Glass bottle annealing and cooling device
By introducing a flow guide mechanism and a real-time temperature control system into the annealing and cooling device of the glass bottle, the problem of uneven heat treatment of the glass bottle is solved, the yield and production efficiency are improved, and energy waste is reduced.
Patent Information
- Application Number
- CN202421477105.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-06-26
AI Technical Summary
In the existing glass bottle annealing and cooling device, the transmission time interval of the glass bottle on the conveyor belt is small, resulting in uneven heat treatment, reduced yield, and rough temperature control, resulting in waste of energy and low production efficiency.
A glass bottle annealing cooling device is designed to separate the spacing of the glass bottles through a flow guide mechanism, and real-time temperature control is achieved using multiple temperature sensors and temperature adjustment ports to ensure the uniformity of the heat treatment of the glass bottle during the annealing process.
By increasing the interval and real-time temperature control of glass bottles, the heat treatment uniformity during the annealing process of glass bottles is improved, the product yield is improved, and energy waste and production time is reduced.
Smart Images

Figure CN222715247U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glass product production, in particular to a glass bottle annealing and cooling device. Background Art
[0002] The manufacturing process of glass bottles mainly includes melting, molding and heat treatment. Melting is to heat the glass raw materials to a liquid state at high temperature, molding is to introduce the liquid glass raw materials into the mold to make the desired shape, and heat treatment is to anneal the molded glass bottles to eliminate the internal stress of the glass bottles. The heat treatment process is divided into heating, insulation and cooling stages. Heating is to heat the glass bottles to eliminate the permanent stress inside the glass bottles, then insulation is performed to promote the elimination of permanent stress, and finally cooling is performed to achieve the purpose of eliminating permanent stress and prevent glass products from breaking due to temperature changes during subsequent processing or use. This process needs to be slow and uniform to ensure the stability of the internal structure of the glass.
[0003] However, in the prior art, the intervals between glass bottles entering the annealing and cooling device via the conveyor belt are small, which can easily lead to uneven heat treatment of the glass bottles during annealing, resulting in a reduced yield, and the temperature application in the annealing process is relatively rough, resulting in energy waste and increased annealing time. During the conveyor belt transmission process, the conveyor belt speed is too fast, which can cause the glass bottles to fall over and touch each other, resulting in an increase in defective products, resulting in a low production yield, and wasting time and effort. Utility Model Content
[0004] The purpose of the utility model is to solve the problems existing in the prior art.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a glass bottle annealing and cooling device, comprising: a base for supporting the overall structure, a box body 1 is fixedly installed on the top of the base, the box body 1 is the outer shell of the annealing device, and has a heat preservation effect, mounting frames 1 are fixedly installed on both sides of the base, the mounting frame 1 is used to support the conveying mechanism, a box body 2 is fixedly installed on the top of the box body 1, a control panel is fixedly installed on one side of the box body 1, the control panel is electrically connected to the sensor to control the overall annealing device, and two boxes are fixedly installed inside the box body 1. A partition board, two partition boards divide the box body into three small spaces, which are a heating box, an insulation box and a cooling box from left to right. A plurality of temperature sensors are fixedly installed on the partition boards, and the temperature sensors react the temperature in the cavity to the control panel, so as to facilitate real-time control of the temperature in the cavity and ensure the yield rate. A hot air blower is fixedly installed on one side of one of the partition boards, and a cold air blower is fixedly installed on one side of the box body one on the other side of the other partition boards. The hot air blower is located in the heating box and is used to heat up the glass bottles, and the cold air blower is located in the cooling box and is used to cool down the glass bottles.
[0006] Preferably, the two partitions are provided with temperature adjustment ports, the top of the box body one is fixedly installed with two mounting frames two, the top of the box body one is located inside the two partitions and a groove is provided, the groove and the two temperature adjustment ports are communicated, a guide rod is fixedly installed in the groove at the top of the box body one, a threaded rod is movably installed on one side of the two guide rods, one end of the two threaded rods is movably embedded in the bottom of the temperature adjustment port, and the other end of the two threaded rods is movably embedded in the mounting frame two, the tops of the two threaded rods are fixedly connected with motor one, and the two motors one are fixedly installed on the top of the box body two. On the inner wall of the part, baffles are movably sleeved on the two threaded rods and the guide rod, and the temperature regulating port allows the three temperature boxes to communicate. When the temperature in the insulation box does not meet the required temperature, the temperature data in the temperature sensor will be reflected on the control panel. When the temperature is too high, the motor on one side of the cooling box is controlled to drive the threaded rod to rotate, so that the baffle rises and the cooling in the cooling box enters the insulation box through the temperature regulating port to adjust the temperature in the cavity. After reaching the appropriate temperature, the motor rotates to make the baffle close the temperature regulating port to complete the temperature regulation in the insulation box. When the temperature is too cold, repeat the above operation and open the baffle of the heated cavity.
[0007] Preferably, two conveying rollers are movably embedded in the mounting frame, and one end of each of the two conveying rollers is fixedly sleeved with a pulley, and a belt is movably sleeved on the two pulleys, one end of one of the pulleys is fixedly connected to a motor, and the motor is fixedly mounted on the mounting frame, and a conveyor belt is movably sleeved on the two conveying rollers for transporting glass bottles that need annealing.
[0008] Preferably, a mounting frame three is fixedly mounted on one end of the mounting frame one, a motor three is fixedly mounted on the top of the mounting frame three, a long shaft is fixedly connected to the output shaft of the motor three, the long shaft is movably sleeved on the mounting frame three, a pulley two is fixedly mounted on the bottom of the long shaft, short shafts are movably embedded on both sides of the only long shaft at the bottom of the mounting frame three, pulleys three are fixedly mounted on the bottom of the two short shafts, belts two are movably sleeved on the two pulleys three and the pulley two, and when the motor three rotates, it drives the long shaft to rotate, so that the pulley two at the bottom rotates, and drives the pulley three on the short shaft to rotate in the same direction.
[0009] Preferably, mounting rings are fixedly installed at the bottom of the two short shafts, guide plates are fixedly installed on the sides of the two mounting rings close to each other, fixing columns are fixedly installed at one end of the two guide plates, and support rods are provided on the top movable sleeves of the two fixing columns. A photoelectric sensor is fixedly installed on one side of the mounting frame three. When the photoelectric sensor senses a glass bottle passing by, the motor three drives the guide plate at the bottom to rotate to one side, so that the glass bottle enters one of the conveyor belts two, and then the guide plate returns to the original position driven by the motor three. When the next glass bottle is sensed to pass by, the guide plate rotates to the other side to make the glass bottle enter another conveyor belt two and reciprocates, which can increase the interval between the glass bottles and make them heated more evenly.
[0010] Preferably, two conveyor rollers 2 are movably sleeved on the mounting frame 1, one end of each of the two conveyor rollers 2 is fixedly sleeved with a pulley 4, each of the two pulleys 4 is movably sleeved with a belt 3, a motor 4 is fixedly mounted on one side of the mounting frame 1, one of the pulleys 4 is fixedly connected to the output shaft of the motor 4, two conveyor belts 2 are movably sleeved on the two conveyor rollers 2, a fixed plate is fixedly mounted on the mounting frame 1, the fixed plate separates the two conveyor belts 2, a guide block is fixedly mounted on the top of one side of the fixed plate, and the mounting frame 1 is located at the conveyor belt 2. A transition plate is fixedly installed between conveyor belt 1 and conveyor belt 2, and the mounting frame 1 is fixedly installed with a frequency converter on one side of motor 4. Motor 4 is electrically connected to the frequency converter, and the fixed plate and the guide block separate the glass bottles in order. The frequency converter adjusts the rotation speed of motor 4, which can make conveyor belt 2 start or stop slowly, prevent glass bottles from colliding with each other due to inertia, and make the glass bottles heated more evenly in box body 1. The transition plate provides a buffer for the glass bottles when they move from conveyor belt 1 running at a faster speed to conveyor belt 2 running at a slower speed, preventing glass bottles from colliding with each other and causing an increase in defective products.
[0011] Compared with the prior art, the advantages and positive effects of the utility model are:
[0012] In the utility model, the glass bottles are separated by a flow guide mechanism, so that the heat treatment of the glass bottles during annealing is more uniform, the product yield is improved, the temperature is balanced, the heat treatment of the glass bottles is more natural and the probability of defective products is reduced. By adjusting the conveying mode, the glass bottle conveying process is more stable, the product yield is increased, time and labor are saved, and the efficiency is higher. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 The utility model provides a structural schematic diagram of a glass bottle annealing and cooling device;
[0014] Figure 2 The utility model provides a schematic diagram of the internal structure of a glass bottle annealing and cooling device;
[0015] Figure 3The utility model provides a schematic diagram of the internal structure of a glass bottle annealing and cooling device;
[0016] Figure 4 The utility model provides a partial structural schematic diagram of a glass bottle annealing and cooling device;
[0017] Figure 5 The utility model proposes a glass bottle annealing cooling device Figure 3 Enlarged structural diagram at A in the middle.
[0018] Legend:
[0019] 1. Base; 2. Box 1; 3. Mounting frame 1; 4. Box 2; 5. Control panel; 6. Partition; 7. Temperature sensor; 8. Hot air blower; 9. Cold air blower; 10. Temperature adjustment port; 11. Mounting frame 2; 12. Guide rod; 13. Threaded rod; 14. Baffle; 15. Motor 1; 16. Conveyor roller 1; 17. Pulley 1; 18. Belt 1; 19. Motor 2; 20. Conveyor belt 1; 21. Mounting frame 3; 22. Motor three; 23. Long shaft; 24. Pulley two; 25. Short shaft; 26. Pulley three; 27. Belt two; 28. Mounting ring; 29. Guide plate; 30. Fixed column; 31. Support rod; 32. Photoelectric sensor; 33. Conveyor roller two; 34. Pulley four; 35. Motor four; 36. Belt three; 37. Conveyor belt two; 38. Fixed plate; 39. Guide block; 40. Transition plate; 41. Frequency converter. DETAILED DESCRIPTION
[0020] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0021] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0022] Embodiment 1, the utility model provides a glass bottle annealing and cooling device, including: a base 1, used to support the overall structure, a box body 2 is fixedly installed on the top of the base 1, the box body 2 is the outer shell of the annealing device, and has a heat preservation effect, mounting frames 3 are fixedly installed on both sides of the base 1, and the mounting frames 3 are used to support the conveying mechanism, a box body 4 is fixedly installed on the top of the box body 2, a control panel 5 is fixedly installed on one side of the box body 2, and the control panel 5 is electrically connected to the sensor to control the overall annealing device, and two partitions 6 are fixedly installed inside the box body 2, and the two partitions 6 divide the box body 2 into three small spaces, which are a heating box, a heat preservation box and a cooling box from left to right, and multiple partitions are fixedly installed on the partition 6. A temperature sensor 7, the model of the temperature sensor 7 is PT1000, the temperature sensor 7 reflects the temperature in the cavity to the control panel 5, which is convenient for real-time control of the temperature in the cavity and ensures the yield rate. A hot air blower 8 is fixedly installed on one side of one of the partitions 6 on one side of the box body 2, and a cold air blower 9 is fixedly installed on the other side of the other partition 6 on one side of the box body 2. The hot air blower 8 is located in the heating box and is used to heat the glass bottles. The cold air blower 9 is located in the cooling box and is used to cool the glass bottles. Temperature regulating ports 10 are provided on the two partitions 6. Two mounting frames 11 are fixedly installed on the top of the box body 2. A groove is provided inside the two partitions 6 on the top of the box body 2. The groove is connected to the two temperature regulating ports 10. The box body 2, a guide rod 12 is fixedly installed in the groove at the top of each of the two guide rods 12, a threaded rod 13 is movably installed on one side of each of the two guide rods 12, one end of each of the two threaded rods 13 is movably embedded in the bottom of the temperature regulating port 10, and the other end of each of the two threaded rods 13 is movably embedded in the mounting frame 11, the tops of the two threaded rods 13 are fixedly connected to a motor 15, and the two motors 15 are fixedly installed on the top inner wall of the box body 2 4, and baffles 14 are movably sleeved on the two threaded rods 13 and the guide rods 12. The temperature regulating port 10 allows the three temperature boxes to communicate with each other. When the temperature in the insulation box does not meet the required temperature, the temperature data in the temperature sensor 7 will be reflected on the control panel 5. When the temperature is too high, the motor 1 on one side of the cooling box is controlled. 15 drives the threaded rod 13 to rotate, so that the baffle 14 rises, and the cooling in the cooling box enters the heat preservation box through the temperature adjustment port 10 to adjust the temperature in the chamber. After reaching the appropriate temperature, the motor 15 rotates, so that the baffle 14 closes the temperature adjustment port 10 to complete the temperature adjustment in the heat preservation box. When the temperature is too cold, repeat the above operation and open the heated chamber baffle 14; one end of the two conveying rollers 16 is fixedly sleeved with a pulley 17, and the two pulleys 17 are movably sleeved with a belt 18, one end of one of the pulleys 17 is fixedly connected to a motor 2 19, and the motor 2 19 is fixedly installed on the mounting frame 3, and the two conveying rollers 16 are movably sleeved with a conveyor belt 20 for conveying glass bottles that need annealing;At one end of the mounting frame 1 3, a mounting frame 3 21 is fixedly mounted, a motor 3 22 is fixedly mounted on the top of the mounting frame 3 21, a long shaft 23 is fixedly connected to the output shaft of the motor 3 22, the long shaft 23 is movably sleeved on the mounting frame 3 21, a pulley 2 24 is fixedly mounted on the bottom of the long shaft 23, short shafts 25 are movably embedded on both sides of the only long shaft 23 at the bottom of the mounting frame 3 21, pulleys 3 26 are fixedly mounted on the bottom of the two short shafts 25, belts 27 are movably sleeved on the two pulleys 3 26 and the pulleys 2 24, when the motor 3 22 rotates, the long shaft 23 is driven to rotate, so that the pulley 2 24 at the bottom rotates, and the pulleys 3 26 on the short shaft 25 are driven to rotate in the same direction; the bottoms of the two short shafts 25 are fixedly mounted with mounting rings 28, A guide plate 29 is fixedly installed on the side where the two mounting rings 28 are close to each other. A fixing column 30 is fixedly installed on one end of the two guide plates 29. A support rod 31 is provided on the top of the two fixing columns 30. A photoelectric sensor 32 is fixedly installed on one side of the mounting frame 3 21. The model of the photoelectric sensor 32 is DS-GD11. When the photoelectric sensor 32 senses that a glass bottle has passed, the motor 3 22 drives the guide plate 29 at the bottom to rotate to one side, so that the glass bottle enters one of the conveyor belts 2 37. After that, the guide plate 29 returns to the original position driven by the motor 3 22. When the next glass bottle is sensed to pass, the guide plate 29 rotates to the other side so that the glass bottle enters another conveyor belt 2 37 and reciprocates, which can increase the interval between the glass bottles and make them heated more evenly. ;
[0023] Specific implementation method, in the specific implementation process, when the glass bottle passes through the conveyor belt 1 20, the photoelectric sensor 32 senses that there is a glass bottle passing by, and the motor 3 22 drives the guide plate 29 at the bottom to rotate to one side, so that the glass bottle enters one of the conveyor belts 2 37. After that, the guide plate 29 returns to the original position driven by the motor 3 22. When sensing the next glass bottle passing, the guide plate 29 rotates to the other side to make the glass bottle enter another conveyor belt 2 37. Reciprocating motion can increase the interval between the glass bottles and make them heat more evenly. In the glass, the fixed plate 38 and the guide block 39 separate the glass bottles in order, and the frequency converter 41 adjusts the speed of the motor 4 35, so that the conveyor belt 2 37 can be started or stopped slowly to prevent the glass bottles from colliding with each other due to inertia, so that the glass bottles are heated more evenly in the box body 1 2. The transition plate 40 allows the glass bottles to go from the conveyor belt 1 20 running at a faster speed to the The slow-running conveyor belt 2 37 provides a buffer to prevent the glass bottles from colliding with each other and causing an increase in defective products. After the glass bottles enter the box body 2, they are first heated by the hot air blower 8 to increase the temperature, then enter the heat preservation box for heat preservation, and finally enter the cooling box. The cold air blower 9 lowers the temperature to complete annealing. The temperature regulating port 10 allows the three temperature boxes to communicate. When the temperature in the heat preservation box does not meet the required temperature, the temperature data in the temperature sensor 7 will be reflected on the control panel 5. When the temperature is too high, the motor 15 on one side of the cooling box is controlled to drive the threaded rod 13 to rotate, so that the baffle 14 rises and the cooling in the cooling box enters the heat preservation box through the temperature regulating port 10 to adjust the temperature in the cavity. After reaching the appropriate temperature, the motor 15 rotates to make the baffle 14 close the temperature regulating port 10 to complete the temperature adjustment in the heat preservation box. When the temperature is too cold, repeat the above operation and open the heated cavity baffle 14.
[0024] Embodiment 2, two conveying rollers 2 33 are movably sleeved on the mounting frame 1 3, one end of the two conveying rollers 2 33 are fixedly sleeved with pulleys 4 34, and the two pulleys 4 34 are movably sleeved with belts 3 36, a motor 4 35 is fixedly installed on one side of the mounting frame 1 3, one of the pulleys 4 34 is fixedly connected to the output shaft of the motor 4 35, two conveying belts 2 37 are movably sleeved on the two conveying rollers 2 33, a fixed plate 38 is fixedly installed on the mounting frame 1 3, the fixed plate 38 separates the two conveying belts 2 37, a guide block 39 is fixedly installed on the top of one side of the fixed plate 38, and the mounting frame 1 3 is located at the conveying belt 1 20 A transition plate 40 is fixedly installed between the conveyor belt 2 37, and a frequency converter 41 is fixedly installed on the mounting frame 13, and located on one side of the motor 4 35. The motor 4 35 is electrically connected to the frequency converter 41. The fixed plate 38 and the guide block 39 separate the glass bottles in order. The frequency converter 41 adjusts the rotation speed of the motor 4 35, so that the conveyor belt 2 37 can be started or stopped slowly, preventing the glass bottles from colliding with each other due to inertia, so that the glass bottles can be heated more evenly in the box body 1 2. The transition plate 40 provides a buffer for the glass bottles when they move from the conveyor belt 1 20 running at a faster speed to the conveyor belt 2 37 running at a slower speed, preventing the glass bottles from colliding with each other and causing an increase in defective products.
[0025] The above are only preferred embodiments of the present invention and are not intended to limit the present invention in other forms. Any technician familiar with the profession may use the technical contents disclosed above to change or modify them into equivalent embodiments with equivalent changes and apply them to other fields. However, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A glass bottle annealing and cooling device, characterized in that: The device comprises: a base (1), a box body (2) is fixedly mounted on the top of the base (1), mounting frames (3) are fixedly mounted on both sides of the base (1), a box body (4) is fixedly mounted on the top of the box body (2), a control panel (5) is fixedly mounted on one side of the box body (2), two partitions (6) are fixedly mounted inside the box body (2), a plurality of temperature sensors (7) are fixedly mounted on the two partitions (6), a hot air blower (8) is fixedly mounted on one side of one of the partitions (6) of the box body (2), and a cold air blower (9) is fixedly mounted on the other side of the other partition (6) of the box body (2).
2. A glass bottle annealing and cooling device according to claim 1, characterized in that: The two partitions (6) are each provided with a temperature regulating port (10), the top of the box body (2) is fixedly provided with two mounting frames (11), the top of the box body (2) is provided with a groove located inside the two partitions (6), the groove is communicated with the two temperature regulating ports (10), a guide rod (12) is fixedly provided in the groove at the top of the box body (2), a threaded rod (13) is movably provided on one side of the two guide rods (12), one end of the two threaded rods (13) is movably embedded in the bottom of the temperature regulating port (10), the other end of the two threaded rods (13) is movably embedded in the mounting frame (11), the tops of the two threaded rods (13) are fixedly connected with a motor (15), the two motors (15) are fixedly installed on the top inner wall of the box body (4), and baffles (14) are movably sleeved on the two threaded rods (13) and the guide rods (12).
3. The glass bottle annealing and cooling device according to claim 1, characterized in that: Two conveying rollers (16) are movably embedded on the mounting frame (3), and one end of each of the two conveying rollers (16) is fixedly sleeved with a pulley (17), and a belt (18) is movably sleeved on the two pulleys (17), one end of one of the pulleys (17) is fixedly connected to a motor (19), and the motor (19) is fixedly mounted on the mounting frame (3), and a conveying belt (20) is movably sleeved on the two conveying rollers (16).
4. The glass bottle annealing and cooling device according to claim 1, characterized in that: A mounting frame 3 (21) is fixedly mounted on one end of the mounting frame 1 (3), a motor 3 (22) is fixedly mounted on the top of the mounting frame 3 (21), a long shaft (23) is fixedly connected to the output shaft of the motor 3 (22), the long shaft (23) is movably sleeved on the mounting frame 3 (21), a belt pulley 2 (24) is fixedly mounted on the bottom of the long shaft (23), short shafts (25) are movably embedded on both sides of the only long shaft (23) at the bottom of the mounting frame 3 (21), the bottoms of the two short shafts (25) are fixedly mounted with belt pulleys 3 (26), and belt pulleys 2 (27) are movably sleeved on the two belt pulleys 3 (26) and the belt pulley 2 (24).
5. The glass bottle annealing and cooling device according to claim 4, characterized in that: The bottoms of the two short shafts (25) are fixedly mounted with mounting rings (28), the sides of the two mounting rings (28) close to each other are fixedly mounted with guide plates (29), one ends of the two guide plates (29) are fixedly mounted with fixing columns (30), the tops of the two fixing columns (30) are movably sleeved with support rods (31), and one side of the mounting frame (21) is fixedly mounted with a photoelectric sensor (32).
6. The glass bottle annealing and cooling device according to claim 3, characterized in that: The mounting frame 1 (3) is provided with two conveying rollers 2 (33) movably sleeved thereon, and one end of each of the two conveying rollers 2 (33) is fixedly sleeved with a pulley 4 (34), and each of the two pulleys 4 (34) is movably sleeved with a belt 3 (36), and one side of the mounting frame 1 (3) is fixedly provided with a motor 4 (35), and one of the pulleys 4 (34) is fixedly connected to the output shaft of the motor 4 (35), and two conveying belts 2 (37) are movably sleeved thereon, and the A fixing plate (38) is fixedly mounted on the mounting frame 1 (3), and the fixing plate (38) separates the two conveyor belts 2 (37). A guide block (39) is fixedly mounted on the top of one side of the fixing plate (38). A transition plate (40) is fixedly mounted on the mounting frame 1 (3) between the conveyor belt 1 (20) and the conveyor belt 2 (37). A frequency converter (41) is fixedly mounted on the mounting frame 1 (3) on one side of the motor 4 (35), and the motor 4 (35) is electrically connected to the frequency converter (41).