Automatic cover opening device for tobacco turnover box
By designing an automatic cover opening device including a suction cup lifting device, a soot blowing nozzle and a box cover limiting device, the problems of insufficient suction cup adsorption force and box cover drop in smoke and dust environment are solved, and reliable cover opening and production safety of tobacco turnover box is achieved.
Patent Information
- Application Number
- CN202421434188.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-06-21
AI Technical Summary
The existing tobacco turnover box cover opening device is insufficient in a smoke environment, resulting in failure of opening the cover; the suction cup is loosened and the upper cover falls, affecting production safety.
An automatic cover opening device including a frame body, a suction cup lifting device, a suction cup assembly, a soot blowing nozzle and a box cover limiting device is designed. The suction cup lifting device realizes the lifting of the suction cup through the lifting cylinder. The soot blowing nozzle is used to remove smoke and dust on the top of the box cover, and the box cover limiting device prevents the box cover from falling.
It realizes the maintenance of suction cup adsorption in a smoke environment, ensures the successful opening of the tobacco turnover box, and prevents the box cover from falling through the limiting device, ensuring production safety.
Smart Images

Figure CN222713861U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a cover opening device, in particular to an automatic cover opening device for a tobacco turnover box. Background Art
[0002] At present, some manufacturers in the tobacco industry adopt a production model of supplying tobacco from other places. This production model requires the use of a large number of tobacco turnover boxes. The usage process is: opening the cover of the tobacco turnover box, packing the tobacco, and returning the cover of the tobacco turnover box.
[0003] The tobacco turnover box is 120cm long and 120cm wide, and is made of stainless steel with a weight of 50Kg. Before packing tobacco into boxes, the box needs to be opened. Currently, the opening work is done by four suction cups falling at the same time. The suction cups are tightly attached to the upper cover of the tobacco turnover box to generate suction, and the upper cover of the tobacco turnover box is opened and maintained at a certain height by the adsorption force.
[0004] However, this structure has two problems. First, due to the smoke and dust in the production workshop, the fine smoke and dust adhere to the tobacco turnover box. When the suction cup is opening the upper cover of the tobacco turnover box, there is a problem of insufficient suction force of the suction cup, so that the tobacco turnover box opening work fails. Second, after the opening work is completed, the suction cup loosens due to insufficient suction force due to power outages, pipeline leakage, suction cup wear and other reasons, and the upper cover falls off, affecting normal production and safety. Utility Model Content
[0005] The utility model aims to provide an automatic cover opening device for a tobacco turnover box to solve the technical problems in the prior art, and can solve the problems of cover opening failure caused by insufficient adsorption force of the suction cup and upper cover falling caused by sudden loosening of the suction cup.
[0006] The utility model provides an automatic cover opening device for a tobacco turnover box, comprising a frame, wherein two suction cup lifting devices are arranged on the top of the frame, a suction cup assembly is installed at the telescopic end of each suction cup lifting device, a soot blowing nozzle is installed on each suction cup assembly, and a box cover limiting device is respectively arranged on both sides of the top of the frame.
[0007] In the aforementioned automatic opening device for the tobacco turnover box, preferably, the frame includes supporting legs and a top frame, one supporting leg is fixedly provided on each of the four corners of the bottom surface of the top frame, and two cross beams are symmetrically fixed in the top frame, and the arrangement direction of the two cross beams is perpendicular to the moving direction of the tobacco turnover box.
[0008] In the aforementioned automatic opening device for the tobacco turnover box, preferably, the two suction cup lifting devices have exactly the same structure, and both of the two suction cup lifting devices include a lifting cylinder, a lifting cylinder mounting plate, a suction cup mounting plate and a suction cup assembly, and the two ends of the lifting cylinder mounting plate are fixedly connected to the two cross beams, and the lifting cylinder is fixedly arranged in the middle of the lifting cylinder mounting plate, and the telescopic end of the lifting cylinder is vertically arranged downward, and after passing through the lifting cylinder mounting plate, it is fixedly connected to the suction cup mounting plate, and at least two suction cup assemblies are installed on the suction cup mounting plate.
[0009] In the aforementioned automatic lid opening device for the tobacco turnover box, preferably, two guide holes are opened on the lifting cylinder mounting plate, guide rods are slidably installed in the two guide holes, the lower ends of the guide rods are fixedly connected to the top surface of the suction cup mounting plate, and the two guide rods are symmetrically arranged relative to the lifting cylinder.
[0010] In the aforementioned automatic cover opening device for the tobacco turnover box, preferably, a plurality of the soot blowing nozzles are fixedly provided on one side of the suction cup mounting plate.
[0011] In the aforementioned automatic opening device for the tobacco turnover box, preferably, the structures of the two box cover limit devices are exactly the same, and the two box cover limit devices both include a push-pull cylinder, a connecting plate, a linear slide rail, a support rod and a support rod mounting plate, and each of the box cover limit devices includes two linear slide rails, and the two linear slide rails are respectively fixed on the ends of the two cross beams, and a slider is slidably installed on each of the linear slide rails, and the slider is fixedly connected to the top surface of the connecting plate, and the lower end of the connecting plate is fixedly connected to the support rod mounting plate, and a plurality of support rods are fixedly arranged on the support rod mounting plate, and the support rods are horizontally arranged, and a push-pull cylinder mounting plate is fixedly provided on the top frame, and the push-pull cylinder is fixedly arranged on the push-pull cylinder mounting plate, and the telescopic end of the push-pull cylinder is fixedly connected to the top of the connecting plate.
[0012] Compared with the prior art, the utility model includes a frame, and two suction cup lifting devices are arranged on the top of the frame, and a suction cup assembly is installed on the telescopic end of each suction cup lifting device, and a soot blowing nozzle is installed on each suction cup assembly, and a box cover limiting device is respectively arranged on both sides of the top of the frame. The utility model can realize the lifting and lowering of the box cover of the tobacco turnover box through the cooperation of the suction cup lifting device and the suction cup assembly, and the soot blowing nozzle can be used to blow away the smoke and dust on the top of the box cover, so as to prevent the problem that the suction cup assembly is not tightly adsorbed and the box cover cannot be lifted. The setting of the box cover limiting device can prevent the box cover from falling due to air leakage, power outage and other problems. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is an axonometric drawing of the utility model;
[0014] Figure 2 It is a structural diagram of the frame;
[0015] Figure 3 It is a structural schematic diagram of the suction cup lifting device;
[0016] Figure 4 It is a structural schematic diagram of the box cover limiting device.
[0017] Explanation of the reference numerals: frame 1, sootblowing nozzle 2, supporting leg 3, top frame 4, crossbeam 5, lifting cylinder 6, lifting cylinder mounting plate 7, suction cup mounting plate 8, suction cup assembly 9, guide rod 10, PLC programmable controller 11, push-pull cylinder 12, connecting plate 13, linear slide rail 14, support rod 15, support rod mounting plate 16, slider 17, push-pull cylinder mounting plate 18, lifting cylinder telescopic solenoid valve 19, push-pull cylinder telescopic solenoid valve 20, exhaust solenoid valve 21, blowing solenoid valve 22, smoke box in place detection switch 23. DETAILED DESCRIPTION
[0018] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be interpreted as limiting the present invention.
[0019] Embodiments of the present utility model: Figure 1-Figure 4 As shown, an automatic cover opening device for a tobacco turnover box includes a frame 1, and two suction cup lifting devices are arranged on the top of the frame 1. A suction cup assembly is installed at the telescopic end of each suction cup lifting device, and a soot blowing nozzle 2 is installed on each suction cup assembly. A box cover limiting device is respectively arranged on both sides of the top of the frame 1.
[0020] Two suction cup lifting devices are arranged near the middle of the frame 1. The suction cup lifting devices are used to control the height of the suction cup assembly. The suction cup assembly is used to adsorb or release the box cover of the tobacco box, and the suction cup lifting devices are used to raise or lower the box cover. By setting the soot blowing nozzle 2, the smoke and dust on the top of the box cover can be blown away to prevent the suction cup from not adsorbing tightly, and the box cover limit device can limit the position of the box cover to prevent the box cover from falling.
[0021] In a specific embodiment, the frame 1 includes a support leg 3 and a top frame 4. The top frame 4 is a rectangular frame. A support leg 3 is fixed to each of the four corners of the bottom surface of the top frame 4. The support leg 3 is arranged perpendicular to the top frame 4. The support leg 3 is used to support the top frame 4. Two cross beams 5 are symmetrically fixed in the top frame 4. The arrangement direction of the two cross beams 5 is perpendicular to the moving direction of the tobacco turnover box.
[0022] In order to improve the stability of the frame 1, a mounting plate with holes can be set at the bottom of the four supporting legs 3 of the frame 1, and the mounting plate can be fixed with expansion bolts, so that the position of the supporting legs 3 cannot be changed, thereby improving the stability of the frame 1.
[0023] Furthermore, the structures of the two suction cup lifting devices in the present embodiment are exactly the same. The two suction cup lifting devices both include a lifting cylinder 6, a lifting cylinder mounting plate 7, a suction cup mounting plate 8 and a suction cup assembly 9. The two ends of the lifting cylinder mounting plate 7 are fixedly connected to the two cross beams 5. The lifting cylinder 6 is fixedly arranged in the middle of the lifting cylinder mounting plate 7. The telescopic end of the lifting cylinder 6 is vertically arranged downward, and after passing through the lifting cylinder mounting plate 7, it is fixedly connected to the suction cup mounting plate 8. At least two suction cup assemblies 9 are installed on the suction cup mounting plate 8.
[0024] The lifting cylinder mounting plate 7 is perpendicular to the two beams 5. The lifting cylinder 6 is fixed to the middle position of the top surface of the lifting cylinder mounting plate 7 by a bolt assembly. The lifting cylinder 6 is used to push and pull the suction cup mounting plate 8 to change the height of the suction cup assembly 9. The suction cup assembly 9 is a commercially available component and can be purchased directly. The suction cup assembly 9 includes a rubber suction cup and a suction cup connecting pipe. The rubber suction cup is fixed at the lower end of the suction cup connecting pipe, and the two are internally connected. The upper end of the suction cup connecting pipe is connected to the air pipe, which is not shown in the figure. In this embodiment, four suction cup assemblies 9 are installed on each suction cup mounting plate 8.
[0025] The lifting cylinder mounting plate 7 and the suction cup mounting plate 8 are both arranged horizontally. In order to ensure the smooth lifting of the suction cup mounting plate 8, two guide holes are preferably opened on the lifting cylinder mounting plate 7. Guide rods 10 are slidably installed in the two guide holes. The lower end of the guide rod 10 is fixedly connected to the top surface of the suction cup mounting plate 8. The two guide rods 10 are symmetrically arranged relative to the lifting cylinder 6.
[0026] In order to improve the sliding smoothness between the guide rod 10 and the lifting cylinder mounting plate 7 , a sliding sleeve may be fixedly installed in the guide hole on the lifting cylinder mounting plate 7 .
[0027] Furthermore, a plurality of soot blowing nozzles 2 are fixedly arranged on one side of the suction cup mounting plate 8, and the air outlet end of the soot blowing nozzle 2 is arranged vertically. In this embodiment, the number of soot blowing nozzles 2 is three, and one soot blowing nozzle 2 is arranged between two adjacent suction cup assemblies 9, so that the smoke and dust on the top of the box cover can be effectively removed.
[0028] In some embodiments, the structures of the two box cover limiting devices are exactly the same. The two box cover limiting devices both include a push-pull cylinder 12, a connecting plate 13, a linear slide rail 14, a support rod 15 and a support rod mounting plate 16. Each box cover limiting device includes two linear slide rails 14. The two linear slide rails 14 are respectively fixed at the ends of the two cross beams 5. A slider 17 is slidably installed on each linear slide rail 14. The slider 17 is fixedly connected to the top surface of the connecting plate 13. The lower end of the connecting plate 13 is fixedly connected to the support rod mounting plate 16. A plurality of support rods 15 are fixedly arranged on the support rod mounting plate 16. The support rod mounting plate 16 is horizontally arranged. A push-pull cylinder mounting plate 18 is fixedly provided on the top frame 4. The push-pull cylinder 12 is fixedly arranged on the push-pull cylinder mounting plate 18. The telescopic end of the push-pull cylinder 12 is fixedly connected to the top of the connecting plate 13.
[0029] The linear slide rail 14 is arranged parallel to the cross beam 5. Both ends of the linear slide rail 14 have limit blocks, which can limit the position of the slider 17. The moving direction of the slider 17 is perpendicular to the moving direction of the tobacco peripheral packaging box. The connecting plate 13 has a top plate and a side plate. The top plate of the connecting plate 13 is fixedly connected to the two sliders 17 by a bolt assembly. The lower end of the side plate of the connecting plate 13 is fixedly connected to the support rod mounting plate 16 by a bolt assembly. The support rod 15 plays the role of supporting the box cover. The end of the support rod 15 is processed with a chamfer.
[0030] In some embodiments, an automatic control module is also provided on the top frame 4, and the automatic control module includes a PLC programmable controller 11, a lifting cylinder telescopic solenoid valve 19, a push-pull cylinder telescopic solenoid valve 20, an exhaust solenoid valve 21, an air blowing solenoid valve 22 and a smoke box in place detection switch 23. The lifting cylinder telescopic solenoid valve 19, the push-pull cylinder telescopic solenoid valve 20, the exhaust solenoid valve 21, the air blowing solenoid valve 22 and the smoke box in place detection switch 23 are all electrically connected to the PLC programmable controller 11. In addition, the lifting cylinder telescopic solenoid valve 19 is connected to the air source and the lifting cylinder 6 respectively through an air pipe, the push-pull cylinder telescopic solenoid valve 20 is connected to the air source and the push-pull cylinder 12 respectively through an air pipe, the exhaust solenoid valve 21 is connected to the exhaust fan and the suction cup assembly 9 respectively through an air pipe, the exhaust fan is not shown in the prior art figure, and the blowing solenoid valve 22 is connected to the air source and the soot blowing nozzle 2 respectively through an air pipe. It should be noted that due to the large number of circuits and air paths, in order to ensure the clarity and simplicity of the view, the wires and air pipes are not shown in the figure.
[0031] The working principle of the utility model is as follows: when the cigarette box in place detection switch 23 detects that the tobacco turnover box is in place, it sends a signal to the PLC programmable controller 11. After receiving the signal, the PLC programmable controller 11 controls the lifting cylinder telescopic solenoid valve 19 to work. The lifting cylinder telescopic solenoid valve 19 makes the lifting cylinder 6 extend and all the suction cup assemblies 9 fall. At the same time, the PLC programmable controller 11 controls the blowing solenoid valve 22 to open, so that the soot blowing nozzle 2 continues to blow air. When the suction cup assembly 9 falls into place and contacts the top surface of the box cover, the PLC programmable controller 11 controls the blowing solenoid valve 22 to close. Close, control the vacuum solenoid valve 21 to open, all the suction cup assemblies 9 generate negative pressure and suck the box cover, and then the PLC programmable controller 11 controls the lifting cylinder telescopic solenoid valve 19 to switch the state, so that the lifting cylinder 6 shrinks and the box cover is lifted. When the box cover moves into place, the PLC programmable controller 11 controls the push-pull cylinder telescopic solenoid valve 20 to work, and the push-pull cylinder telescopic solenoid valve 20 extends the push-pull cylinder 12, and the two connecting plates 13 approach each other, so that the support rod 15 moves to the bottom of the box cover, so that even if the box cover falls, it will be supported by the support rod 15 and will not fall to the ground. When the tobacco turnover box is filled with tobacco, it moves to the bottom of the frame 1, and the PLC programmable controller 11 controls the push-pull cylinder telescopic solenoid valve 20 to switch states, so that the push-pull cylinder 12 shrinks, and the support rod 15 moves to the outside of the box cover area. The PLC programmable controller 11 controls the lifting cylinder telescopic solenoid valve 19 to switch states, so that the lifting cylinder 6 extends. After the lifting cylinder 6 descends into place, the box cover covers the tobacco turnover box. The PLC programmable controller 11 controls the exhaust solenoid valve 21 to close, and the suction cup assembly 9 loses its adsorption force. The PLC programmable controller 11 controls the lifting cylinder telescopic solenoid valve 19 to switch states, so that the lifting cylinder 6 shrinks, and all the suction cup assemblies 9 rise, and a working cycle is completed.
[0032] The above describes in detail the structure, features and effects of the utility model based on the embodiments shown in the drawings. The above is only a preferred embodiment of the utility model, but the utility model is not limited to the scope of implementation shown in the drawings. Any changes made in accordance with the concept of the utility model, or modifications to equivalent embodiments with equivalent changes, which still do not exceed the spirit covered by the description and the drawings, should be within the protection scope of the utility model.
Claims
1. An automatic cover opening device for a tobacco turnover box, comprising a frame (1), characterized in that: Two suction cup lifting devices are arranged on the top of the frame (1), a suction cup assembly is installed on the telescopic end of each suction cup lifting device, a soot blowing nozzle (2) is installed on each suction cup assembly, and a box cover limiting device is respectively arranged on both sides of the top of the frame (1).
2. The automatic cover opening device for tobacco turnover box according to claim 1 is characterized in that: The frame (1) comprises a supporting leg (3) and a top frame (4); one supporting leg (3) is fixedly disposed on each of the four corners of the bottom surface of the top frame (4); two cross beams (5) are symmetrically fixedly disposed in the top frame (4); and the arrangement direction of the two cross beams (5) is perpendicular to the moving direction of the tobacco turnover box.
3. The automatic cover opening device for tobacco turnover box according to claim 2 is characterized in that: The structures of the two suction cup lifting devices are completely the same. Both of the two suction cup lifting devices comprise a lifting cylinder (6), a lifting cylinder mounting plate (7), a suction cup mounting plate (8) and a suction cup assembly (9). The two ends of the lifting cylinder mounting plate (7) are fixedly connected to the two cross beams (5). The lifting cylinder (6) is fixedly arranged in the middle of the lifting cylinder mounting plate (7). The telescopic end of the lifting cylinder (6) is arranged vertically downward and passes through the lifting cylinder mounting plate (7) and is fixedly connected to the suction cup mounting plate (8). At least two suction cup assemblies (9) are installed on the suction cup mounting plate (8).
4. The automatic cover opening device for tobacco turnover box according to claim 3 is characterized in that: The lifting cylinder mounting plate (7) is provided with two guide holes, and guide rods (10) are slidably mounted in the two guide holes. The lower ends of the guide rods (10) are fixedly connected to the top surface of the suction cup mounting plate (8), and the two guide rods (10) are symmetrically arranged relative to the lifting cylinder (6).
5. The automatic cover opening device for tobacco turnover box according to claim 4 is characterized in that: A plurality of soot blowing nozzles (2) are fixedly arranged on one side of the suction cup mounting plate (8).
6. The automatic cover opening device for tobacco turnover box according to claim 2 is characterized in that: The two box cover limiting devices have completely the same structure. Both of the box cover limiting devices comprise a push-pull cylinder (12), a connecting plate (13), a linear slide rail (14), a support rod (15) and a support rod mounting plate (16). Each of the box cover limiting devices comprises two linear slide rails (14). The two linear slide rails (14) are respectively fixed to the ends of the two cross beams (5). A slider (17) is slidably mounted on each of the linear slide rails (14). The slider (17) is slidably mounted on the two cross beams (5). The top surface of the connecting plate (13) is fixedly connected, the lower end of the connecting plate (13) is fixedly connected to the support rod mounting plate (16), a plurality of support rods (15) are fixedly arranged on the support rod mounting plate (16), the support rods (15) are arranged horizontally, a push-pull cylinder mounting plate (18) is fixedly provided on the top frame (4), the push-pull cylinder (12) is fixedly arranged on the push-pull cylinder mounting plate (18), and the telescopic end of the push-pull cylinder (12) is fixedly connected to the top of the connecting plate (13).