A robot automatic flame treatment device with a front enclosure sound insulation structure

Abstract

The utility model provides a robot automatic flame treatment device with a front enclosure sound insulation structure. The robot automatic flame treatment device with a front enclosure sound insulation structure comprises a base, and a protective grille is fixedly connected to the top of the base. The utility model provides a robot automatic flame treatment device with a front enclosure sound insulation structure. By setting a protective baffle, when the workpiece is flame treated, the workpiece is fixed on the top of the positioning seat and the protective grille is closed. At this time, the staff can start the flame robot by controlling the host, so that the flame robot can perform flame spraying on the workpiece on the top of the positioning seat, so that the protective baffle can block the spray flame of the flame robot, thereby achieving the protection effect of the staff, avoiding the problem of the flame robot working at a long working distance causing harm to the staff, thereby improving the safety of the workpiece during flame treatment.

Description

Technical Field

[0001] The utility model relates to the field of flame processing devices, in particular to a robot automatic flame processing device with a front enclosure sound insulation structure. Background Art

[0002] Flame spraying refers to the process of melting the spray material by the high temperature of the gas combustion flame and spraying it onto the surface of the workpiece with a compressed air flow to form a coating. As a new surface protection and surface strengthening process, flame spraying technology has developed rapidly in the past 20 years and has become a very active branch in the field of metal surface engineering. Using flame as a heat source, metal and non-metal materials are heated to a molten state, and a mist flow is formed under the impetus of high-speed airflow, which is sprayed onto the substrate. When the sprayed tiny molten particles hit the substrate, plastic deformation occurs, forming a sheet-like superimposed deposition coating.

[0003] In the existing technology, such as the "A flame spraying robot" with the Chinese authorization announcement number of CN 208844168 U, it includes a column, a frame, a base and a rotating motor, the frame is arranged on the column, the base is arranged on the frame, the rotating motor is arranged on one side of the base, a rotating seat is arranged on the side of the rotating motor away from the base, a primary motor is arranged on one side of the rotating seat, a primary arm is arranged on the rotating seat, a secondary arm is arranged at one end of the primary arm away from the rotating seat, a secondary motor is arranged on one side of the secondary arm, and a gun seat is arranged at one end of the secondary arm away from the secondary motor. The beneficial effect is that the utility model has a high degree of automation and strong practicality. Through the design of the laser displacement sensor and the control panel, the quality of spraying is greatly improved, the economy is good, and the manual spraying is changed to robot spraying, which improves the safety performance of the equipment.

[0004] When flame processing products in the existing technology, workers must stay away when the robot flame processing is working, which makes it difficult for workers to detect malfunctions in the robot flame processing in time, which leads to a greatly increased risk during the robot flame processing work.

[0005] Therefore, it is necessary to provide a robot automatic flame treatment device with a front enclosure sound insulation structure to solve the above technical problems. Utility Model Content

[0006] The utility model provides a robot automatic flame processing device with a front enclosure sound insulation structure. Since the staff must stay away when the robot flame processing is working, it is difficult for the staff to detect in time when the robot flame processing fails, which leads to a problem of greatly increased risk when the robot flame processing is working.

[0007] In order to solve the above technical problems, the utility model provides a robot automatic flame processing device with a front enclosure sound insulation structure, comprising a base, a protective grille is fixedly connected to the top of the base, a closed door is movably sleeved on one side of the protective grille, a power distribution cabinet is fixedly installed on the top of the base, a protective baffle is fixedly connected to the top of the base, a partition is fixedly connected to the outside of the protective baffle, a No. 1 support frame is fixedly connected to the top of the base, a flame robot is installed on the top of the No. 1 support frame, a No. 2 support frame is fixedly connected to the top of the No. 2 support frame, a positioning seat is movably sleeved on the top of the No. 2 support frame, a cylinder is movably sleeved on one side of the positioning seat, a control host is installed on the front of the protective baffle, a control button is installed on the front of the control host, a gas sensor is fixedly installed on the side of the partition, and an alarm light is installed on the front of the protective baffle.

[0008] Preferably, the protective baffle is located directly in front of the flame robot, and the width of the protective baffle is greater than the width of the flame robot.

[0009] Preferably, the height of the protective grille is greater than the height of the flame robot, and the protective grille and the base are perpendicular to each other.

[0010] Preferably, there are two No. 2 support frames, and the two No. 2 support frames are symmetrically distributed with the flame robot as the symmetry axis.

[0011] Preferably, one end of the cylinder is movably sleeved on the top of the base, and the number of the cylinders is two.

[0012] Preferably, the number of the closed doors is two, and the two closed doors are symmetrically distributed with the flame robot as the symmetry axis.

[0013] Preferably, the number of the control buttons is nine, and the nine control buttons are evenly distributed on the front side of the control host.

[0014] Preferably, the input end of the control host is signal-connected to the output end of the gas sensor, and the output end of the control host is electrically connected to the input end of the alarm light.

[0015] Compared with the related art, the robot automatic flame treatment device with a front enclosure sound insulation structure provided by the utility model has the following beneficial effects:

[0016] The utility model provides a robot automatic flame treatment device with a front enclosure sound insulation structure. By setting a protective baffle, when a workpiece is flame treated, the workpiece is fixed on the top of a positioning seat and the protective grille is closed. At this time, a worker can start a flame robot by controlling a host computer, so that the flame robot can perform flame spraying on the workpiece on the top of the positioning seat, and the protective baffle can block the sprayed flame of the flame robot, thereby achieving a protective effect for the workers, avoiding the problem that the flame robot is far away from the working distance of the flame, thereby improving the safety of the workpiece during flame treatment.

[0017] By setting up a control host, when a gas leak occurs in the flame robot, the gas sensor can transmit the gas signal to the inside of the control host. At this time, the control host can control the alarm light to start and sound an alarm, so that the staff can deal with the leaked gas in time, thereby avoiding the dangerous problem of staff inhaling too much gas. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A schematic structural diagram of a preferred embodiment of a robot automatic flame treatment device with a front enclosure sound insulation structure provided by the utility model;

[0019] Figure 2 for Figure 1 A top view of a robot automatic flame treatment device having a front enclosure sound insulation structure is shown;

[0020] Figure 3 for Figure 1 A side view of a flame robot in a robot automatic flame treatment device having a front enclosure sound insulation structure is shown;

[0021] Figure 4 for Figure 1 A front view of a positioning seat in a robot automatic flame treatment device having a front enclosure sound insulation structure is shown.

[0022] Numbers in the figure: 1. Base; 2. Protective grille; 3. Enclosed door; 4. Distribution cabinet; 5. Protective baffle; 6. Partition; 7. Support frame No. 1; 8. Flame robot; 9. Support frame No. 2; 10. Positioning seat; 11. Cylinder; 12. Control host; 13. Control button; 14. Gas sensor; 15. Alarm light. DETAILED DESCRIPTION

[0023] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.

[0024] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 ,in, Figure 1 A schematic structural diagram of a preferred embodiment of a robot automatic flame treatment device with a front enclosure sound insulation structure provided by the utility model; Figure 2 for Figure 1 A top view of a robot automatic flame treatment device having a front enclosure sound insulation structure is shown; Figure 3 for Figure 1 A side view of a flame robot in a robot automatic flame treatment device having a front enclosure sound insulation structure is shown; Figure 4 for Figure 1 A front view of a positioning seat in a robot automatic flame treatment device with a front enclosure sound insulation structure is shown. A robot automatic flame treatment device with a front enclosure sound insulation structure comprises a base 1, a protective grille 2 is fixedly connected to the top of the base 1, a closed door 3 is movably sleeved on one side of the protective grille 2, a power distribution cabinet 4 is fixedly installed on the top of the base 1, a protective baffle 5 is fixedly connected to the top of the base 1, a partition 6 is fixedly connected to the outside of the protective baffle 5, a No. 1 support frame 7 is fixedly connected to the top of the base 1, a flame robot 8 is installed on the top of the No. 1 support frame 7, a No. 2 support frame 9 is fixedly connected to the top of the No. 2 support frame 9, a positioning seat 10 is movably sleeved on the top, a cylinder 11 is movably sleeved on one side of the positioning seat 10, a control host 12 is installed on the front of the protective baffle 5, a control button 13 is installed on the front of the control host 12, a gas sensor 14 is fixedly installed on the side of the partition 6, and an alarm light 15 is installed on the front of the protective baffle 5.

[0025] The protective baffle 5 is located directly in front of the flame robot 8, and the width of the protective baffle 5 is greater than the width of the flame robot 8; by setting the protective baffle 5, when the workpiece is flame treated, the workpiece is fixed on the top of the positioning seat 10 and the protective grille 2 is closed. At this time, the staff can start the flame robot 8 by controlling the host 12, so that the flame robot 8 can perform flame spraying on the workpiece on the top of the positioning seat 10, so that the protective baffle 5 can block the spray flame of the flame robot 8, thereby achieving the protection effect of the staff, avoiding the problem of the flame robot 8 working at a long working distance causing harm to the staff, thereby improving the safety of the workpiece during flame treatment.

[0026] The height of the protective grille 2 is greater than the height of the flame robot 8, and the protective grille 2 and the base 1 are perpendicular to each other; by setting the protective grille 2, when the workpiece is flame treated, the protective grille 2 is closed so that the protective grille 2 can close the flame robot 8, thereby achieving the effect of limiting the working area of ​​the flame robot 8, thereby avoiding the problem of staff accidentally entering the working area of ​​the flame robot 8 and being injured, thereby improving the safety of the flame robot 8 during operation.

[0027] There are two No. 2 support frames 9, and the two No. 2 support frames 9 are symmetrically distributed with the flame robot 8 as the symmetry axis; by setting the No. 2 support frame 9, when the workpiece is flame treated, multiple workpieces are respectively fixed on the top of the positioning seat 10, so that the flame robot 8 can perform flame spraying on two workpieces at the same time, thereby improving the working efficiency of the flame robot 8.

[0028] One end of the cylinder 11 is movably sleeved on the top of the base 1, and there are two cylinders 11; by setting the cylinder 11, when the spraying angle of the workpiece needs to be adjusted during flame spraying, the cylinder 11 is started, so that the cylinder 11 can drive the positioning seat 10 to flip, that is, drive the workpiece to flip, thereby facilitating the adjustment of the spraying angle of the workpiece.

[0029] There are two closed doors 3, which are symmetrically distributed with the flame robot 8 as the axis of symmetry. By setting the closed doors 3, when adding workpieces, the closed doors 3 are opened, allowing the staff to move the workpiece from the side of the protective grille 2 to the top of the positioning seat 10, thereby avoiding the problem of inconvenience in adding and fixing the workpiece due to the tight closure of the protective grille 2, thereby improving the convenience of adding workpieces.

[0030] There are nine control buttons 13, which are evenly distributed on the front of the control host 12. By setting the control buttons 13, when flame spraying of the workpiece is required, the staff can input the control password into the control host 12 through the control buttons 13, thereby starting the control host 12, thus avoiding the problem of non-staff accidentally touching the control host 12 and causing the flame robot 8 to start, thereby improving the safety of the flame robot 8 when waiting for work.

[0031] The input end of the control host 12 is signal-connected to the output end of the gas sensor 14, and the output end of the control host 12 is electrically connected to the input end of the alarm light 15; by setting up the control host 12, when the flame robot 8 leaks gas, the gas sensor 14 can transmit the gas signal to the inside of the control host 12, and at this time the control host 12 can control the alarm light 15 to start and sound an alarm, so that the staff can deal with the leaked gas in time, thereby avoiding the dangerous problem of the staff inhaling more gas.

[0032] The working principle of the robot automatic flame treatment device with a front enclosure sound insulation structure provided by the utility model is as follows:

[0033] Step 1: First, when performing flame treatment on the workpiece, fix the workpiece on the top of the positioning seat 10 and close the protective grille 2. At this time, the staff can start the flame robot 8 by controlling the host 12, so that the flame robot 8 can perform flame spraying on the workpiece on the top of the positioning seat 10, so that the protective baffle 5 can block the sprayed flame of the flame robot 8, thereby achieving the protection effect of the staff, avoiding the problem of the flame robot 8 working at a long distance causing harm to the staff, thereby improving the safety of the workpiece during flame treatment. When performing flame treatment on the workpiece, close the protective grille 2 so that the protective grille 2 can block the flame robot 8. The flame robot 8 is closed by the person 8, thereby achieving the effect of limiting the working area of ​​the flame robot 8, thereby avoiding the problem of workers mistakenly entering the working area of ​​the flame robot 8 and being injured, thereby improving the safety of the flame robot 8 when working. When performing flame treatment on workpieces, multiple workpieces are fixed on the top of the positioning seat 10 respectively, so that the flame robot 8 can perform flame spraying treatment on two workpieces at the same time, thereby improving the working efficiency of the flame robot 8. When the flame spraying treatment of the workpiece needs to adjust the spraying angle, the cylinder 11 is started, so that the cylinder 11 can drive the positioning seat 10 to flip, that is, drive the workpiece to flip, thereby bringing convenience to the adjustment of the spraying angle of the workpiece;

[0034] Step 2: When adding workpieces, open the closed door 3 so that the staff can move the workpiece from the side of the protective grille 2 to the top of the positioning seat 10, thereby avoiding the problem that the protective grille 2 is tightly closed, which makes it inconvenient to add and fix the workpiece, thereby improving the convenience of adding workpieces. When the workpiece needs to be flame sprayed, the staff can input the control password into the control host 12 through the control button 13, thereby starting the control host 12, thereby avoiding the problem of non-staff accidentally touching the control host 12 to start the flame robot 8, thereby improving the safety of the flame robot 8 when waiting for work. When the flame robot 8 leaks gas, the gas sensor 14 can transmit the gas signal to the inside of the control host 12. At this time, the control host 12 can control the alarm light 15 to start and sound an alarm, so that the staff can deal with the leaked gas in time, thereby avoiding the dangerous problem when the staff inhales more gas.

[0035] Compared with the related art, the robot automatic flame treatment device with a front enclosure sound insulation structure provided by the utility model has the following beneficial effects:

[0036] By setting the protective baffle 5, when the workpiece is being flame treated, the workpiece is fixed on the top of the positioning seat 10 and the protective grille 2 is closed. At this time, the staff can start the flame robot 8 by controlling the main unit 12, so that the flame robot 8 can flame spray the workpiece on the top of the positioning seat 10, and the protective baffle 5 can block the spray flame of the flame robot 8, thereby achieving the protection effect of the staff, avoiding the problem of the flame robot 8 working at a long working distance causing harm to the staff, thereby improving the safety of the workpiece during flame treatment.

[0037] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A robot automatic flame treatment device with a front enclosure sound insulation structure, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a protective grille (2), one side of the protective grille (2) is movably sleeved with a closed door (3), the top of the base (1) is fixedly installed with a power distribution cabinet (4), the top of the base (1) is fixedly connected to a protective baffle (5), the outside of the protective baffle (5) is fixedly connected to a partition (6), the top of the base (1) is fixedly connected to a No. 1 support frame (7), the top of the No. 1 support frame (7) is installed with a flame robot (8), and the bottom The top of the seat (1) is fixedly connected to a second support frame (9), the top of the second support frame (9) is movably sleeved with a positioning seat (10), one side of the positioning seat (10) is movably sleeved with a cylinder (11), a control host (12) is installed on the front of the protective baffle (5), a control button (13) is installed on the front of the control host (12), a gas sensor (14) is fixedly installed on the side of the partition (6), and an alarm light (15) is installed on the front of the protective baffle (5).

2. The robot automatic flame treatment device with a front enclosure sound insulation structure according to claim 1 is characterized in that: The protective baffle (5) is located directly in front of the flame robot (8), and the width of the protective baffle (5) is greater than the width of the flame robot (8).

3. The robot automatic flame treatment device with a front enclosure sound insulation structure according to claim 1 is characterized in that: The height of the protective grille (2) is greater than the height of the flame robot (8), and the protective grille (2) and the base (1) are perpendicular to each other.

4. The robot automatic flame treatment device with a front enclosure sound insulation structure according to claim 1 is characterized in that: The number of the second support frames (9) is two, and the two second support frames (9) are symmetrically distributed with the flame robot (8) as the symmetry axis.

5. The robot automatic flame treatment device with a front enclosure sound insulation structure according to claim 1, characterized in that: One end of the cylinder (11) is movably sleeved on the top of the base (1), and there are two cylinders (11).

6. The robot automatic flame treatment device with a front enclosure sound insulation structure according to claim 1, characterized in that: The number of the closed doors (3) is two, and the two closed doors (3) are symmetrically distributed with the flame robot (8) as a symmetry axis.

7. The robot automatic flame treatment device with a front enclosure sound insulation structure according to claim 1, characterized in that: The number of the control buttons (13) is nine, and the nine control buttons (13) are evenly distributed on the front side of the control host (12).

8. The robot automatic flame treatment device with a front enclosure sound insulation structure according to claim 1, characterized in that: The input end of the control host (12) is signal-connected to the output end of the gas sensor (14), and the output end of the control host (12) is electrically connected to the input end of the alarm light (15).

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