the transfer assembly away from the packing assembly, and the third conveyor belt is used to receive a finished box from the transfer assembly. The technical solution of the utility model can reduce the manpower work in the process of packing ceramic tiles, reduce manpower consumption, and improve the efficiency of ceramic tile packaging.

Description

Technical Field

[0001] The utility model relates to the technical field of ceramic tile packaging, in particular to ceramic tile packaging equipment and a ceramic tile packaging production line. Background Art

[0002] After the tiles have gone through multiple processes, the finished tiles need to be packed. In the traditional tile packing operation, the stacked tiles need to be manually loaded into empty boxes. Since the tiles are heavy, it is very inconvenient to carry and move them, resulting in low efficiency and high labor consumption. Utility Model Content

[0003] The main purpose of the utility model is to provide a tile packing device, aiming to reduce the manpower work in the tile packing process, reduce manpower consumption, and improve the efficiency of tile packaging.

[0004] To achieve the above purpose, the ceramic tile packing equipment proposed by the utility model comprises:

[0005] A box packing assembly, comprising a first conveyor belt for conveying the stacked tiles, and a pushing component for pushing the stacked tiles into an empty box;

[0006] A second conveyor belt is arranged vertically and horizontally across the first conveyor belt, and the second conveyor belt is used to convey empty boxes with openings facing the box packing assembly;

[0007] a transfer assembly, located at the output end of the second conveyor belt, comprising an empty box receiving member for receiving an empty box, a clamping and positioning member for positioning an empty box, and a turning member for transferring a finished box; and

[0008] The third conveyor belt is located on a side of the transfer component away from the box packing component, and the third conveyor belt is used to receive the finished box from the transfer component.

[0009] Preferably, the pushing component comprises a first powered roller, which is located between the output end of the first conveyor belt and the transfer assembly and is used to move the stacked tiles into an empty box.

[0010] Preferably, the pushing component also includes a top frame, a guide rail, a pushing drive, a push plate and a lifting module. The top frame is located above the first power roller, the guide rail is arranged on the top frame along the conveying direction of the first power roller, the push plate is located below the top frame and slidably installed on the guide rail, the pushing drive drives the push plate, and the lifting module is used to drive the push plate to rise and fall.

[0011] Preferably, the lifting module includes a lifting track component and a lifting drive component, the two ends of the lifting track component are respectively connected to the push plate and the guide rail, and the lifting drive component drives the lifting track component to extend and retract the lifting track component so that the push plate can be lifted and lowered relative to the top frame.

[0012] Preferably, the empty box receiving member includes a base frame and a second power roller arranged on the top of the base frame, the input end of the second power roller is connected to the output end of the second conveyor belt, and the clamping positioning member is arranged on the conveying surface of the second power roller.

[0013] Preferably, the clamping positioning member includes two oppositely arranged flip plates and two first flip driving members respectively driving and connecting the two flip plates, the two flip plates are respectively located at the input end and the output end of the second power roller, the two flip plates are used to clamp the box body located on the second power roller, and the two first flip driving members are arranged on the mounting frame of the second power roller, and are used to flip the flip plates toward the third conveyor belt.

[0014] Preferably, the flip plate component includes a flip plate, a clamping plate and a clamping drive component, the flip plate is rotatably connected to the base frame, the first flip driving component is drivingly connected to the flip plate, the clamping plate is arranged on the side of the flip plate facing the other flip plate, the clamping drive component is arranged on the other side of the flip plate, and the clamping drive component is drivingly connected to the clamping plate so that the clamping plate can be extended and retracted relative to the flip plate.

[0015] Preferably, the flipping member includes a flipping shaft arranged on the side of the second power roller close to the third conveyor belt, and a second flipping driving member drivingly connected to the flipping shaft, the second power roller is rotatably connected to the base frame through the flipping shaft, and the second flipping driving member is arranged on the base frame for driving the second power roller to flip toward the third conveyor belt.

[0016] Preferably, it also includes a transfer trolley, which has a bearing table, and a positioning edge is provided on one side of the bearing table, and the positioning edge matches the shape of the output end of the third conveyor belt.

[0017] The utility model also proposes a ceramic tile packaging production line, comprising:

[0018] Tile packing equipment; and

[0019] A stacking device, provided at the input end of the first conveyor belt of the tile packing device, for stacking the finished stacked tiles on the first conveyor belt;

[0020] The sealing device is arranged at the output end of the third conveyor belt of the tile packing device and is used for sealing the box body filled with the stacked tiles.

[0021] The technical solution of the utility model is to set up a transfer component and a packing component. The empty box from the second conveyor belt opening toward the packing component is received by the empty box receiving piece of the transfer component, and the empty box is clamped and positioned by the clamping and positioning piece of the transfer component, so that the stacked tiles from the packing component can be pushed into the empty box from the opening of the empty box. After the tiles are packed in the empty box, the finished box on the empty box receiving piece is flipped toward the third conveyor belt by the flipping piece of the transfer component, so that the finished box with the opening facing one side becomes a finished box with the opening facing upward and falls onto the conveying surface of the third conveyor belt. In the process of packing tiles, automatic packing and transportation of tiles after packing are realized, which reduces the manpower work in the process of packing tiles, thereby reducing manpower consumption and improving the efficiency of tile packaging. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.

[0023] Figure 1 This is a structural schematic diagram of an embodiment of the utility model of ceramic tile packaging equipment;

[0024] Figure 2 This is a schematic diagram of the operation of the transfer component in the ceramic tile packing equipment of the utility model;

[0025] Figure 3 This is a schematic diagram of the structure of the transfer component in the ceramic tile packing equipment of the utility model;

[0026] Figure 4 This is a schematic diagram of the structure of the packing components in the ceramic tile packing equipment of the utility model;

[0027] Figure 5 It is a schematic diagram of the structure of the transfer trolley in the ceramic tile packing equipment of the utility model.

[0028] Description of Figure Numbers:

[0029]

[0030]

[0031] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0033] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back...) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0034] In addition, the descriptions of "first", "second", etc. in the present utility model are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in this field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.

[0035] The utility model provides a ceramic tile packing device.

[0036] In the embodiment of the utility model, the tile packing equipment includes a packing assembly 10, a second conveyor belt 30, a transfer assembly 20, and a third conveyor belt 40. Figures 1 to 5 As shown, the box packing component 10 includes a first conveyor belt 11 for conveying stacked tiles, and a pushing component for pushing the stacked tiles into an empty box. The second conveyor belt 30 is distributed vertically and horizontally with the first conveyor belt 11. The second conveyor belt 30 is used to convey empty boxes with openings facing the box packing component 10. The transfer component 20 is located at the output end of the second conveyor belt 30, and includes an empty box receiving component for receiving empty boxes, a clamping positioning component for positioning the empty box, and a flipping component for transferring finished boxes. The third conveyor belt 40 is located on the side of the transfer component 20 away from the box packing component 10, and the third conveyor belt 40 is used to receive finished boxes from the transfer component 20.

[0037] In this embodiment, the second conveyor belt 30 is used to convey empty boxes for packing ceramic tiles. Multiple empty boxes are distributed at intervals on the conveying surface of the second conveyor belt 30 and conveyed to the transfer component 20. When the empty box is conveyed to the transfer component 20, the clamping positioning member works to position the empty box in the transfer component 20. At the same time, the first conveyor belt 11 of the boxing component 10 conveys the stacked ceramic tiles to the transfer component 20, and the conveying direction is opposite to the opening of the empty box on the transfer component 20. When the stacked ceramic tiles approach the transfer component 20, the pushing member operates to push the stacked ceramic tiles into the empty box; when the empty box of the transfer component 20 is filled with ceramic tiles to become a finished product box, the flipping member flips the finished product box on the transfer component 20 toward the third conveyor belt 40, so that the finished product box falls on the conveying surface of the third conveyor belt 40, so that the opening of the finished product box changes from facing the side to facing the front, and the finished product box is conveyed from the third conveyor belt 40 to the next workstation with the opening facing upward.

[0038] The technical solution of the utility model is to set up a transfer component 20 and a packing component 10, and receive the empty box from the second conveyor belt 30 with the opening facing the packing component 10 through the empty box receiving piece of the transfer component 20, and clamp and position the empty box through the clamping and positioning piece of the transfer component 20, so that the stacked tiles from the packing component 10 can be pushed into the empty box from the opening of the empty box. After the tiles are packed in the empty box, the finished box on the empty box receiving piece is flipped toward the third conveyor belt 40 by the flipping piece of the transfer component 20, so that the finished box with the opening facing one side becomes a finished box with the opening facing upward and falls to the conveying surface of the third conveyor belt 40. In the process of packing tiles, automatic packing and transportation of tiles after packing are realized, which reduces the manpower work in the process of packing tiles, thereby reducing manpower consumption and improving the efficiency of tile packaging.

[0039] Reference Figure 4 As shown, in this embodiment, optionally, the pushing component includes a first powered roller 12, which is located between the output end of the first conveyor belt 11 and the transfer assembly 20, and is used to move the stacked tiles into an empty box.

[0040] Specifically, the first powered roller 12 has a plurality of conveying rollers arranged side by side, and the plurality of conveying rollers are driven to rotate by a power member so that the top surface of the conveying roller forms a conveying surface. When the stacked tiles are conveyed from the first conveyor belt 11 to the conveying surface of the first powered roller 12, the stacked tiles are driven by the first powered roller 12 and pushed into the empty box located in the transfer assembly 20.

[0041] In addition, in this embodiment, the pushing component also includes a top frame 13, a guide rail 14, a pushing drive member 15, a push plate 17 and a lifting module. Figure 4As shown, the top frame 13 is located above the first power roller 12, the guide rail 14 is arranged on the top frame 13 along the conveying direction of the first power roller 12, the push plate 17 is located below the top frame 13 and is slidably installed on the guide rail 14, the push drive member 15 drives the push plate 17, and the lifting module is used to drive the push plate 17 to rise and fall.

[0042] Specifically, the push plate 17 is driven by the push driving member 15 to slide along the guide rail 14. When the stacked tiles are conveyed to the first powered roller 12, the first powered roller 12 drives the stacked tiles to move toward the opening of the empty box. At the same time, the push plate 17 is moved from above by the lifting module to the rear of the stacked tiles. The push driving member 15 drives the push plate 17 to slide along the guide rail 14, so that the push plate 17 pushes the stacked tiles from above, and works together with the first powered roller 12 to move the stacked tiles from the opening of the empty box into the empty box.

[0043] Continue to refer to Figure 4 Furthermore, the lifting module includes a lifting track member 16 and a lifting drive member 18. The two ends of the lifting track member 16 are respectively connected to the push plate 17 and the guide rail 14. The lifting drive member 18 drives the lifting track member 16 to extend and retract the lifting track member 16 so that the push plate 17 can be lifted and lowered relative to the top frame 13.

[0044] In this embodiment, the lifting track member 16 adopts a retractable structure, one end of the lifting track member 16 is slidably connected to the guide rail 14, the other end of the lifting track member 16 is connected to the push plate 17, and the lifting drive member 18 is fixed to the upper end or the lower end of the lifting track member 16, and drives the other end of the lifting track member 16 to be retracted relative to the upper end. When the lifting drive member 18 is working, the lifting drive member 18 drives the lifting track member 16 to be retracted, so that the push plate 17 is lifted and lowered with the lifting track member 16 to be retracted, and is moved to the position facing the stacked tiles, and is located above the stacked tiles. With this design, when the stacked tiles are transported from the first conveyor belt 11 to the first power roller 12, the push plate 17 will not interfere with the stacked tiles.

[0045] Specifically, the lifting drive member 18 can adopt a structure such as a cylinder, an electric telescopic rod, etc., which is not limited here.

[0046] In other embodiments, different from the above embodiments, the pushing component includes a top frame 13, a guide rail 14, a pushing drive 15, a push plate 17, a lifting module and a non-powered roller. The specific structures of the top frame 13, the guide rail 14, the pushing drive 15, the push plate 17 and the lifting module refer to the above embodiments. The non-powered roller is arranged between the first conveyor belt 11 and the transfer assembly 20. The non-powered roller does not have a power structure. When the stacked tiles are transported to the non-powered roller conveying surface, the stacked tiles are pushed into the empty box by the push plate 17.

[0047] Reference Figure 3 , Figure 4As shown, optionally, the empty box receiving member includes a base frame 21 and a second power roller 26 arranged on the top of the base frame 21, the input end of the second power roller 26 is connected to the output end of the second conveyor belt 30, and the clamping positioning member is arranged on the conveying surface of the second power roller 26.

[0048] Specifically, the second power roller 26 has a plurality of conveying rollers arranged side by side, and the plurality of conveying rollers are driven by a power member to realize synchronous rotation, and are used to move the empty box from the second conveyor belt 30 to a designated station. Specifically, the designated station refers to a position where the opening of the empty box can face the stacked tiles. After the empty box is transported to the designated station, the clamping and positioning member clamps and positions the empty box, and when the stacked tiles are loaded into the empty box, the empty box is prevented from moving, resulting in the inability to effectively load the stacked tiles.

[0049] In this embodiment, the clamping positioning member includes two oppositely arranged flip plates and a first flip driving member 23 that respectively drives and connects the two flip plates. The two flip plates are respectively located at the input end and the output end of the second power roller 26. The two flip plates are used to clamp the box body located on the second power roller 26. The first flip driving member 23 is arranged on the mounting frame of the second power roller 26, and is used to flip the flip plates toward the third conveyor belt 40.

[0050] Specifically, the first flip driving member 23 uses a reduction servo motor. After the flip plate clamps the box, the stacked tiles will not shift when they are packed, and before the box enters the second power roller 26 from the second conveyor belt 30, the two flip plates can be flipped toward the third conveyor belt 40 by the first flip driving member 23, so that the second conveyor belt 30 and the second power roller 26 will not be unable to enter the second power roller 26 due to the interference of the clamping positioning member. At the same time, when the empty box is moved to the designated position on the second power roller 26, the two flip plates are driven by the first flip driving member 23 again, flipped toward the second power roller 26, so that the box is located between the two flip plates.

[0051] Continue reading Figure 3 , Figure 4 As shown, in this example, optionally, the flip plate member includes a flip plate 22, a clamping plate 25 and a clamping drive member 27. The flip plate 22 is rotatably connected to the base frame 21. The first flip drive member 23 drives the connected flip plate 22. The clamping plate 25 is arranged on the side of the flip plate 22 facing the other flip plate 22. The clamping drive member 27 is arranged on the other side of the flip plate 22. The clamping drive member 27 drives the connected clamping plate 25 so that the clamping plate 25 can be extended and retracted relative to the flip plate 22.

[0052] Specifically, the clamping drive 27 adopts a cylinder, which is fixed on the outer side of the flip plate 22. The output shaft of the cylinder passes through the flip plate 22 and is connected to the clamp plate 25. When the cylinder is working, the clamp plate 25 is driven to move toward the flip plate 22, so as to clamp the box between the two flip plates 22.

[0053] Optionally, the flipping member includes a flipping shaft disposed on the side of the second power roller 26 close to the third conveyor belt 40, and a second flipping drive member 24 driving the flipping shaft. The second power roller 26 is rotatably connected to the base frame 21 through the flipping shaft. The second flipping drive member 24 is disposed on the base frame 21 and is used to drive the second power roller 26 to flip toward the third conveyor belt 40.

[0054] Specifically, a roll shaft is provided and fixedly provided on one side of the roller frame of the second power roller 26 close to the third conveyor belt 40, and the roll shaft is extended along the conveying direction of the second power roller 26. Both ends of the roll shaft are rotatably mounted on the base frame 21, and the base frame 21 is provided with a second roll driving member 24. In this embodiment, the second roll driving member 24 uses a reduction servo motor, and the output shaft of the second roll driving member 24 is connected to the end of the roll shaft through a coupling. When the second roll driving member 24 is working, the box body with stacked tiles is clamped and positioned on the second power roller 26 by the clamping positioning member, and the clamping positioning member is turned toward the third conveyor belt 40 with the second power roller 26, and the box body with stacked tiles falls on the conveying surface of the third conveyor belt 40, and is turned 90 degrees, so that the opening of the box body faces upward. At this time, the clamping driving member 27 of the clamping positioning member works to separate the clamping plate 25 from the box body, and then the clamping positioning member is turned and reset with the second power roller 26, and the box body is transported to the next station on the third conveyor belt 40.

[0055] In this embodiment, further, the flip plate also includes a guide and support component, which includes a wire support rod. A plurality of guide support rods are provided, and a plurality of guide support rods are provided between the clamping drive 27 and the splint 25, wherein the guide support rod is a retractable rod, one end of the guide support rod is fixed to the inner side surface of the flip plate 22, and the other end of the guide support rod is fixed to the splint 25.

[0056] Reference Figure 1 , Figure 5 As shown, it also includes a transfer trolley 50, which has a bearing table. A positioning edge 51 is provided on one side of the bearing table. The positioning edge 51 matches the shape of the output end of the third conveyor belt 40.

[0057] Specifically, when the box loaded with stacked tiles is transported from the third conveyor belt 40 to the next station, the box loaded with stacked tiles can be moved to the designated position by the transfer trolley 50. The positioning edge 51 can be positioned with the edge of the conveying surface of the third conveyor belt 40, reducing the gap between the edge of the conveying surface of the third conveyor belt 40 and the bearing surface of the transfer trolley 50, and ensuring that the box is reliably moved to the bearing surface of the transfer trolley 50.

[0058] The utility model also proposes a tile packaging production line, which includes a stacking device, a sealing device and a tile packing device. The specific structure of the tile packing device refers to the above embodiment. Since the present tile packaging production line adopts all the technical solutions of all the above embodiments, it at least has all the beneficial effects brought by the technical solutions of the above embodiments, which will not be repeated here. Among them, the stacking device is arranged at the input end of the first conveyor belt 11 of the tile packing device, and is used to pile the finished stacked tiles on the first conveyor belt 11. The sealing device is arranged at the output end of the third conveyor belt 40 of the tile packing device, and is used to seal the box body loaded with the stacked tiles.

[0059] In addition, in other embodiments, the tile packaging production line may further include a weighing device and a labeling device. The weighing device is arranged at the output end of the third conveyor belt 40 to weigh the boxed tiles, and the labeling device is arranged at the output end of the third conveyor belt 40 to label the boxed tiles after the boxed tiles are sealed by the sealing device.

[0060] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the inventive concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. A tile packing equipment, characterized in that: include: A box packing assembly, comprising a first conveyor belt for conveying the stacked tiles, and a pushing component for pushing the stacked tiles into an empty box; A second conveyor belt is arranged vertically and horizontally across the first conveyor belt, and the second conveyor belt is used to convey empty boxes with openings facing the box packing assembly; A transfer assembly, located at the output end of the second conveyor belt, comprising an empty box receiving member for receiving an empty box, a clamping and positioning member for positioning an empty box, and a turning member for transferring a finished box; as well as The third conveyor belt is located on a side of the transfer component away from the box packing component, and the third conveyor belt is used to receive the finished box from the transfer component.

2. The tile packing equipment according to claim 1, characterized in that: The pushing component includes a first powered roller, which is located between the output end of the first conveyor belt and the transfer assembly and is used to move the stacked tiles into an empty box.

3. The tile packing equipment according to claim 2, characterized in that: The pushing component also includes a top frame, a guide rail, a pushing drive, a push plate and a lifting module. The top frame is located above the first power roller, the guide rail is arranged on the top frame along the conveying direction of the first power roller, the push plate is located below the top frame and slidably installed on the guide rail, the pushing drive drives the push plate, and the lifting module is used to drive the push plate to rise and fall.

4. The tile packing equipment according to claim 3, characterized in that: The lifting module includes a lifting track component and a lifting drive component. The two ends of the lifting track component are respectively connected to the push plate and the guide rail. The lifting drive component drives the lifting track component to extend and retract the lifting track component so that the push plate can be lifted and lowered relative to the top frame.

5. The tile packing equipment according to claim 1, characterized in that: The empty box receiving member includes a base frame and a second power roller arranged on the top of the base frame, the input end of the second power roller is connected to the output end of the second conveyor belt, and the clamping positioning member is arranged on the conveying surface of the second power roller.

6. The tile packing equipment according to claim 5, characterized in that: The clamping positioning member includes two oppositely arranged flip plates and two first flip driving members that respectively drive and connect the two flip plates, the two flip plates are respectively located at the input end and the output end of the second power roller, the two flip plates are used to clamp the box body located on the second power roller, and the two first flip driving members are arranged on the mounting frame of the second power roller, and are used to flip the flip plates toward the third conveyor belt.

7. The tile packing equipment according to claim 6, characterized in that: The flip plate component includes a flip plate, a clamping plate and a clamping drive component. The flip plate is rotatably connected to the base frame. The first flip driving component is drivingly connected to the flip plate. The clamping plate is arranged on one side of the flip plate facing the other flip plate. The clamping driving component is arranged on the other side of the flip plate. The clamping driving component is drivingly connected to the clamping plate so that the clamping plate can be extended and retracted relative to the flip plate.

8. The tile packing equipment according to claim 6, characterized in that: The flipping member includes a flipping shaft arranged on the side of the second power roller close to the third conveyor belt, and a second flipping driving member drivingly connected to the flipping shaft, the second power roller is rotatably connected to the base frame through the flipping shaft, and the second flipping driving member is arranged on the base frame for driving the second power roller to flip toward the third conveyor belt.

9. The tile packing equipment according to any one of claims 1 to 8, characterized in that: It also includes a transfer trolley, which has a bearing table. A positioning edge is provided on one side of the bearing table, and the positioning edge matches the shape of the output end of the third conveyor belt.

10. A ceramic tile packaging production line, characterized in that: include: The tile packing equipment according to any one of claims 1 to 9; as well as A stacking device, provided at the input end of the first conveyor belt of the tile packing device, for stacking the finished stacked tiles on the first conveyor belt; The sealing device is arranged at the output end of the third conveyor belt of the tile packing device and is used for sealing the box body filled with the stacked tiles.

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