Ribbon detection device

Abstract

The utility model relates to the field of cable tie production, and discloses a cable tie detection device which is characterized in that a feeding mechanism and a detection and distribution mechanism are arranged on the left side above a rack, a CCD detection mechanism is correspondingly arranged in front of the detection and distribution mechanism, and a discharging mechanism is arranged on the right side of the CCD detection mechanism; a feeding mechanism is arranged on the left side of the rack, a double-station feeding mechanism is arranged on the left side of the feeding mechanism in a front-back sliding mode, two vibrating trays are symmetrically arranged on the left side of the rack, a feeding rail is arranged on each vibrating tray, and the double-station feeding mechanism is arranged at the right end of the feeding rail. The double-station feeding mechanism is arranged between the vibrating tray and the feeding mechanism in a matched mode, it can be guaranteed that ribbons are rapidly gathered in the two feeding plates, feeding can be conducted circularly and alternately, and therefore continuous feeding is guaranteed, and the ribbon detection efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the field of cable tie production, in particular to a cable tie detection device. Background Art

[0002] During the production process of cable ties, it is necessary to inspect the cable ties to confirm that the product is intact. Chinese Patent No. CN213670565U discloses a cable tie inspection machine, including a cabinet, and a feeding mechanism is arranged on the left side of the cabinet. By adopting the above scheme, the utility model has a simple structure and is easy to use, and can realize automatic loading, inspection, unloading and closing of cable ties, saving a lot of manpower, effectively improving production efficiency, and having good market application value. In the above structure, a vibration plate feeder is adopted, and the vibration plate feeder can arrange the cable ties vertically and convey them to the feeding mechanism. The material feeding speed in a vibration plate feeder is limited, and the device can inspect five cable ties at a time. This results in a period of waiting after each inspection is completed before the loading and inspection can be completed, which makes the inspection efficiency relatively low. For this reason, we designed a cable tie inspection device. Utility Model Content

[0003] In order to solve the technical problem that the device can detect five cable ties at a time, which results in a need to wait for a period of time after each detection before loading and testing can be completed, resulting in relatively low detection efficiency, the utility model provides a cable tie detection device.

[0004] The utility model is implemented by the following technical scheme: a cable tie detection device comprises a frame, a feeding mechanism and a detection and dividing mechanism are arranged on the left side above the frame, a CCD detection mechanism is arranged in front of the detection and dividing mechanism, a discharging mechanism is arranged on the right side of the CCD detection mechanism, the detection and dividing mechanism comprises a support seat, and a guide module, an NG discharging module and a material moving module are arranged in sequence from top to bottom on the side corresponding to the support seat and the CCD detection mechanism; the CCD detection mechanism comprises a support frame, the support frame is vertically mounted on the upper surface of the frame, the support frame is provided with an upper cross bar and a lower cross bar, the upper surfaces of the upper cross bar and the lower cross bar are respectively provided with CCD fixing plates, sliding components in the front and rear directions are respectively installed on the CCD fixing plates, and CCD detection cameras are respectively installed on the sliding components, the working ends of the two CCD detection cameras correspond to the NG discharging module, and a double-station feeding mechanism is arranged in a front-rear sliding manner on the left side of the feeding mechanism;

[0005] Two symmetrically arranged vibrating material trays are arranged on the left side of the frame, each of the vibrating material trays is provided with a feeding track, and the double-station feeding mechanism is placed at the right end of the feeding track.

[0006] As a further improvement of the above scheme, the double-station loading mechanism includes a mobile cylinder installed above the frame, the front end of the push rod of the mobile cylinder is connected to a mobile plate, a straight vibrator is installed above the mobile plate, two symmetrically distributed brackets are installed above the straight vibrator, and a feed plate is arranged on the top of the bracket, each of the feed plates is divided into two in the middle to form a feeding gap, the size and structure of the feeding gap are consistent with the size and structure of the feeding track in the vibrating feed tray, so that the cable tie can be moved to the feeding gap of the feed plate for collection and waiting for loading.

[0007] As a further improvement of the above scheme, a blocking plate is installed on the left outward end of the feed plate, and the left surface of the blocking plate is flush with the left surface of the feed plate. When a feed plate is docked with the feeding mechanism and loading, the blocking plate at the left end of the loading plate can block the feeding track of the corresponding vibrating material tray to prevent the cable tie from leaking.

[0008] As a further improvement of the above scheme, two symmetrically distributed guide rails are arranged above the frame, and sliders are installed on the guide rails for sliding back and forth. The movable plate is fixed above the two sliders to facilitate the back and forth movement of the two feed plates, and then to facilitate alternating docking with the feed mechanism and feeding, thereby improving the feeding speed.

[0009] As a further improvement of the above scheme, the feeding mechanism includes a straight vibrator, a bracket and three parts of a feeding plate, and blocking plates are provided at both the front and rear ends of the left end of the feeding mechanism, and the left surface of the blocking plate is in sliding contact with the right surfaces of the two feeding plates in the station loading mechanism;

[0010] The left side surfaces of the two blocking plates are in sliding contact with the right ends of the feeding tracks on the two vibrating material trays respectively. When a feeding plate is docked with the feeding mechanism and loads materials, the blocking plate at the left end of the loading plate can block the feeding track of the corresponding vibrating material tray to prevent the cable tie from leaking.

[0011] As a further improvement of the above-mentioned scheme, when the feed notch of the feed plate on the front side coincides with the front feed track, the feed notch of the feed plate on the rear side coincides with the feed notch of the feed plate in the feed mechanism. When one feed plate is docked with the feed mechanism to feed, the other feed plate will dock with one of the feed tracks and feed, thereby speeding up the overall feeding speed and improving the detection efficiency.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] 1. The utility model sets two sets of vibrating material trays, and cooperates with the double-station feeding mechanism set between the vibrating material tray and the feeding mechanism, so as to ensure that the cable ties are quickly gathered inside the two feeding plates, and can feed them alternately in a cycle, thereby ensuring uninterrupted feeding and improving the detection efficiency of the cable ties;

[0014] 2. The blocking plate and the partition plate are set so that when one of the feed plates is feeding, the right end of the other feed plate is blocked, so that the cable ties can be continuously gathered, and the corresponding feed track can be blocked and gathered, so as to facilitate the subsequent cable ties to be quickly collected into the feed plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the overall structure of the cable tie detection device provided by the utility model;

[0016] Figure 2 for Figure 1 The enlarged structural diagram at A in the middle;

[0017] Figure 3 for Figure 1 A schematic diagram in which no vibrating feed tray is provided;

[0018] Figure 4 for Figure 1 Structural diagram of the middle double-station feeding mechanism;

[0019] Figure 5 for Figure 4 The front and rear isometric drawings of the

[0020] Figure 6 for Figure 1 Schematic diagram of the detection and separation mechanism, CCD detection mechanism, and unloading mechanism.

[0021] Description of main symbols:

[0022] 1. Frame; 2. Vibrating tray; 21. Feed track; 3. Feed mechanism; 31. Blocking plate; 4. Detection and distribution mechanism; 5. CCD detection mechanism; 6. Unloading mechanism; 7. Double-station loading mechanism; 71. Moving cylinder; 72. Moving plate; 73. Sliding block; 74. Guide rail; 75. Straight vibrator; 76. Bracket; 77. Feed plate; 78. Blocking plate; 79. Feeding notch. DETAILED DESCRIPTION

[0023] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.

[0024] Example:

[0025] Please combine Figure 1-Figure 6The cable tie detection device of this embodiment includes a frame 1, a feeding mechanism 3 and a detection and dividing mechanism 4 are arranged on the left side above the machine frame 1, a CCD detection mechanism 5 is arranged in front of the machine detection and dividing mechanism 4, and a discharge mechanism 6 is arranged on the right side of the machine CCD detection mechanism 5. The machine detection and dividing mechanism 4 includes a support seat, and a guide module, an NG discharge module and a material transfer module are arranged on the side corresponding to the machine support seat and the machine CCD detection mechanism 5 from top to bottom; the machine CCD detection mechanism 5 includes a support frame, and the machine support frame is vertically mounted on the upper surface of the machine frame 1, and the machine support frame is provided with an upper cross bar and a lower cross bar, and the upper surfaces of the upper cross bar and the lower cross bar of the machine are respectively provided with CCD fixing plates, and sliding components in the front and rear directions are respectively installed on the machine CCD fixing plates, and CCD detection cameras are respectively installed on the machine sliding components, and the working ends of the two machine CCD detection cameras correspond to the machine NG discharge module, and a double-station feeding mechanism 7 is arranged in a front-to-back sliding manner on the left side of the machine feeding mechanism 3;

[0026] Two symmetrically arranged vibrating material trays 2 are arranged on the left side of the machine frame 1 . A feeding track 21 is arranged on each of the machine vibrating material trays 2 , and the machine double-station feeding mechanism 7 is placed at the right end of the feeding track 21 .

[0027] The double-station loading mechanism 7 of the machine includes a moving cylinder 71 installed above the frame 1, and the front end of the push rod of the machine moving cylinder 71 is connected to a moving plate 72, and a straight vibrator 75 is installed above the machine moving plate 72. Two symmetrically distributed brackets 76 are installed above the machine straight vibrator 75, and a feed plate 77 is arranged on the top of the machine bracket 76. Each machine feed plate 77 is divided into two from the middle to form a feed gap 79. The size and structure of the feed gap 79 are consistent with the size and structure of the feed track 21 in the vibrating material tray 2, so that the cable tie can be moved to the feed gap 79 of the feed plate 77 for collection and waiting for loading.

[0028] A blocking plate 78 is installed on the left outward end of the machine feed plate 77, and the left surface of the machine blocking plate 78 is flush with the left surface of the feed plate 77. When a feed plate 77 is docked with the feeding mechanism 3 and loaded, the blocking plate 78 at the left end of the loading plate can block the feed track 21 of the corresponding vibrating material tray 2 to prevent the cable tie from leaking.

[0029] Two symmetrically distributed guide rails 74 are arranged above the machine frame 1, and sliders 73 are installed on the machine guide rails 74 for sliding back and forth. The machine moving plate 72 is fixed above the two sliders 73 to facilitate the back and forth movement of the two feeding plates 77, and then to facilitate alternating docking with the feeding mechanism 3 and feeding, thereby improving the feeding speed.

[0030] The machine feeding mechanism 3 includes a straight vibrator 75, a bracket 76 and a feeding plate 77, and the left end and the front and rear ends of the machine feeding mechanism 3 are both provided with a blocking plate 31, and the left surface of the machine blocking plate 31 is in sliding contact with the right surfaces of the two feeding plates 77 in the station feeding mechanism;

[0031] The left surfaces of the two machine blocking plates 78 are in sliding contact with the right ends of the feeding tracks 21 on the two vibrating trays 2 respectively. When a feeding plate 77 is docked with the feeding mechanism 3 and loading, the blocking plate 78 at the left end of the loading plate can block the feeding track 21 of the corresponding vibrating tray 2 to prevent the cable tie from leaking.

[0032] When the feed notch 79 of the front machine feed plate 77 overlaps with the front feed track 21, the feed notch 79 of the rear machine feed plate 77 overlaps with the feed notch 79 of the feed plate 77 in the feed mechanism 3. When one feed plate 77 is docked with the feed mechanism 3 for feeding, the other feed plate 77 will dock with one of the feed tracks 21 and feed, thereby accelerating the overall feeding speed and improving the detection efficiency.

[0033] The implementation principle of the cable tie detection device in the embodiment of the present application is as follows: in actual use, the vibrating material tray 2 can arrange the cable ties vertically and convey them to the feeding track 21. The double-station feeding mechanism 7 first moves forward as a whole, and makes the feeding notch 79 on the front feeding plate 77 dock with the front feeding track 21. At this time, a plurality of cable ties will enter the feeding notch 79 of the front feeding plate 77, and the blocking plate 78 on the rear feeding plate 77 will block the right end of the rear feeding track 21, but there will be a plurality of cable ties inside it at the rightmost end. When the front feeding plate After the 77 cable ties are fully collected, the entire double-station feeding mechanism 7 moves backward, and the feeding notch 79 of the front feeding plate 77 is docked with the feeding mechanism 3 for feeding, while the feeding notch 79 on the rear feeding plate 77 is docked with the rear feeding track 21, and the accumulated cable ties will quickly enter the feeding notch 79 of the feeding plate 77 and be collected. At this time, the front feeding track 21 is blocked and the cable ties are accumulated. This cycle can be repeated continuously and quickly to make the cable ties gather inside the two feeding plates 77, so that feeding can be carried out uninterruptedly, thereby improving the detection efficiency.

[0034] By setting two groups of vibrating material trays 2 and cooperating with the double-station feeding mechanism 7 set between the vibrating material tray 2 and the feeding mechanism 3, it is possible to ensure that the cable ties are quickly gathered inside the two feeding plates 77, and the feeding can be cyclically and alternately carried out, thereby ensuring uninterrupted feeding and improving the detection efficiency of the cable ties;

[0035] The blocking plate 78 and the baffle plate 31 are set so that when one of the feed plates 77 is loading, the right end of the other feed plate 77 is blocked, so that the cable ties can be continuously gathered, and the corresponding feed track 21 can be used to block and gather the cable ties, so as to facilitate the subsequent cable ties to be quickly collected into the feed plate 77.

[0036] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.

Claims

1. A cable tie detection device, comprising a frame (1), wherein a feeding mechanism (3) and a detection and distribution mechanism (4) are arranged on the upper left side of the frame (1), a CCD detection mechanism (5) is arranged in front of the detection and distribution mechanism (4), and a discharge mechanism (6) is arranged on the right side of the CCD detection mechanism (5), wherein the detection and distribution mechanism (4) comprises a support seat, and a guide module, an NG discharge module and a material shifting module are arranged on the side corresponding to the support seat and the CCD detection mechanism (5) from top to bottom, wherein the CCD detection mechanism (5) comprises a support frame, wherein the support frame is vertically mounted on the upper surface of the frame (1), wherein the support frame is provided with an upper cross bar and a lower cross bar, wherein the upper surfaces of the upper cross bar and the lower cross bar are respectively provided with CCD fixing plates, wherein sliding components in the front and rear directions are respectively installed on the CCD fixing plates, wherein CCD detection cameras are respectively installed on the sliding components, and the working ends of the two CCD detection cameras correspond to the NG discharge modules, wherein the CCD detection cameras are characterized in that: The left side of the feeding mechanism (3) is provided with a double-station loading mechanism (7) in a forward and backward sliding manner; Two symmetrically arranged vibrating material trays (2) are arranged on the left side of the frame (1), each of the vibrating material trays (2) is provided with a feeding track (21), and the double-station loading mechanism (7) is placed at the right end of the feeding track (21).

2. The cable tie detection device according to claim 1, characterized in that: The double-station loading mechanism (7) comprises a movable cylinder (71) installed above the frame (1), the front end of the push rod of the movable cylinder (71) is connected to a movable plate (72), a straight vibrator (75) is installed above the movable plate (72), two symmetrically distributed brackets (76) are installed above the straight vibrator (75), a feed plate (77) is arranged at the top of the bracket (76), and each feed plate (77) is divided into two from the middle to form a feed gap (79).

3. The cable tie detection device according to claim 2, characterized in that: A blocking plate (78) is installed on the left outward end of the feed plate (77), and the left side surface of the blocking plate (78) is flush with the left side surface of the feed plate (77).

4. The cable tie detection device according to claim 2, characterized in that: Two symmetrically distributed guide rails (74) are arranged above the frame (1), a slider (73) is mounted on the guide rail (74) for forward and backward sliding movement, and the movable plate (72) is fixed above the two sliders (73).

5. The cable tie detection device according to claim 3, characterized in that: The feeding mechanism (3) comprises a straight vibrator (75), a bracket (76) and a feeding plate (77), and the left end and the front and rear ends of the feeding mechanism (3) are both provided with a blocking plate (31), and the left surface of the blocking plate (31) is in sliding contact with the right surfaces of the two feeding plates (77) in the station loading mechanism; The left side surfaces of the two blocking plates (78) are in sliding contact with the right ends of the feeding tracks (21) on the two vibrating material trays (2) respectively.

6. The cable tie detection device according to claim 5, characterized in that: When the feeding notch (79) of the front feeding plate (77) overlaps with the front feeding track (21), the feeding notch (79) of the rear feeding plate (77) overlaps with the feeding notch (79) of the feeding plate (77) in the feeding mechanism (3).

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