A device for quickly replacing and installing the suction nozzle on the extractor of the ZB416 hard box packaging machine

By designing a split nozzle fixing device on the extractor of the ZB416 hard box packaging machine, the problem of complex and easy damage of the nozzle replacement is solved, and the rapid replacement and installation of the nozzle is realized, and the equipment maintenance efficiency and product quality are improved.

CN222713900UActive Publication Date: 2025-04-04CHINA TOBACCO HUNAN IND CORP
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Patent Information

Application Number
CN202421556596.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-02
Publication Date
2025-04-04
Estimated Expiration
2034-07-02

AI Technical Summary

Technical Problem

The suction nozzle of the ZB416 hard box packaging machine wears or is damaged after long-term use. The traditional replacement method is complex and easy to damage, resulting in low maintenance efficiency and equipment damage.

Method used

A split nozzle fixing device is designed, including a first support, a second support and a rear support, and the quick replacement and installation of the nozzle is achieved through a removable connection to ensure accurate positioning of the nozzle.

Benefits of technology

It realizes rapid replacement and installation of the suction nozzle, reduces maintenance difficulty, improves equipment maintenance efficiency, reduces damage to the suction nozzle when loading into the support, and improves product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application discloses a device for quickly replacing and installing a suction nozzle on an extractor of a ZB416 hard box packaging machine, comprising: a first support, a second support, a suction nozzle, and a rear support; the first support and the second support are combined by a detachable connection, and a cavity for accommodating the suction nozzle is formed therebetween; the back of the suction nozzle is also provided with the rear support, and the rear support is connected to the first support and the second support by a detachable connection, and an air hole connected to the suction nozzle is also provided on the rear support; an opening is provided at the top of the first support, and the width of the opening is smaller than the volume of the suction nozzle, so that the suction nozzle can be snapped into the cavity provided in the first support, and fixed by the second support. By providing a split suction nozzle fixing device on the extractor of the ZB416 unit, the maintenance efficiency of replacing the suction nozzle of the extractor is improved, the maintenance intensity is reduced, and the operator can easily get started with the device for replacing the suction nozzle.
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Description

Technical Field

[0001] The utility model belongs to the technical field of tobacco production inspection equipment, and particularly relates to a device for quickly replacing and installing a suction nozzle on an extractor of a ZB416 hard box packaging machine. Background Art

[0002] Among tobacco packaging machines, the ZB416 hard box packaging machine is a common packaging equipment. As a high-speed packaging unit specially used for cigarette pack production, its designed production capacity is 600 packs / minute. The nozzle needs to suck 600 times per minute, so it is a consumable part and needs to be replaced frequently.

[0003] However, the nozzle on the extractor will wear out or be damaged during long-term use and needs to be replaced regularly. The traditional way to replace the nozzle requires disassembling the entire device, removing the nozzle device from the extractor, and then squeezing the nozzle into the hole of the front suction plate. Since the bottom of the nozzle is relatively thick, it is not easy to squeeze into the narrow hole. This process can also easily cause the new nozzle to be damaged. The damaged nozzle does not meet the use requirements. The replacement operation is cumbersome, the maintenance efficiency is low, and it is easy to cause damage to the equipment.

[0004] Therefore, designing a device that can quickly replace suction nozzles is of great significance for improving equipment maintenance efficiency and reducing maintenance costs, and is a technical difficulty that technical personnel in this field urgently need to solve. Utility Model Content

[0005] In order to solve the problem in the above-mentioned prior art that the installation and replacement of the suction nozzle on the extractor of the ZB416 unit is complicated to operate and may cause damage to the suction nozzle; the utility model provides a device for quickly replacing and installing the suction nozzle on the extractor of the ZB416 hard box packaging machine. By providing a split suction nozzle fixing device on the extractor of the ZB416 unit, the maintenance efficiency of replacing the suction nozzle of the extractor is improved, the maintenance intensity is reduced, and the operator can easily get started with the device for replacing the suction nozzle.

[0006] The utility model provides a device for quickly replacing and installing a suction nozzle on an extractor of a ZB416 hard box packaging machine. The specific technical scheme is as follows, comprising: a first support, a second support, a suction nozzle, and a rear support;

[0007] The first support and the second support are combined by a detachable connection, and a cavity for accommodating the suction nozzle is formed therebetween;

[0008] The back of the suction nozzle is also provided with the rear support, which is connected to the first support and the second support through a detachable connection, and the rear support is also provided with an air hole connected with the suction nozzle;

[0009] The top of the first support is provided with an opening, and the width of the opening is smaller than the volume of the suction nozzle, so that the suction nozzle can be snap-fitted into the cavity in the first support and fixed by the second support.

[0010] Preferably, the air hole provided on the back of the rear support is used to connect a negative pressure air pipe to provide negative pressure for the suction nozzle.

[0011] Preferably, the air hole is arranged at the center of the rear support.

[0012] Preferably, the contact assembly surface between the first support and the second support is an inclined surface, and the inclined surface of the first support is expanded from the center toward the second support by the opening.

[0013] Preferably, the first support and the second support are detachably connected by bolts, and the bolts penetrate the contact assembly surfaces of the first support and the second support for fixing.

[0014] Preferably, a mounting hole is also provided on the side of the first support for detachable connection with the extractor.

[0015] Preferably, arc structures are symmetrically arranged on the side surfaces of the suction nozzle.

[0016] Preferably, the suction nozzle as a whole is divided into specific parts from the rear support to the front, in sequence: a plane abutment part, a middle support part, and an arc-shaped suction part;

[0017] The planar abutment portion is used to abut against the rear support;

[0018] The intermediate support portion is engaged with the first support and the second support;

[0019] The arc-shaped suction portion is the main action portion of the suction nozzle for providing negative pressure suction.

[0020] Preferably, the widths of the first support and the second support are arranged corresponding to the middle supporting portion.

[0021] Preferably, the suction nozzle is an integrally formed rubber molded part.

[0022] Compared with the prior art, the beneficial effects of this technical solution are:

[0023] The nozzle can be quickly taken out by the cooperation of the split upper and lower supports, without forcing the nozzle into the fixed support as in the prior art. The upper and lower supports can be detachably connected to ensure accurate nozzle positioning, meeting production and maintenance requirements.

[0024] Reduce the difficulty of maintenance, shorten the maintenance work that traditionally takes a long time to complete to a few minutes, so that operators can handle maintenance problems by themselves, improving equipment operation efficiency;

[0025] To ensure product quality, by optimizing maintenance methods, reduce the damage to the nozzle when it is installed into the support, and reduce the rejection rate of unqualified cigarette packs. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0027] Figure 1 It is a schematic diagram of the three-dimensional structure of a device for quickly replacing and installing a suction nozzle on an extractor of a ZB416 hard box packaging machine in a specific embodiment;

[0028] Figure 2 for Figure 1 Front view of the device for quickly replacing and installing the nozzle on the extractor of the ZB416 hard-box packaging machine;

[0029] Figure 3 for Figure 1 A top view of the device for quickly replacing and installing the nozzle on the extractor of the ZB416 hard-box packaging machine;

[0030] Figure 4 for Figure 1 Side view of the device for quickly replacing and installing the nozzle on the extractor of the ZB416 hard-box packaging machine;

[0031] Figure 5 for Figure 1 Exploded view of the device for quickly replacing and installing nozzles on the extractor of the ZB416 hard-box packaging machine.

[0032] The specific figures are:

[0033] 1. First support; 2. Second support; 3. Suction nozzle; 4. Rear support; 5. Cavity; 6. Air hole; 7. Mounting hole; 8. Plane abutment portion; 9. Middle support portion; 10. Arc-shaped suction portion. DETAILED DESCRIPTION

[0034] In order to enable those skilled in the art to better understand the technical solutions in this application, the technical solutions in the embodiments of this application will be clearly and completely described below. Obviously, the described embodiments are only part of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0035] It should be noted that when an element is referred to as being "fixed on" or "set on" another element, it can be directly on the other element or indirectly set on the other element; when an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0036] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0037] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, "multiple" and "several" mean two or more, unless otherwise clearly and specifically defined.

[0038] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the conditions under which this application can be implemented. Therefore, they have no substantive technical significance. Any structural modification, change in proportional relationship or adjustment of size should still fall within the scope of the technical content disclosed in this application without affecting the effects and purposes that can be achieved by this application.

[0039] Please refer to Figures 1 to 3 , the technical scheme of the utility model is specifically described as a device for quickly replacing and installing a suction nozzle 3 on an extractor of a ZB416 hard box packaging machine, comprising: a first support 1, a second support 2, a suction nozzle 3, and a rear support 4;

[0040] Compared with the fixed suction nozzle 3 mounting seat in the prior art, the suction nozzle 3 with high toughness needs to be deformed by a large external force for press-fitting; in the present technical solution, the first support 1 and the second support 2 are combined by a detachable connection, a split assembly design is adopted, and a cavity 5 for accommodating the suction nozzle 3 is formed between them, so that the installation process of the suction nozzle 3 is simplified;

[0041] like Figure 1 , Figure 3 as well as Figure 4 The back of the suction nozzle 3 is also provided with the rear support 4, which is connected to the first support 1 and the second support 2 through a detachable connection, and the rear support 4 is also provided with an air hole 6 connected to the suction nozzle 3, and negative pressure is generated through the air hole 6, so that the suction nozzle 3 generates suction to suck and release the cigarette pack;

[0042] As a split-type nozzle 3 mounting seat in the present technical solution, its important innovation lies in that an opening is provided at the top of the first support 1, and the width of the opening is smaller than the volume of the nozzle 3, so that the nozzle 3 can be snap-fitted into the cavity 5 in the first support 1 and abutted and fixed by the second support 2; specifically, Figure 5 As shown, when the suction nozzle 3 needs to be pressed into the first support 1, compared with the fixed mounting seat in the prior art, an opening is provided in the first support 1, which can make it more convenient for the suction nozzle 3 to be pressed into the cavity 5 in the first support 1.

[0043] As a preferred example, Figure 5 As shown, in this embodiment, the air hole 6 is provided on the back of the rear support 4, and its function is to connect the negative pressure air pipe to provide negative pressure for the suction nozzle 3. By switching the negative pressure air pipe on and off, the air hole 6 and thus the suction force of the suction nozzle 3 are controlled, thereby switching the suction and release of the cigarette box during the production process.

[0044] Further, such as Figure 5 As shown, in this embodiment, the air hole 6 is arranged at the center of the rear support 4. The air hole 6 arranged at the center can enable the suction nozzle 3 to provide suction to the cigarette box more evenly, thereby ensuring the reliability of the suction process.

[0045] Preferably, compared with the fixed mounting seat in the prior art, the present application scheme uses the first support 1 and the second support 2 as split bodies, and an opening is provided on the first support 1, so that the suction nozzle 3 can be conveniently pressed into the first support 1; therefore, in order to facilitate the press-fitting of the suction nozzle 3, as Figures 1 to 5As shown, in this embodiment, the opening of the first support 1 is set as an inclined surface, and the inclined surface of the first support 1 is set to expand from the center of the opening toward the second support 2. Specifically, the opening gradually expands from the inside to the outside; through such a structural setting, the suction nozzle 3 can be easily pressed and installed into the first support 1.

[0046] Better, such as Figure 1 and Figure 5 As shown, in the present embodiment, the specific method of the detachable connection between the first support 1 and the second support 2 is a threaded connection through bolts, and a threaded hole is set through the contact assembly surface of the first support 1 and the second support 2, so that the bolt can penetrate the contact assembly surface of the first support 1 and the second support 2 to fix and lock them.

[0047] As a preferred example, Figure 1 and Figure 5 As shown, in the present embodiment, in order to allow the device for quickly replacing and installing the suction nozzle 3 provided by the present application scheme to be stably set on the extractor, a mounting hole 7 is further provided on the side of the first support 1 for detachable connection with the extractor; specifically, the mounting holes 7 are stacked and arranged on both sides of the first support 1, and are generally connected to the extractor by bolts.

[0048] As a preferred example, Figure 5 As shown, in order to facilitate the suction nozzle 3 to be easily pressed into the first support 1, the side of the suction nozzle 3 is symmetrically provided with an arc structure. Specifically in this embodiment, the cross-sectional shape of the suction nozzle 3 is an elliptical structure.

[0049] Further, such as Figure 5 As shown, the suction nozzle 3 as a whole is forward from the rear support 4, and according to the specific functional layout, the specific parts are sequentially distinguished as: a plane abutment part 8, a middle support part 9, and an arc-shaped suction part 10;

[0050] The plane abutting portion 8 is used to abut against the rear support 4, and its width is greater than the size of the cavity 5 of the first support 1, and is used to be clamped with the first support 1 and the back of the second support 2;

[0051] The intermediate support portion 9 is used as the main support portion of the nozzle 3, and its outer surface is engaged with the first support 1 and the second support 2 for support;

[0052] The arc-shaped suction part 10 is the main action part of the suction nozzle 3 for providing negative pressure suction. By providing the arc-shaped suction part 10, the suction is carried out as close to the surface of the cigarette box as possible during contact with the cigarette box.

[0053] Furthermore, the widths of the first support 1 and the second support 2 are set corresponding to the middle support portion 9. Figure 1 , Figures 3 to 5 As shown, in order to ensure that the suction nozzle 3 fits tightly with the first support 1 and the second support 2, the width of the intermediate support portion 9 is equal to the width of the first support 1 and the second support 2 to ensure that there is no gap.

[0054] Furthermore, the suction nozzle 3 is an integrally formed rubber molded part, which has the characteristics of high flexibility and high strength, ensuring that it can be pressed into the first support 1.

[0055] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A device for quickly replacing and installing a suction nozzle (3) on an extractor of a ZB416 hard-box packaging machine, characterized in that: include: A first support (1), a second support (2), a suction nozzle (3), and a rear support (4); The first support (1) and the second support (2) are combined through a detachable connection, and a cavity (5) is formed therebetween for accommodating the suction nozzle (3); The rear support (4) is also provided on the back of the suction nozzle (3); the rear support (4) is connected to the first support (1) and the second support (2) through a detachable connection; the rear support (4) is also provided with an air hole (6) in communication with the suction nozzle (3); The top of the first support (1) is provided with an opening, and the width of the opening is smaller than the volume of the suction nozzle (3), so that the suction nozzle (3) can be snap-fitted into the cavity (5) in the first support (1) and abutted and fixed by the second support (2).

2. The device for quickly replacing and installing the suction nozzle (3) on the extractor of the ZB416 hard box packaging machine according to claim 1 is characterized in that: The air hole (6) provided on the back of the rear support (4) is used to connect a negative pressure air pipe to provide negative pressure for the suction nozzle (3).

3. The device for quickly replacing and installing the suction nozzle (3) on the extractor of the ZB416 hard box packaging machine according to claim 2 is characterized in that: The air hole (6) is arranged at the center of the rear support (4).

4. The device for quickly replacing and installing the suction nozzle (3) on the extractor of the ZB416 hard box packaging machine according to claim 3 is characterized in that: The contact assembly surface between the first support (1) and the second support (2) is an inclined surface, and the inclined surface of the first support (1) is arranged to expand from the center of the opening toward the second support (2).

5. The device for quickly replacing and installing the suction nozzle (3) on the extractor of the ZB416 hard box packaging machine according to claim 4 is characterized in that: The first support (1) and the second support (2) are detachably connected via bolts, and the bolts penetrate the contact assembly surfaces of the first support (1) and the second support (2) to fix them.

6. The device for quickly replacing and installing the suction nozzle (3) on the extractor of the ZB416 hard box packaging machine according to claim 5 is characterized in that: The side surface of the first support (1) is also provided with a mounting hole (7) for detachably connecting with the extractor.

7. The device for quickly replacing and installing the suction nozzle (3) on the extractor of the ZB416 hard box packaging machine according to claim 5 is characterized in that: The side surface of the suction nozzle (3) is symmetrically provided with an arc structure.

8. The device for quickly replacing and installing the suction nozzle (3) on the extractor of the ZB416 hard box packaging machine according to claim 6 is characterized in that: The suction nozzle (3) as a whole extends forward from the rear support (4), and the specific parts are distinguished in sequence: a plane abutment part (8), an intermediate support part (9), and an arc-shaped suction part (10); The planar abutment portion (8) is used to abut against the rear support (4); The intermediate support portion (9) is snap-fitted with the first support (1) and the second support (2); The arc-shaped suction portion (10) is the main action portion of the suction nozzle (3) for providing negative pressure suction.

9. The device for quickly replacing and installing the suction nozzle (3) on the extractor of the ZB416 hard box packaging machine according to claim 8, characterized in that: The widths of the first support (1) and the second support (2) are arranged corresponding to the middle support portion (9).

10. The device for quickly replacing and installing the suction nozzle (3) on the extractor of the ZB416 hard box packaging machine according to any one of claims 2 to 9, characterized in that: The suction nozzle (3) is an integrally formed rubber molded part.