A sludge material conveying device for producing ceramsite

Abstract

The utility model discloses a sludge material conveying device for producing ceramsite, which relates to the technical field of ceramsite production and processing, and comprises a base, a mounting frame is fixedly installed on one side of the top of the base, a conveying mechanism is fixedly installed on one side of the mounting frame, a feeding mechanism is fixedly installed on the other side of the mounting frame, and the output end of the feeding mechanism is arranged on one side of the upper end of the conveying mechanism. The utility model adopts the above structure, and can synchronously drive the crushing assembly and the rotating shaft to rotate synchronously through the auxiliary transmission of the transmission belt and the transmission pulley. The rotation of the rotating shaft can drive the flap to stir the sludge at the input end of the discharge hopper, which can promote the sludge to be discharged evenly and stably through the discharge hopper. During the rotation of the rotating shaft, the auger can be driven to rotate, thereby driving the materials on both sides of the lower end of the sludge box to surge inward, so that the materials can be discharged evenly through the discharge hopper, which can further improve the stability of material discharge.

Description

Technical Field

[0001] The utility model belongs to the technical field of ceramsite production and processing, and particularly relates to a sludge material conveying device for producing ceramsite. Background Art

[0002] The preparation of ceramsite from sludge is a process of using sludge as a waste material as raw material, and then going through a series of treatment and processing techniques to prepare ceramsite with a certain shape and properties. This process includes the treatment of sludge, the addition of binders, molding, sintering and other steps, and finally obtaining ceramsite products that can be used in the fields of soil improvement, horticultural cultivation, etc. This method realizes the reuse of sludge resources, and can also produce ceramsite with a certain strength and wear resistance, which has both environmental and economic benefits.

[0003] A Chinese patent with publication number "CN212655039U" discloses a novel dried sludge lifting and conveying device, which adopts a feeding box set on the base, and the feeding trough on the feeding box is aligned with the baffle on the conveyor belt, which can quickly lift the dried sludge, avoiding the cumbersome process of traditional manual placement. With the pushing mechanism set inside the feeding box, through the mounting seat, cross plate, hydraulic rod and pushing plate, the problem of accumulation caused by feeding of dried sludge can be effectively avoided. The operation is simple and convenient to use.

[0004] However, the above equipment still has certain defects during use. The overall structure of the feed box is relatively simple during use. It is just a container as a whole. During sludge transportation, the sludge is very easy to clump. During the transportation process, the sludge clumps are very easy to block the inside of the feed box, causing blockage in the material discharge. Once a blockage occurs, it needs to be manually cleared. It can be seen that its overall use has certain defects and shortcomings, and it needs to be improved. Utility Model Content

[0005] In view of the problems mentioned in the background technology, the purpose of the utility model is to provide a sludge material conveying device for producing ceramsite to solve the problems raised by the background technology.

[0006] The above technical objectives of the utility model are achieved through the following technical solutions:

[0007] A sludge material conveying device for producing ceramsite comprises a base, a mounting frame is fixedly installed on one side of the top of the base, a conveying mechanism is fixedly installed on one side of the mounting frame, a feeding mechanism is fixedly installed on the other side of the mounting frame, an output end of the feeding mechanism is arranged on one side of the upper end of the conveying mechanism, the feeding mechanism is arranged in an inclined manner, a support frame is fixedly installed on one side of the top of the base away from the mounting frame, and a first conveyor belt is rotatably connected to the inner upper end of the support frame;

[0008] The feeding mechanism includes a sludge box, which is fixedly installed on the inner side of the mounting frame away from the first conveyor belt, a crushing assembly is movably installed on the upper inner end of the sludge box, a discharge hopper is fixedly installed on one side of the bottom of the sludge box, the upper end of the discharge hopper is connected to the interior of the sludge box, a discharge assembly is movably installed on the lower inner end of the sludge box, and a transmission assembly is movably installed on the back of the sludge box. By arranging the feeding mechanism, the device can be started during use by starting the crushing assembly, and the operation of the crushing assembly can be linked by the transmission assembly, and then the discharge assembly can be synchronously driven to rotate. By synchronously driving the crushing assembly and the discharge assembly, the discharge uniformity of the discharge hopper inside the sludge box can be improved, and the overall feeding stability of the equipment can be improved.

[0009] As a preferred technical solution, the unloading assembly includes a rotating shaft, which is rotatably connected to the upper end of the discharge hopper in the sludge box, and a flap is fixedly installed at equal intervals in the middle of the outer surface of the rotating shaft. One end of the rotating shaft is fixedly connected to the transmission assembly. By setting the unloading assembly, the stability of the overall material conveying and discharge of the equipment can be improved, making the use of the equipment more convenient.

[0010] As a preferred technical solution, the conveying mechanism includes an inclined bracket, which is fixedly installed on one side of the mounting frame close to the first conveyor belt. The inner side of the inclined bracket is rotatably connected to the second conveyor belt. The outer surface of the second conveyor belt is fixedly installed with an upper hopper at equal intervals. The overall cross-sectional shape of the upper hopper is a right-angled trapezoid. The conveying mechanism is provided, so that during the use of the equipment, the stability of the overall material conveying of the equipment can be improved, and manual conveying is not required, which can make the overall use of the equipment more convenient.

[0011] As an optimal technical solution, the crushing assembly includes a driving motor and a crushing roller, the crushing roller is rotatably connected to both sides of the upper end of the crushing box, the driving motor is fixedly installed on one side of the upper front end of the crushing box, the outer surface of the crushing roller is fixedly installed with crushing teeth at equal intervals, the crushing rollers are meshed and connected by the crushing teeth, one end of one of the crushing rollers is fixedly connected to the output end of the driving motor, and by setting up the crushing assembly, the sludge can be crushed during use, the agglomeration of the sludge can be avoided, and the stability of the overall material transportation can be improved.

[0012] As an optimal technical solution, the transmission assembly includes a turntable, which is rotatably connected to an upper end on one side and a lower end on one side of the back side of the sludge box, and the front side of the turntable is fixedly connected to the rear end of a crushing roller and the rear end of a rotating shaft respectively. A transmission pulley is fixedly installed on the back side of the turntable, and the transmission pulleys are connected by a transmission belt. By setting up the transmission assembly, the crushing roller can drive the transmission pulley to rotate during use of the equipment, and the transmission pulley and the transmission belt can be used for auxiliary transmission, so that the crushing assembly and the unloading assembly can be synchronously driven to be linked, so that the overall unloading of the equipment is more uniform.

[0013] As a preferred technical solution, a reinforcement frame is fixedly installed at the upper end of the support frame at the corner with the first conveyor belt, and the overall side shape of the reinforcement frame is a right-angled triangle, which can improve the overall stability of the support frame and the reinforcement frame.

[0014] In summary, the utility model mainly has the following beneficial effects:

[0015] First, the sludge is discharged with the aid of the discharge hopper. At this time, the sludge is guided to the interior of the upper hopper on the second conveyor belt through the discharge hopper. The upper hopper assists in conveying the sludge upward, and the material conveyor belt is connected to the first conveyor belt. At this time, the upper hopper is turned downward to convey the sludge material inside the upper hopper to the first conveyor belt. By starting the first conveyor belt to run, the sludge material can be further conveyed by assisting the driving, so that the device has a better conveying effect and is convenient for conveying sludge materials.

[0016] Second, the driving motor is used to drive the crushing roller to rotate. At this time, the two sets of crushing rollers can be driven to rotate synchronously through the crushing teeth meshing transmission. The rotation of the crushing teeth can assist in crushing the sludge, which can avoid the sludge from agglomerating and agglomerating, and ensure the stability of the auxiliary discharge of the discharge hopper, so that the overall feeding stability of the equipment is strong, and no manual cleaning is required, which can improve the stability and convenience of the overall material transportation of the equipment and improve the overall performance of the equipment;

[0017] Third, through the auxiliary transmission of the transmission belt and the transmission pulley, the crushing component and the rotating shaft can be driven to rotate synchronously. The rotation of the rotating shaft can drive the flap to stir the sludge at the input end of the discharge hopper, which can promote the sludge to be discharged evenly and stably through the discharge hopper. During the rotation of the rotating shaft, the auger can be driven to rotate, and then the materials on both sides of the lower end of the sludge box can be driven to surge inward, so that the materials can be discharged evenly through the discharge hopper, which can further improve the stability of material discharge. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a rear view structural schematic diagram of the utility model;

[0020] Figure 3 It is a schematic diagram of the top view structure of the utility model;

[0021] Figure 4 It is a structural schematic diagram of a blanking component of the utility model.

[0022] Figure numerals: 1. base; 2. mounting frame; 3. conveying mechanism; 31. inclined bracket; 32. second conveyor belt; 33. loading hopper; 4. supporting frame; 5. loading mechanism; 51. sludge box; 52. crushing assembly; 521. driving motor; 522. crushing roller; 523. crushing teeth; 53. unloading assembly; 531. rotating shaft; 532. flap; 533. auger; 54. discharge hopper; 55. transmission assembly; 551. turntable; 552. transmission pulley; 553. transmission belt; 6. first conveyor belt; 7. reinforcement frame. DETAILED DESCRIPTION

[0023] Example

[0024] refer to Figures 1 to 4 A sludge material conveying device for producing ceramsite in this embodiment includes a base 1, a mounting frame 2 is fixedly installed on one side of the top of the base 1, a conveying mechanism 3 is fixedly installed on one side of the mounting frame 2, a feeding mechanism 5 is fixedly installed on the other side of the mounting frame 2, an output end of the feeding mechanism 5 is arranged on one side of the upper end of the conveying mechanism 3, and the feeding mechanism 5 is arranged in an inclined manner. A support frame 4 is fixedly installed on one side of the top of the base 1 away from the mounting frame 2, and a first conveyor belt 6 is rotatably connected to the inner upper end of the support frame 4;

[0025] The feeding mechanism 5 includes a sludge box 51, which is fixedly installed on the inner side of the mounting frame 2 away from the first conveyor belt 6. A crushing assembly 52 is movably installed on the upper end of the interior of the sludge box 51, and a discharge hopper 54 is fixedly installed on one side of the bottom of the sludge box 51. The upper end of the discharge hopper 54 is connected to the interior of the sludge box 51, and a discharge assembly 53 is movably installed on the lower end of the interior of the sludge box 51. A transmission assembly 55 is movably installed on the back of the sludge box 51. By setting the feeding mechanism 5, the device can be started during use by starting the crushing assembly 52. ​​The operation of the crushing assembly 52 can be linked through the transmission assembly 55, and then the discharge assembly 53 can be synchronously driven to rotate. By synchronously driving the crushing assembly 52 and the discharge assembly 53, the discharge uniformity of the discharge hopper 54 in the sludge box 51 can be improved, and the overall feeding stability of the equipment can be improved.

[0026] refer to Figure 1-Figure 3The conveying mechanism 3 includes an inclined bracket 31, which is fixedly installed on one side of the mounting frame 2 close to the first conveyor belt 6. The inner side of the inclined bracket 31 is rotatably connected to the second conveyor belt 32. The outer surface of the second conveyor belt 32 is fixedly installed with an upper hopper 33 at equal intervals. The overall cross-sectional shape of the upper hopper 33 is a right-angled trapezoid. The conveying mechanism 3 is set so that during use, the second conveyor belt 32 can be started to run, and the upper hopper 33 can be driven to circulate back and forth. The upper hopper 33 can receive sludge materials. When the upper hopper 33 flips to the bottom, the sludge material and the adaptive material fall out, which can improve the overall performance of the equipment.

[0027] refer to Figure 1-Figure 3 The pulverizing assembly 52 includes a driving motor 521 and a pulverizing roller 522. The pulverizing roller 522 is rotatably connected to both sides of the upper end of the pulverizing box. The driving motor 521 is fixedly installed on one side of the upper front end of the pulverizing box. The outer surface of the pulverizing roller 522 is fixedly installed with pulverizing teeth 523 at equal intervals. The pulverizing rollers 522 are meshed and connected by the pulverizing teeth 523. One end of a pulverizing roller 522 is fixedly connected to the output end of the driving motor 521. By setting up the pulverizing assembly 52, the pulverizing roller 522 can be driven to rotate by the driving motor 521 during use. The rotation of the pulverizing roller 522 can drive the pulverizer to pulverize the sludge material, thereby avoiding the agglomeration of sludge and improving the stability of the overall material transportation.

[0028] refer to Figure 4 The material discharge component 53 includes a rotating shaft 531, which is rotatably connected to the upper end of the discharge hopper 54 in the sludge box 51, and a flap 532 is fixedly installed at equal intervals in the middle of the outer surface of the rotating shaft 531. One end of the rotating shaft 531 is fixedly connected to the transmission component 55. By setting the material discharge component 53, the transmission component 55 can be used to assist in driving the rotating shaft 531 to rotate during use. The rotation of the rotating shaft 531 can drive the flap 532 to rotate. The rotation of the flap 532 can assist in stirring the input end of the discharge hopper 54, which can promote uniform and stable discharge of materials, improve the stability of the overall material conveying and discharge of the equipment, and facilitate the use of the equipment.

[0029] refer to Figure 2-Figure 3The transmission assembly 55 includes a turntable 551, which is rotatably connected to the upper end and the lower end of the back side of the sludge box 51. The front of the turntable 551 is fixedly connected to the rear end of a crushing roller 522 and the rear end of the rotating shaft 531 respectively. A transmission pulley 552 is fixedly installed on the back of the turntable 551. The transmission pulleys 552 are connected by a transmission belt 553. By setting the transmission assembly 55, the crushing roller 522 can be used to drive the transmission pulley 552 to rotate during use of the device. The transmission pulley 552 and the transmission belt 553 are used for auxiliary transmission, so that the two groups of crushing rollers 522 can be driven to rotate synchronously, and then the unloading assembly 53 can be driven to rotate while the crushing roller 522 is driven to rotate, so that the overall unloading of the device is more uniform.

[0030] refer to Figure 1-Figure 2 The upper end of the support frame 4 is located at the corner with the first conveyor belt 6 and a reinforcement frame 7 is fixedly installed. The overall side shape of the reinforcement frame 7 is a right-angled triangle. By setting the reinforcement frame 7, the support frame 4 can be reinforced by the reinforcement frame 7 during use, which can improve the overall stability of the support frame 4 and the reinforcement frame 7.

[0031] Principle and advantages of use: By setting the conveying mechanism 3 to cooperate with the first conveyor belt 6, during the use of the equipment, sludge can be added to the inside of the sludge box 51, and the sludge can be discharged with the assistance of the discharge hopper 54. At this time, the sludge is guided to the inside of the upper hopper 33 on the second conveyor belt 32 through the discharge hopper 54, and is assisted by the upper hopper 33 to be transported upward, so that the material conveyor belt can be the first conveyor belt 6. At this time, the upper hopper 33 is turned downward to transport the sludge material inside the upper hopper 33 to the first conveyor belt 6. By starting the operation of the first conveyor belt 6, the sludge material can be assisted to be driven for further transportation, so that the device has a better conveying effect, is convenient for conveying sludge materials, and can effectively avoid the problem of accumulation caused by the loading of dried sludge;

[0032] By setting the feeding mechanism 5, during the use of the equipment, when the sludge material is added to the sludge box 51, the driving motor 521 can be started to run, and the crushing roller 522 can be driven to rotate by the driving motor 521, that is, the crushing teeth 523 are meshed and driven to synchronously drive the two groups of crushing rollers 522 to rotate, and the crushing teeth 523 can be used to assist in crushing the sludge, which can avoid the sludge from agglomerating, and ensure the stability of the auxiliary discharge of the discharge hopper 54, so that the overall feeding stability of the equipment is strong, no manual cleaning is required, and the stability and convenience of the overall material transportation of the equipment can be improved, and the overall use performance of the equipment can be improved;

[0033] By setting the crushing assembly 52 to cooperate with the feeding assembly 53 and the transmission assembly 55, the crushing roller 522 can be synchronously driven to rotate by the driving motor 521 during use. At this time, the crushing roller 522 drives the rotating shaft 531 at the other end to rotate, and the rotation of the rotating shaft 531 can drive the driving pulley 552 to rotate. Since the driving pulleys 552 are driven by the driving belt 553, the two sets of driving pulleys 552 can be synchronously driven to rotate. When the two sets of driving pulleys 552 rotate, the rotating shaft 531 at the input end of the discharge hopper 54 can be synchronously driven to rotate. The rotation of the rotating shaft 531 can drive the flap plate 532 to rotate. The rotation of the flap plate 532 can assist in stirring the sludge at the input end of the discharge hopper 54, which can cause the sludge to be discharged evenly and stably through the discharge hopper 54. At the same time, during the rotation of the rotating shaft 531, the auger 533 can be driven to rotate synchronously. The threads of the two augers 533 have opposite rotation directions. At this time, the synchronous rotation of the two groups of augers 533 can assist in driving the materials on both sides of the lower end of the sludge box 51 to surge inward, so that the materials can be discharged evenly through the discharge hopper 54, which can further improve the stability of material discharge.

Claims

1. A sludge material conveying device for producing ceramsite, comprising a base (1), characterized in that: A mounting frame (2) is fixedly mounted on one side of the top of the base (1), a conveying mechanism (3) is fixedly mounted on one side of the mounting frame (2), a loading mechanism (5) is fixedly mounted on the other side of the mounting frame (2), an output end of the loading mechanism (5) is arranged on one side of the upper end of the conveying mechanism (3), the loading mechanism (5) is arranged in an inclined manner, a support frame (4) is fixedly mounted on the side of the top of the base (1) away from the mounting frame (2), and a first conveying belt (6) is rotatably connected to the inner upper end of the support frame (4); The feeding mechanism (5) comprises a sludge box (51), the sludge box (51) being fixedly mounted on the inner side of the mounting frame (2) away from the first conveyor belt (6), a crushing assembly (52) being movably mounted on the upper end of the interior of the sludge box (51), a discharge hopper (54) being fixedly mounted on one side of the bottom of the sludge box (51), the upper end of the discharge hopper (54) being connected to the interior of the sludge box (51), a discharge assembly (53) being movably mounted on the lower end of the interior of the sludge box (51), and a transmission assembly (55) being movably mounted on the back of the sludge box (51).

2. A sludge material conveying device for producing ceramsite according to claim 1, characterized in that: The conveying mechanism (3) comprises an inclined bracket (31), the inclined bracket (31) being fixedly mounted on a side of the mounting frame (2) close to the first conveyor belt (6), the inner side of the inclined bracket (31) being rotatably connected to a second conveyor belt (32), the outer surface of the second conveyor belt (32) being fixedly mounted with an upper hopper (33) at equal intervals, the overall cross-sectional shape of the upper hopper (33) being arranged in a right-angled trapezoidal shape.

3. The sludge material conveying device for producing ceramsite according to claim 1, characterized in that: The pulverizing assembly (52) comprises a driving motor (521) and pulverizing rollers (522); the pulverizing rollers (522) are rotatably connected to both sides of the upper end of a pulverizing box; the driving motor (521) is fixedly mounted on one side of the upper front end of the pulverizing box; pulverizing teeth (523) are fixedly mounted on the outer surface of the pulverizing rollers (522) at equal intervals; the pulverizing rollers (522) are meshedly connected to each other via the pulverizing teeth (523); and one end of one of the pulverizing rollers (522) is fixedly connected to the output end of the driving motor (521).

4. A sludge material conveying device for producing ceramsite according to claim 3, characterized in that: The material discharge assembly (53) comprises a rotating shaft (531), wherein the rotating shaft (531) is rotatably connected to the upper end of the discharge hopper (54) in the sludge box (51), and flaps (532) are fixedly installed at equal intervals in the middle of the outer surface of the rotating shaft (531), and one end of the rotating shaft (531) is fixedly connected to the transmission assembly (55).

5. A sludge material conveying device for producing ceramsite according to claim 4, characterized in that: Augers (533) are fixedly mounted on both ends of the rotating shaft (531), and the augers (533) at both ends of the rotating shaft (531) have opposite spiral rotation directions.

6. The sludge material conveying device for producing ceramsite according to claim 5, characterized in that: The transmission assembly (55) comprises a turntable (551), wherein the turntable (551) is rotatably connected to an upper end on one side and a lower end on one side of the back side of the sludge box (51), and the front side of the turntable (551) is fixedly connected to the rear end of a crushing roller (522) and the rear end of a rotating shaft (531), respectively, and a transmission pulley (552) is fixedly mounted on the back side of the turntable (551), and the transmission pulleys (552) are connected to each other through a transmission belt (553).

7. The sludge material conveying device for producing ceramsite according to claim 1, characterized in that: A reinforcement frame (7) is fixedly installed at the upper end of the support frame (4) at the corner with the first conveyor belt (6), and the overall side shape of the reinforcement frame (7) is set in a right-angled triangle.

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