An automatic electromagnetic wire pay-off device
By designing an automated electromagnetic wire release device, the combination of driving components and auxiliary components can realize automatic rotation and wire release of the wire, solving the problem of manually installing the wire in the prior art, and improving the wire release efficiency and production efficiency.
Patent Information
- Application Number
- CN202420850760.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-04-23
AI Technical Summary
The existing electromagnetic wire release device needs to manually install another set of wire release after the wire release of the wire, which is inefficient and affects the wire release efficiency.
An automated electromagnetic wire release device is designed, using a combination of driving components and auxiliary components to realize automatic rotation and release of the wire bobbin through the drive shaft and servo motor, and the automatic loading and movement of the wire bobbin is achieved by using hydraulic rods and sliders.
The automatic release operation of electromagnetic wires on the outer surface of the screw tube is realized, which improves the release efficiency, reduces the demand for manual operation, and can automatically load and move the screw tube, improving production efficiency.
Smart Images

Figure CN222714755U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electromagnetic wire pay-off, in particular to an automatic electromagnetic wire pay-off device. Background Art
[0002] During the production process of electromagnetic wire, the cable wound on the bobbin needs to be unwound first, and then it is painted through subsequent painting and other operations to finally make the electromagnetic wire. For this purpose, an electromagnetic wire unwinding device is needed to install the bobbin to facilitate unwinding.
[0003] For example, the utility model with application number CN202023301773.3 discloses an electromagnetic wire pay-off device, including a base. When the utility model adjusts the height, by rotating the adjustment handle, the adjustment handle drives gear three to rotate when it rotates, gear three engages to drive gear two to rotate, gear two rotates to drive the shaft seat to rotate, and the shaft seat rotates to drive the toothed disc to rotate, and when the toothed disc rotates, it engages to drive several gears one to rotate, and when gear one rotates, the screw rod, and the load-bearing plate on the screw rod moves on the screw rod through the screw barrel, thereby achieving the effect of lifting and lowering, which is convenient for the electromagnetic wire to be paid out. However, after the current wire reel is paid out, the user needs to manually install and pay out another set of wire reels required for pay-out, which is inefficient and affects the pay-out efficiency.
[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and an automatic electromagnetic wire pay-off device is provided. Utility Model Content
[0005] The purpose of the utility model is to provide an automated electromagnetic wire pay-off device to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automated electromagnetic wire pay-off device, comprising a support plate and a first auxiliary frame, an upper fixed plate is arranged on the top of the outer surface of the support plate, and a cross plate is installed on the top outer surface of the upper fixed plate, a driving component for auxiliary pay-off is arranged inside the cross plate, and the driving component comprises a pressing plate, a second hydraulic rod, a driving shaft and a servo motor, a second hydraulic rod is arranged on the top outer surface of the pressing plate, and a driving shaft is arranged on the top of the second hydraulic rod, a servo motor is installed on the top of the driving shaft, a wire drum is arranged at the bottom of the pressing plate, and an auxiliary component for auxiliary rotation is arranged at the bottom of the wire drum, the auxiliary component comprises a slider and a connecting seat, and a connecting seat is installed on the top of the slider, a first threaded rod is rotatably installed on one side of the connecting seat, and a second threaded rod is installed on the external thread of the first threaded rod, the first auxiliary frame is arranged at the bottom of the auxiliary component, a second auxiliary frame is installed on one side of the first auxiliary frame, and a third auxiliary frame is arranged on one side of the second auxiliary frame, an end plate is arranged in the middle of one side of the first auxiliary frame, and a first hydraulic rod is arranged on the outer surface of the end plate.
[0007] Furthermore, the first auxiliary frame and the second auxiliary frame are snap-connected, and the second auxiliary frame and the third auxiliary frame are snap-connected.
[0008] Furthermore, the auxiliary components are provided in three groups, the structures of the three groups of auxiliary components are completely the same, and the auxiliary components and the bobbins are distributed in a one-to-one correspondence.
[0009] Furthermore, a lower fixing plate is provided on the bottom outer surface of the support plate, and the lower fixing plate and the second auxiliary frame are integrated into one structure.
[0010] Furthermore, an extension plate is provided in the middle of the transverse plate, and the transverse plate and the extension plate form a T-shaped structure.
[0011] Furthermore, a third hydraulic rod is provided at the bottom of the extension plate, and a guide ring is installed at the output end of the third hydraulic rod.
[0012] Furthermore, the wire bobbins are provided in three groups, and the bottoms of the three groups of wire bobbins are rotatably connected to the connecting seat.
[0013] Furthermore, the upper fixing plate and the lower fixing plate have the same length, and two groups of the upper fixing plate and two groups of the lower fixing plate are provided.
[0014] The utility model provides an automatic electromagnetic wire pay-off device, which has the following beneficial effects:
[0015] 1. The utility model adopts the design of the driving component and the design of the rotating connection between the bobbin and the connecting seat, and synchronously uses the driving shaft and the servo motor to rotate the bobbin after limiting with the connecting seat as the center, so as to realize the automatic pay-off operation of the electromagnetic wire on the outer surface of the bobbin, which is convenient for flexible compression and positioning according to the height of the bobbin, which is beneficial to the subsequent pay-off of the bobbin and improves the pay-off efficiency.
[0016] 2. The utility model is designed to be connected by snapping the first auxiliary frame and the second auxiliary frame, and the second auxiliary frame and the third auxiliary frame, so that it is easy to assemble and use the above three when the wire-releasing device is used. The above operation facilitates the transportation of the wire-releasing device and effectively reduces the occupied space. After the installation is completed, the wire bobbin required for wire release can be placed inside the connecting seat, and the slider connected to the connecting seat can be driven to move inside the first auxiliary frame, the second auxiliary frame and the third auxiliary frame through the interaction between the end plate and the first hydraulic rod, so that the wire bobbin is under the driving assembly, which is beneficial to automatically loading the wire bobbin, and there is no need to manually install another group of wire bobbins required for wire release after the current wire bobbin is released. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1This is a schematic diagram of the overall structure of an automated electromagnetic wire pay-off device of the utility model;
[0018] Figure 2 This is a schematic diagram of the expanded structure of the first auxiliary frame and auxiliary components of an automated electromagnetic wire pay-off device of the utility model;
[0019] Figure 3 The utility model is a schematic diagram of the connection distribution structure of the wire drum and the driving component of an automatic electromagnetic wire pay-off device.
[0020] In the figure: 1. support plate; 2. upper fixed plate; 3. lower fixed plate; 4. first auxiliary frame; 5. bobbin; 6. cross plate; 7. extension plate; 8. end plate; 9. first hydraulic rod; 10. auxiliary component; 1001. slider; 1002. connecting seat; 11. first threaded rod; 12. second threaded rod; 13. second auxiliary frame; 14. third auxiliary frame; 15. driving component; 1501. pressure plate; 1502. second hydraulic rod; 1503. driving shaft; 1504. servo motor; 16. third hydraulic rod; 17. guide ring. DETAILED DESCRIPTION
[0021] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0022] like Figure 1 and Figure 3As shown, an automated electromagnetic wire pay-off device comprises a support plate 1, an upper fixed plate 2, a lower fixed plate 3, a first auxiliary frame 4, a bobbin 5, a transverse plate 6, an extension plate 7, an end plate 8, a first hydraulic rod 9, an auxiliary component 10, a slider 1001, a connection seat 1002, a first threaded rod 11, a second threaded rod 12, a second auxiliary frame 13, a third auxiliary frame 14, a driving component 15, a pressing plate 1501, a second hydraulic rod 1502, a driving shaft 1503, a servo motor 1504, a third hydraulic rod 16 and a guide ring 17. An upper fixed plate 2 is arranged on the top of the outer surface of the support plate 1, and a transverse plate 6 is installed on the top outer surface of the upper fixed plate 2. An extension plate 7 is arranged in the middle of the transverse plate 6, and the transverse plate 6 and the extension plate 7 form a T-shaped structure. A third hydraulic rod 16 is provided at the bottom of the extension plate 7, and a guide ring 17 is installed at the output end of the third hydraulic rod 16. The third hydraulic rod 16 is designed to drive the guide ring 17 to move up and down. The guide ring 17 is used to place the electromagnetic wire therein. By adjusting the up and down positions of the guide ring 17, it is convenient to fix the pay-off position of the electromagnetic wire, so as to avoid the problem of the pay-off position being not fixed due to the different winding positions of the electromagnetic wire on the outer surface of the wire drum 5. The design of the guide ring 17 makes the pay-off have good stability. A lower fixing plate 3 is provided on the bottom outer surface of the support plate 1, and the lower fixing plate 3 and the second auxiliary frame 13 are integrated. A driving assembly 15 for auxiliary pay-off is provided inside the cross plate 6, and the driving assembly 15 includes a pressing plate 1 501, a second hydraulic rod 1502, a drive shaft 1503 and a servo motor 1504, a second hydraulic rod 1502 is arranged on the top outer surface of the pressing plate 1501, and a drive shaft 1503 is arranged on the top of the second hydraulic rod 1502, a servo motor 1504 is installed on the top of the drive shaft 1503, a bobbin 5 is arranged at the bottom of the pressing plate 1501, and an auxiliary component 10 for auxiliary rotation is arranged at the bottom of the bobbin 5, three groups of bobbins 5 are arranged, and the bottoms of the three groups of bobbins 5 are rotatably connected with the connecting seat 1002, the upper fixing plate 2 and the lower fixing plate 3 are the same length, and the upper fixing plate 2 and the lower fixing plate 3 are each provided with two groups, which can be connected by the first auxiliary frame 4 and the second auxiliary frame 13 when the wire-releasing device is not needed, and the second The design of the auxiliary frame 13 and the third auxiliary frame 14 being snap-connected makes the first auxiliary frame 4 and the third auxiliary frame 14 separated from the second auxiliary frame 13 respectively, and then the bottoms of the upper fixing plate 2 and the lower fixing plate 3 are in contact with the placement surface, and the support plate 1 is horizontally upward. Through the above operation, the wire-releasing device can be protected and the transportation of the wire-releasing device can be facilitated. The auxiliary components 10 are provided with three groups, and the three groups of auxiliary components 10 have the same structure, and the auxiliary components 10 and the bobbin 5 are distributed in a one-to-one correspondence. The design of the second hydraulic rod 1502 can drive the pressing plate 1501 to move downward so that the bobbin 5 can be limited between the pressing plate 1501 and the connecting seat 1002, and the design of the rotational connection between the bobbin 5 and the connecting seat 1002 is utilized.The drive shaft 1503 and the servo motor 1504 are synchronously used to rotate the bobbin 5 after limiting the position with the connection seat 1002 as the center, so as to realize the automatic release operation of the electromagnetic wire on the outer surface of the bobbin 5, which is convenient for flexible compression and positioning according to the height of the bobbin 5, which is conducive to the subsequent release of the bobbin 5 and improves the release efficiency. An end plate 8 is provided in the middle of one side of the first auxiliary frame 4, and a first hydraulic rod 9 is provided on the outer surface of the end plate 8.
[0023] like Figure 2 As shown, the auxiliary component 10 includes a slider 1001 and a connecting seat 1002, and the connecting seat 1002 is installed on the top of the slider 1001, a first threaded rod 11 is rotatably installed on one side of the connecting seat 1002, and the second threaded rod 12 is installed on the external thread of the first threaded rod 11, a first auxiliary frame 4 is arranged at the bottom of the auxiliary component 10, the first auxiliary frame 4 and the second auxiliary frame 13 are snap-connected, and the second auxiliary frame 13 is snap-connected with the third auxiliary frame 14, a second auxiliary frame 13 is installed on one side of the first auxiliary frame 4, and a third auxiliary frame 14 is arranged on one side of the second auxiliary frame 13, through the design of snap-connecting the first auxiliary frame 4 and the second auxiliary frame 13, and the second auxiliary frame 13 is snap-connected with the third auxiliary frame 14 , which is convenient for assembling and using the above three when using the wire-releasing device. Through the above operation, it is convenient to transport the wire-releasing device and effectively reduce the occupied space. After the installation is completed, the wire reel 5 required for wire-releasing can be placed inside the connecting seat 1002, and the slider 1001 connected to the connecting seat 1002 can be driven to move inside the first auxiliary frame 4, the second auxiliary frame 13 and the third auxiliary frame 14 through the interaction between the end plate 8 and the first hydraulic rod 9, so that the wire reel 5 is under the driving assembly 15, which is conducive to automatically loading the wire reel 5. There is no need to manually install another group of wire reels 5 required for wire-releasing after the current wire reel 5 is released. The automated design effectively improves the wire-releasing efficiency of the wire reel 5.
[0024] In summary, the automatic electromagnetic wire pay-off device is first based on Figure 1-Figure 3The structure shown in the figure, through the design of the first auxiliary frame 4 and the second auxiliary frame 13 being connected by snapping, and the second auxiliary frame 13 and the third auxiliary frame 14 being connected by snapping, it is convenient to assemble and use the above three when the wire-releasing device is used. Through the above operation, it is convenient to transport the wire-releasing device and effectively reduce the occupied space. After the installation is completed, the wire drum 5 required for wire-releasing can be placed inside the connecting seat 1002, and the slider 1001 connected to the connecting seat 1002 can be driven to move inside the first auxiliary frame 4, the second auxiliary frame 13 and the third auxiliary frame 14 through the interaction between the end plate 8 and the first hydraulic rod 9. The bobbin 5 is conveniently located below the drive assembly 15, which is beneficial for automatically loading the bobbin 5. There is no need to manually install another group of bobbin 5 that needs to be released after the current bobbin 5 is released. Then, the second hydraulic rod 1502 is designed to drive the pressing plate 1501 to move downward so that the bobbin 5 can be limited between the pressing plate 1501 and the connecting seat 1002. At the same time, the design of the rotational connection between the bobbin 5 and the connecting seat 1002 is utilized, and the driving shaft 1503 and the servo motor 1504 are synchronously used to rotate the bobbin 5 after the limit with the connecting seat 1002 as the center, so as to achieve The automatic pay-off operation of the electromagnetic wire on the outer surface of the bobbin 5 is convenient for flexible pressing and positioning according to the height of the bobbin 5, which is beneficial to the subsequent pay-off of the bobbin 5 and improves the pay-off efficiency. Secondly, the design of the second hydraulic rod 1502 can drive the pressing plate 1501 to move downward so that the bobbin 5 can be limited between the pressing plate 1501 and the connecting seat 1002. At the same time, the design of the rotation connection between the bobbin 5 and the connecting seat 1002 is utilized. The drive shaft 1503 and the servo motor 1504 can be synchronously used to rotate the bobbin 5 after the limit with the connecting seat 1002 as the center, so as to realize the electromagnetic pressure on the outer surface of the bobbin 5 The automatic wire pay-off operation is convenient for flexible compression and positioning according to the height of the wire reel 5, which is beneficial to the subsequent pay-off of the wire reel 5 and improves the pay-off efficiency. Finally, when the pay-off device is not needed, the first auxiliary frame 4 and the second auxiliary frame 13 are snap-connected, and the second auxiliary frame 13 is snap-connected with the third auxiliary frame 14, so that the first auxiliary frame 4 and the third auxiliary frame 14 are separated from the second auxiliary frame 13 respectively, and then the bottom of the upper fixed plate 2 and the lower fixed plate 3 are in contact with the placement surface, and the support plate 1 is horizontally upward. The above operation can protect the pay-off device while facilitating the transportation of the pay-off device.
[0025] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
Claims
1. An automated electromagnetic wire pay-off device, comprising a support plate (1) and a first auxiliary frame (4), characterized in that: An upper fixing plate (2) is arranged on the top of the outer surface of the support plate (1), and a transverse plate (6) is installed on the top outer surface of the upper fixing plate (2); a driving assembly (15) for assisting line release is arranged inside the transverse plate (6), and the driving assembly (15) comprises a pressing plate (1501), a second hydraulic rod (1502), a driving shaft (1503) and a servo motor (1504); a second hydraulic rod (1502) is arranged on the top outer surface of the pressing plate (1501), and a driving shaft (1503) is arranged on the top of the second hydraulic rod (1502); a servo motor (1504) is installed on the top of the driving shaft (1503); a wire drum (5) is arranged at the bottom of the pressing plate (1501), and a wire drum (5) is arranged at the bottom of the wire drum (5); An auxiliary component (10) for assisting rotation, the auxiliary component (10) comprising a slider (1001) and a connecting seat (1002), wherein the connecting seat (1002) is installed on the top of the slider (1001), a first threaded rod (11) is rotatably installed on one side of the connecting seat (1002), and a second threaded rod (12) is installed on the external thread of the first threaded rod (11), the first auxiliary frame (4) is arranged at the bottom of the auxiliary component (10), a second auxiliary frame (13) is installed on one side of the first auxiliary frame (4), and a third auxiliary frame (14) is arranged on one side of the second auxiliary frame (13), an end plate (8) is arranged in the middle of one side of the first auxiliary frame (4), and a first hydraulic rod (9) is arranged on the outer surface of the end plate (8).
2. The automatic electromagnetic wire pay-off device according to claim 1, characterized in that: The first auxiliary frame (4) and the second auxiliary frame (13) are snap-connected, and the second auxiliary frame (13) and the third auxiliary frame (14) are snap-connected.
3. The automatic electromagnetic wire pay-off device according to claim 1, characterized in that: The auxiliary components (10) are provided in three groups, the three groups of the auxiliary components (10) have completely the same structure, and the auxiliary components (10) and the bobbins (5) are distributed in a one-to-one correspondence.
4. The automatic electromagnetic wire pay-off device according to claim 1, characterized in that: A lower fixing plate (3) is provided on the bottom outer surface of the support plate (1), and the lower fixing plate (3) and the second auxiliary frame (13) are in an integrated structure.
5. The automatic electromagnetic wire pay-off device according to claim 1, characterized in that: An extension plate (7) is arranged in the middle of the transverse plate (6), and the transverse plate (6) and the extension plate (7) form a T-shaped structure.
6. The automatic electromagnetic wire pay-off device according to claim 5, characterized in that: A third hydraulic rod (16) is arranged at the bottom of the extension plate (7), and a guide ring (17) is installed at the output end of the third hydraulic rod (16).
7. The automatic electromagnetic wire pay-off device according to claim 1, characterized in that: The thread spools (5) are provided in three groups, and the bottoms of the three groups of thread spools (5) are rotatably connected to the connecting seat (1002).
8. The automatic electromagnetic wire pay-off device according to claim 1, characterized in that: The upper fixing plate (2) and the lower fixing plate (3) have the same length, and two groups of the upper fixing plate (2) and the lower fixing plate (3) are provided.
Citation Information
Patent Citations
Electromagnetic wire pay-off device
CN214779838U