A device for preventing steel wire rope from running off the track for calcium carbide furnace

By designing a device to prevent the wire rope from deviating from the wire rope for calcium carbide furnace including tracks, support seats, cylinders, limit sleeves and buffer springs, the problem of wire rope deviation and stuck in the calcium carbide furnace transportation system is solved, and effective protection of wire ropes and production safety is improved.

CN222714943UActive Publication Date: 2025-04-04CNSIG JILANTAI CHLOR-ALKALI CHEM CO LTD +1
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Patent Information

Application Number
CN202420600775.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-26
Publication Date
2025-04-04
Estimated Expiration
2034-03-26

AI Technical Summary

Technical Problem

In the cargo transportation system for carts, the gap between the two ends of the ground roller and the track causes the wire rope to easily deviate, causing friction, jam or breakage, and increasing safety hazards.

Method used

A device for preventing wire rope from deviating from distortion for calcium carbide furnaces is designed, including a ground track arranged in parallel, a support seat, a step shaft, a cylindrical roller bearing, a cylinder, a round rod, a buffer spring and a limit sleeve. By reducing the gap between the two end faces of the ground roller and the inner surface of the track, and using a combined structure of the limit sleeve and buffer spring, the wire ropes are prevented from deviating and wear.

Benefits of technology

Effectively prevent wire rope from deviating and getting stuck, extend the service life of wire rope, and improve safety during the production process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a device for preventing a steel wire rope from deviating for a calcium carbide furnace, and relates to the technical field of calcium carbide production, comprising: two tracks arranged in parallel on the ground, a support seat, a stepped shaft, a cylindrical roller bearing, a cylinder, a round rod, a buffer spring and a limiting sleeve; the utility model has the advantages that by reducing the gap between the two end surfaces of the ground roller and the inner surface of the track, the problem of the steel wire rope being stuck after deviation is solved; at the same time, the steel wire rope is limited and intercepted by the inner surfaces at both ends of the limiting sleeve on the limiting assembly to prevent the steel wire rope from deviating from the middle of the cylinder, and under the action of two buffer springs, the limiting sleeve is prevented from generating hard surface contact with the surface of the steel wire rope, resulting in severe wear, and the limiting sleeve is ensured to be in the middle of the two tracks, the position of the steel wire rope is corrected, and the safety in the production process is improved.
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Description

Technical field:

[0001] The utility model relates to the technical field of calcium carbide production, in particular to a device for preventing a steel wire rope from running off track for a calcium carbide furnace. Background technology:

[0002] At present, my country is the world's largest producer and consumer of calcium carbide, and the calcium carbide industry is developing rapidly. However, as an important equipment in the field of calcium carbide production technology, the transportation system of the calcium carbide furnace trolley has many problems.

[0003] The transportation system of the trolley for calcium carbide furnace out of the furnace is mainly composed of a winch, a traction wire rope, a track, a ground roller, etc., among which the ground roller is located in the middle of the track. However, due to the gap between the two ends of the ground roller and the track, the wire rope often deviates from the ground roller and falls into the gap, which makes the wire rope easy to cause serious friction or jamming. Over time, the wire rope may break, causing the calcium carbide pot to fall off the track, which increases the workload of on-site personnel and brings many safety hazards. Utility model content:

[0004] The utility model aims to provide a device for preventing a steel wire rope from running off track for a calcium carbide furnace, so as to solve the problems raised in the above-mentioned background technology.

[0005] The utility model is implemented by the following technical solutions:

[0006] A device for preventing a steel wire rope from running off track for a calcium carbide furnace comprises two rails arranged parallel to the ground, a support seat, a stepped shaft, a cylindrical roller bearing, a cylinder, a round rod, a buffer spring and a limit sleeve; grooves are provided at the bottoms of the inner surfaces of the two rails that are opposite to each other, a support seat is fixedly arranged in the groove, a stepped shaft is fixedly connected between the two support seats, two cylindrical roller bearings are symmetrically fixedly sleeved on the stepped shaft, and a cylinder is fixedly sleeved on the outer ring surfaces of the two cylindrical roller bearings; at least one limit assembly is distributed between the two rails; the limit assembly comprises: a round rod fixedly connected between the two rails, two buffer springs and a limit sleeve are sleeved on the round rod, and the limit sleeve is arranged between the two buffer springs.

[0007] Preferably, the inner surface of the track is in contact with the outer surface of the support seat.

[0008] Preferably, both ends of the cylinder are in a "cone" structure, and the two end surfaces of the cylinder are in contact with the opposite inner surfaces of the two support seats.

[0009] Preferably, the limiting sleeve is in an "H" structure, and the limiting sleeve is formed as one piece by welding two flanges relative to each other.

[0010] Preferably, one end of the buffer spring abuts against the inner surface of the track, and the other end of the buffer spring abuts against the outer end surface of the limiting sleeve.

[0011] The advantages of the utility model are as follows: by reducing the gap between the two end surfaces of the ground roller and the inner surface of the track, the problem of the wire rope getting stuck after deviating is solved; at the same time, the inner surfaces at both ends of the limiting sleeve on the limiting assembly are used to limit and intercept the wire rope, preventing the wire rope from deviating from the middle of the cylinder, and under the action of two buffer springs, the limiting sleeve is prevented from hard surface contact with the surface of the wire rope, causing serious wear, ensuring that the limiting sleeve is in the middle of the two tracks, correcting the position of the wire rope, and improving the safety of the production process. Description of the drawings:

[0012] Figure 1 It is a structural schematic diagram of the prior art;

[0013] Figure 2 It is a schematic diagram of the main structure of the utility model;

[0014] Figure 3 for Figure 2 A top view of

[0015] Figure 4 for Figure 3 Cross-sectional view at point A.

[0016] In the figure: 1. track, 1.1. groove, 2. support seat, 3. stepped shaft, 4. cylindrical roller bearing, 5. cylinder, 6. round rod, 7. buffer spring, 8. limit sleeve, 9. wire rope, 10. ground roller, 11. wheel of the furnace trolley. Specific implementation method:

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] See also Figure 1-4 The utility model provides a technical solution for preventing the wire rope from running off the track for calcium carbide furnace:

[0019] A device for preventing a steel wire rope from running off track for a calcium carbide furnace comprises two rails 1 arranged parallel to the ground, a support seat 2, a stepped shaft 3, a cylindrical roller bearing 4, a cylinder 5, a round rod 6, a buffer spring 7 and a limiting sleeve 8; grooves 1.1 are provided at the bottoms of the inner surfaces of the two rails 1 that are opposite to each other, a support seat 2 is fixedly arranged in the groove 1.1, a stepped shaft 3 is fixedly connected between the two support seats 2, two cylindrical roller bearings 4 are symmetrically fixedly sleeved on the stepped shaft 3, and a cylinder 5 is fixedly sleeved on the outer ring surfaces of the two cylindrical roller bearings 4; at least one limiting assembly is distributed between the two rails 1; the limiting assembly comprises: a round rod 6 fixedly connected between the two rails 1, two buffer springs 7 and a limiting sleeve 8 are sleeved on the round rod 6, and the limiting sleeve 8 is arranged between the two buffer springs 7.

[0020] The inner surface of the track 1 is in contact with the outer surface of the support seat 2 .

[0021] The two ends of the cylinder 5 are in a "conical" structure, and the two end faces of the cylinder 5 are in contact with the inner surfaces of the two supporting seats 2. The purpose is to utilize the fitting relationship between the two end faces of the ground roller and the inner surface of the track in the absence of a limiting component to avoid the problem of the wire rope 9 getting stuck after deviation, thereby extending the service life of the wire rope 9 and improving safety.

[0022] The limiting sleeve 8 is in an "H" structure, and is formed as one piece by welding two flanges relative to each other.

[0023] One end of the buffer spring 7 abuts against the inner surface of the track 1 , and the other end of the buffer spring 7 abuts against the outer end surface of the limiting sleeve 8 .

[0024] The working principle is: during use, the wire rope 9 is placed on the surface of the cylinder 5 and the middle surface of the limiting sleeve 8, and the inner surfaces at both ends of the limiting sleeve 8 are used to limit and intercept the wire rope 9 to prevent the wire rope 9 from deviating from the middle of the cylinder 5. At the same time, through the interaction of the two buffer springs 7, the limiting sleeve 8 is prevented from causing hard surface contact with the surface of the wire rope 9 and causing serious wear. Secondly, in order to ensure that the limiting sleeve 8 is in the middle of the two rails 1, the position of the wire rope 9 is corrected, thereby improving the safety of the production process.

[0025] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A device for preventing steel wire rope from running off the track for calcium carbide furnace, characterized in that: The invention comprises two rails (1) arranged in parallel on the ground, a support seat (2), a stepped shaft (3), a cylindrical roller bearing (4), a cylinder (5), a round rod (6), a buffer spring (7) and a limiting sleeve (8); the bottom of the inner side surfaces of the two rails (1) facing each other are provided with a groove (1.1), a support seat (2) is fixedly arranged in the groove (1.1), a stepped shaft (3) is fixedly connected between the two support seats (2), two cylindrical roller bearings (4) are symmetrically fixedly sleeved on the stepped shaft (3), and the outer ring surfaces of the two cylindrical roller bearings (4) are fixedly sleeved with a cylinder (5); at least one limiting assembly is distributed between the two rails (1); the limiting assembly comprises: a round rod (6) fixedly connected between the two rails (1), two buffer springs (7) and a limiting sleeve (8) are sleeved on the round rod (6), and the limiting sleeve (8) is arranged between the two buffer springs (7).

2. The device for preventing steel wire rope from running off the track for calcium carbide furnace according to claim 1, characterized in that: The inner surface of the track (1) is in contact with the outer surface of the support seat (2).

3. The device for preventing steel wire rope from running off the track for calcium carbide furnace according to claim 1, characterized in that: The two ends of the cylinder (5) are in a "truncated cone" structure, and the two end surfaces of the cylinder (5) are in contact with the opposite inner surfaces of the two support seats (2).

4. The device for preventing steel wire rope from running off the track for calcium carbide furnace according to claim 1, characterized in that: The limiting sleeve (8) is in an "H" structure and is formed as one piece by welding two flanges relative to each other.

5. The device for preventing steel wire rope from running off the track for calcium carbide furnace according to claim 1, characterized in that: One end of the buffer spring (7) abuts against the inner surface of the track (1), and the other end of the buffer spring (7) abuts against the outer end surface of the limiting sleeve (8).