A brick production line flip mechanism
By designing a brick production line flip mechanism with a flip drum, flip plate, clamping parts and anti-detachment parts, the problems of slipping, offset and drop during the flip of ceramic tile in the prior art are solved, and a more efficient and safe brick flip process is achieved.
Patent Information
- Application Number
- CN202421419499.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-06-20
AI Technical Summary
The existing ceramic tile flip mechanism is prone to slip, offset or fall when flipping multiple bricks, resulting in the need to adjust the positioning after flipping, which increases manpower consumption and inefficiency.
A brick production line flip mechanism is designed, using a flip drum driven by a rotating motor and multiple flip plates. The clamping parts and anti-detachment parts work together to ensure that the brick is firmly clamped and positioned during the flip process to prevent slipping and falling.
The safety and stability of the brick body during the flip process is achieved, the problems of slippage, offset and fall are avoided, and the flip efficiency and the degree of automation of the production line are improved.
Smart Images
Figure CN222713841U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tile production, in particular to a turning mechanism for a tile production line. Background Art
[0002] In the field of tile production and packaging, tiles often need to be turned over for testing or production packaging. In particular, before packaging tiles, it is generally necessary to stack multiple tiles and then carry out packaging processing. Generally, the tiles are facing up in the previous process, and the cardboard of the general tile packaging machine is under the tile. If it faces up, the cardboard protects the bottom of the tile, so a flipping process is required to turn the tile over so that the tile faces the cardboard. Traditional tiles are generally turned over manually. Due to the heavy weight of tiles, it is more labor-intensive to flip a large number of tiles, and the work efficiency is low. Therefore, most manufacturers now use a flipping mechanism to flip the tile body.
[0003] The existing tile turning mechanism generally uses the drop and reversal of the belt to turn the tile, or uses a turning frame to turn the tile 180 degrees, so that the tile can be turned over and then proceed to the next process. However, due to the heavy weight of the tile and the need to turn over multiple bricks at the same time, under the influence of gravity, during the 180-degree turning of the brick, the multiple bricks may slip or deviate relative to each other, so that the brick needs to be adjusted and positioned after turning; there is even a risk that the brick may fall from the turning frame during the turning process, which may easily damage the tile. Utility Model Content
[0004] In order to solve the technical problems in the prior art that, during the flipping process of the brick body, multiple bricks may slip or deviate relative to each other, so that the brick body needs to be adjusted and positioned after flipping, and there is even a risk of the brick body falling from the flipping frame during the flipping process, which may easily cause damage to the ceramic tiles, the utility model provides the following technical solutions.
[0005] The utility model discloses a flipping mechanism for a brick production line, comprising a frame and a feed conveying component and a discharging conveying component located on both sides of the frame, wherein rotating brackets are arranged on both sides of the upper part of the frame, a connecting block is fixedly arranged in the middle of the upper end of the rotating bracket, a flipping cylinder driven by a rotating motor and located in the middle of the feed conveying component and the discharging conveying component is rotatably connected between the two connecting blocks, a plurality of flipping plates are evenly arranged on the outer circumference of the flipping cylinder, the flipping plates are fixedly connected with a fixed plate, both ends of the fixed plate are provided with clamping components for clamping the brick bodies, the clamping components comprise a first vertical plate and a second vertical plate fixedly connected to the upper part of the fixed plate, a clamping cylinder is fixedly connected to the outer side of the second vertical plate, an output end of the clamping cylinder is connected to the clamping plate through the second vertical plate, an anti-slipping component is arranged on the upper part of the flipping plate, and after the clamping component clamps the brick body, the anti-slipping component positions and clamps the brick body from both sides of the brick body.
[0006] As a further technical solution, a hollow plate and an anti-collision pad located at the upper end of the hollow plate are provided on the upper portion of the fixed plate.
[0007] As a further technical solution, the anti-slip component includes a first fixed plate and a second fixed plate located on the outer sides of the two ends of the fixed plate and fixed to the upper part of the flip plate, a double-headed screw with opposite thread directions passing through the hollow plate and driven by a screw motor is rotatably connected between the first fixed plate and the second fixed plate, a screw slider is connected to the threads at both ends of the double-headed screw, and the screw slider is fixedly connected to the anti-slip plate.
[0008] As a further technical solution, the height of the upper end of the anti-drop plate is greater than the height of the upper surface of the anti-collision pad.
[0009] As a further technical solution, the turning cylinder is provided with a rotating shaft rotatably connected to the two connecting blocks, and one of the rotating shafts is connected to the rotating motor via a coupling.
[0010] As a further technical solution, there are four turnover plates, which are evenly arranged along the radial direction of the turnover cylinder.
[0011] The beneficial effect of the utility model is that a turning cylinder driven by a rotating motor is arranged between the feeding conveying component and the discharging conveying component of the utility model, and a plurality of turning plates are arranged on the outer circumference of the turning cylinder, each turning plate can turn over a row of brick bodies, thereby, the turning cylinder can turn over a plurality of brick bodies at a time, and when the brick bodies are turned over, the front and back sides of each row of brick bodies are clamped and fixed by the clamping components, and the brick bodies are positioned and clamped from both sides of the brick bodies by the anti-slip components to prevent the brick bodies from slipping and deflecting, and to prevent the brick bodies from falling off, thereby improving the safety of the brick bodies during the turning process. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic diagram of the utility model brick production line flip mechanism when in use;
[0013] Figure 2 This is a structural schematic diagram of the flipping mechanism of the brick production line of the utility model;
[0014] Figure 3 This is a schematic diagram of the connection of the turning cylinder of the turning mechanism of the brick production line of the utility model;
[0015] Figure 4 This is a schematic diagram of the connection of the clamping components of the flipping mechanism of the brick production line of the utility model;
[0016] Figure 5 It is a schematic diagram of the anti-slipping component of the flipping mechanism of the brick production line of the utility model;
[0017] In the figure: 1-frame; 101-support leg; 102-rotating bracket; 103-connecting block; 104-extension plate; 2-feed conveying component; 3-discharge conveying component; 4-rotating motor; 5-turning cylinder; 501-rotating shaft; 502-turning plate; 6-clamping component; 601-first vertical plate; 602-second vertical plate; 603-clamping cylinder; 604-clamping plate; 7-anti-slip component; 701-first fixed plate; 702-second fixed plate; 703-screw motor; 704-double-headed screw; 705-slide rod; 706-screw slider; 707-anti-slip plate; 8-fixed plate; 801-hollow plate; 802-anti-collision pad; 9-brick body. DETAILED DESCRIPTION
[0018] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the utility model and are not used to limit the utility model. It should be noted that the embodiments in the utility model and the features in the embodiments can be combined with each other without conflict.
[0019] In the description of the present invention, it should be understood that the terms "upper" and "lower" are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0020] like Figure 1As shown, the utility model is a brick production line turning mechanism, comprising a frame 1 and a feeding conveying component 2 and a discharging conveying component 3 located on both sides of the frame 1. The bricks 9 stacked into blocks are conveyed from the conveyor belt of the previous process to the feeding conveying component 2, and after turning over, they fall to the discharging conveying component 3, and then are conveyed to the next process by the discharging conveying component 3.
[0021] like Figure 2 and Figure 3 As shown, in a preferred embodiment, a plurality of supporting legs 101 are provided at the lower part of the frame 1, and rotating brackets 102 are provided on both sides of the upper part of the frame 1. A connecting block 103 is fixedly provided in the middle of the upper end of the rotating bracket 102, and an extension plate 104 is provided on one side of one of the connecting blocks 103. A rotating motor 4 is fixedly provided on the upper part of the extending plate 104. A turning cylinder 5 is rotatably connected between the two connecting blocks 103. The turning cylinder 5 is located between the feeding conveying component 2 and the discharging conveying component 3, and the turning cylinder 5 is driven to rotate by the rotating motor 4. Specifically, a rotating shaft 501 is provided at both ends of the turning cylinder 5, and the two rotating shafts 501 are rotatably connected with the two connecting blocks 103, and one of the rotating shafts 501 is connected to the rotating motor 4 through a coupling, thereby, the rotating motor 4 drives the turning cylinder 5 to rotate and turn the brick body.
[0022] like Figure 3 and Figure 4 As shown, in a preferred embodiment, a plurality of flip plates 502 are evenly arranged on the outer periphery of the flip cylinder 5. A fixed plate 8 is fixedly connected to the upper part of the flip plate 502, and both ends of the fixed plate 8 in the length direction are provided with clamping parts 6 for clamping the brick body 9. An anti-slipping part 7 is provided on the upper part of the flip plate 502. After the clamping part 6 clamps the brick body 9, the anti-slipping part 7 positions and clamps the brick body 9 from both sides of the brick body 9. After the flip cylinder 5 is flipped, the brick body 9 completes a 180-degree flip from the feeding conveying part 2 to the discharging conveying part 3. Preferably, there are four flip plates 502, which are evenly arranged along the radial direction of the flip cylinder 5. Therefore, the flip cylinder 5 can complete a feeding clamping and a discharging release once every 90-degree rotation, thereby improving the flipping efficiency.
[0023] In a preferred embodiment, two clamping components 6 with the same structure are located at both ends of the fixed plate 8. The clamping components 6 include a first vertical plate 601 and a second vertical plate 602 fixed to one end of the upper part of the fixed plate 8 and arranged opposite to each other. A clamping cylinder 603 is fixedly connected to the outer side of the second vertical plate 602. The output end of the clamping cylinder 603 passes through the second vertical plate 602 and is connected to a clamping plate 604. When the brick bodies 9 stacked into piles are conveyed between the first vertical plate 601 and the second vertical plate 602 by the feeding and conveying component 2, the clamping cylinder 603 drives the clamping plate 604 to move toward the first vertical plate 601, and clamps the brick bodies between the clamping plate 604 and the first vertical plate 601. It should be known that stacking into piles means that 3-5 brick bodies are stacked into a pile, and each pile of brick bodies is conveyed separately on the feeding and conveying component 2 and clamped and fixed by the clamping plate 604 and the first vertical plate 601.
[0024] like Figure 4 and Figure 5 As shown, in a preferred embodiment, a hollow plate 801 and an anti-collision pad 802 located at the upper end of the hollow plate 801 are provided on the upper part of the fixed plate 8, and the anti-collision pad 802 is made of rubber material. When the brick body is conveyed to between the first vertical plate 601 and the second vertical plate 602 by the feed conveying component 2, the brick body moves toward the direction of the anti-collision pad 802 and abuts against the anti-collision pad 802, which can prevent the brick body from being damaged.
[0025] In a preferred embodiment, the anti-slip component 7 includes a first fixed plate 701 and a second fixed plate 702 located outside the two ends of the fixed plate 8, the first fixed plate 701 and the second fixed plate 702 are fixed on the upper part of the flip plate 502, a double-headed screw 704 with opposite thread directions is rotatably connected between the first fixed plate 701 and the second fixed plate 702, the double-headed screw 704 passes through the hollow plate 801, a screw motor 703 is fixedly connected to one side of the first fixed plate 701, the output end of the screw motor 703 is connected to the double-headed screw 704, the threads at both ends of the double-headed screw 704 are connected to a screw slider 706, the screw slider 706 is fixedly connected to an anti-slip plate 707, and the height of the upper end of the anti-slip plate 707 is greater than the height of the upper surface of the anti-collision pad 802. When the screw motor 703 drives the double-headed screw 704 to rotate, the two anti-slip plates 707 arranged opposite to each other can move closer to each other or move away from each other.
[0026] When the utility model is in use, the brick bodies 9 after being stacked are conveyed to the upper part of the feeding conveying component 2, and are conveyed by the feeding conveying component 2 to between the clamping plate 604 and the first vertical plate 601 of the clamping component 6 in a horizontal state; then the turning cylinder 5 turns 90 degrees to make the clamping component 6 in a vertical state, and the brick bodies 9 stand on the upper part of the anti-collision pad 802, and the screw motor 703 drives the double-headed screw 704 to rotate, so that the two oppositely arranged anti-slip plates 707 are close to each other to position and align the brick bodies 9 from both sides; then the clamping cylinder 603 drives the clamping plate 604 to It moves in the direction of the first vertical plate 601 to clamp the brick body 9 between the clamping plate 604 and the first vertical plate 601; then the turning cylinder 5 turns ninety degrees to make the clamping component 6 in a horizontal state and above the discharge conveying component 3, at this time, the brick body 9 abuts against the conveyor belt on the discharge conveying component 3; then the clamping cylinder 603 drives the clamping plate 604 to release the brick body 9, and the double-headed screw 704 rotates to make the two anti-slip plates 707 arranged opposite to each other move away from each other to release the brick body 9, and the brick body 9 moves on the discharge conveying component 3 and is conveyed to the next process by the discharge conveying component 3.
[0027] The preferred specific implementation modes and embodiments of the utility model are described in detail above in conjunction with the accompanying drawings, but the utility model is not limited to the above implementation modes and embodiments, and various changes or equivalent substitutions can be made within the knowledge scope of those skilled in the art without departing from the concept of the utility model. Therefore, the utility model is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application belong to the scope protected by the utility model.
Claims
1. A brick production line turnover mechanism, comprising a frame (1) and a feed conveyor component (2) and a discharge conveyor component (3) located on both sides of the frame (1), characterized in that: Both sides of the upper part of the frame (1) are provided with rotating brackets (102), and a connecting block (103) is fixedly provided in the middle of the upper end of the rotating bracket (102). A turning cylinder (5) driven by a rotating motor (4) and located between the feeding conveying component (2) and the discharging conveying component (3) is rotatably connected between the two connecting blocks (103). A plurality of turning plates (502) are evenly provided on the outer periphery of the turning cylinder (5), and the turning plates (502) are fixedly connected with a fixing plate (8), and both ends of the fixing plate (8) are provided with clamps for clamping the brick body (9). A holding component (6) is provided, wherein the holding component (6) comprises a first vertical plate (601) and a second vertical plate (602) fixed on the upper part of the fixed plate (8); a holding cylinder (603) is fixedly connected to the outer side of the second vertical plate (602); an output end of the holding cylinder (603) passes through the second vertical plate (602) and is connected to a holding plate (604); an anti-slip component (7) is provided on the upper part of the flip plate (502); after the holding component (6) clamps the brick body (9), the anti-slip component (7) positions and clamps the brick body (9) from both sides of the brick body (9).
2. The brick production line turning mechanism according to claim 1 is characterized in that: The upper part of the fixing plate (8) is provided with a hollow plate (801) and an anti-collision pad (802) located at the upper end of the hollow plate (801).
3. The brick production line turning mechanism according to claim 2 is characterized in that: The anti-slip component (7) comprises a first fixed plate (701) and a second fixed plate (702) located outside the two ends of the fixed plate (8) and fixed to the upper part of the flip plate (502); a double-headed lead screw (704) with opposite thread directions passing through the hollow plate (801) and driven by a lead screw motor (703) is rotatably connected between the first fixed plate (701) and the second fixed plate (702); a lead screw slider (706) is connected to the threads at both ends of the double-headed lead screw (704); and the lead screw slider (706) is fixedly connected to an anti-slip plate (707).
4. The brick production line turning mechanism according to claim 3 is characterized in that: The height of the upper end of the anti-slip plate (707) is greater than the height of the upper surface of the anti-collision pad (802).
5. The brick production line turning mechanism according to claim 1 is characterized in that: The turning cylinder (5) is provided with a rotating shaft (501) rotatably connected to the two connecting blocks (103), and one of the rotating shafts (501) is connected to the rotating motor (4) via a coupling.
6. The brick production line turning mechanism according to claim 1 is characterized in that: There are four turning plates (502) which are evenly arranged along the radial direction of the turning cylinder (5).