Batik ice pattern device
By designing a batik ice pattern device, the automatic wax removal and dehydration using lifting components, clamping components and drive components is used to solve the problems of high manpower consumption and slow fabric drying in the existing batik process, and efficient wax removal and accelerated drying are achieved.
Patent Information
- Application Number
- CN202421443796.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-06-24
AI Technical Summary
In the existing batik process, the wax removal process consumes a lot of manpower, and the fabric absorbs a lot of moisture, resulting in slow drying.
A batik ice pattern device is designed, including a processing box, a lifting assembly, a clamping assembly and a drive assembly. The cleaning cylinder is driven down by the lifting assembly and sinks into hot water for wax removal. The clamping assembly is used to fix the fabric and the cleaning cylinder is driven to rotate by the driving assembly to facilitate wax removal and dehydration of the fabric.
The device is able to automate the wax removal process, reduce labor consumption, and accelerate fabric drying by centrifugal dehydration.
Smart Images

Figure CN222715608U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of batik, in particular to a batik ice pattern device. Background Art
[0002] Batik is an ancient traditional folk textile printing and dyeing handicraft of my country's ethnic minorities. It was called wax in ancient times. It is one of the three major printing techniques in ancient my country, along with tie-dyeing and hollow printing. The Miao and Buyi ethnic groups in Guizhou and Yunnan are good at batik. Batik is a process of painting patterns on cloth with a wax knife dipped in molten wax and then dyeing it with indigo. After dyeing and removing the wax, the cloth surface will present a variety of patterns of white flowers on a blue background or blue flowers on a white background. At the same time, during the dyeing process, the wax that serves as a dye-resistant agent naturally cracks, giving the cloth a special "ice pattern" that is particularly charming.
[0003] Generally speaking, batik is to cover the pattern on the cloth with wax oil first, so that the pattern part can be avoided from being dyed when the cloth is dyed. After the cloth is dyed, the cloth is boiled in boiling water to melt and remove the wax. At this time, the cloth batik is completed. However, when removing the wax in the batik process, most of the time, a manual handheld stirring rod is used to stir the dyed cloth in boiling water. After stirring, the cloth is picked out for the next step, which will consume a lot of manpower. At the same time, after the wax is removed, the cloth absorbs a large amount of water, which causes the cloth to dry slowly. Therefore, a batik ice pattern device is proposed. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a batik ice pattern device, which solves the problems in the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A batik ice pattern device comprises a processing box, wherein a lifting assembly is arranged inside the processing box, a lifting platform is fixedly installed on the output end of the lifting assembly, a cleaning cylinder is rotatably installed on the top surface of the lifting platform, a through hole is opened on the surface of the cleaning cylinder, a central axis is fixedly installed inside the cleaning cylinder, a clamping assembly is arranged on the surface of the central axis, a driving assembly is arranged on the bottom surface of the processing box, a rotating shaft is rotatably installed inside the processing box, and a driving rod is fixedly installed on the top end of the rotating shaft.
[0007] Preferably, the lifting assembly comprises a first motor fixedly mounted on the bottom surface of the processing box, a screw rod is fixedly mounted on the output end of the first motor, and a threaded block is threadedly mounted on the surface of the screw rod.
[0008] Preferably, the clamping assembly includes a fixing plate fixedly mounted on the surface of the central axis, a threaded rod is threadedly mounted on the surface of the fixing plate, a knob is fixedly mounted on the top of the threaded rod, a pressure plate is rotatably mounted on the bottom end of the threaded rod, a protrusion is fixedly mounted on the bottom surface of the pressure plate, a support plate is fixedly mounted on the surface of the central axis, and a groove is formed on the top surface of the support plate.
[0009] Preferably, the driving assembly includes a second motor fixedly mounted on the bottom surface of the processing box, a first bevel gear is fixedly mounted on the output end of the second motor, a second bevel gear is fixedly mounted on the bottom surface of the rotating shaft, and the second bevel gear is meshed with the first bevel gear.
[0010] Preferably, a driving groove is provided inside the central shaft, and the driving groove and the driving rod are arranged correspondingly.
[0011] Preferably, a discharge pipe is fixedly mounted on the bottom surface of the processing box, and a sealing cover is hingedly mounted on the processing box.
[0012] Preferably, support legs are fixedly mounted on the bottom surface of the processing box, and anti-slip pads are fixedly mounted on the bottom surfaces of the support legs.
[0013] Compared with the prior art, the beneficial effects of the utility model are as follows: the batik ice pattern device, through the setting of the clamping component, enables the pressure plate to move downward, and in cooperation with the support plate, clamps and fixes a corner of the cloth; when clamping, the protrusion is inserted into the groove, so that the cloth is fixed more firmly, and the cloth can be prevented from falling during dewaxing; through the setting of the lifting component, the lifting platform is driven to move, so that the cleaning cylinder can be lowered and sunk into hot water for dewaxing, and the dewaxed cloth can also be moved out of the water for dehydration; through the setting of the driving component, the rotating shaft is driven to rotate, so that the driving rod rotates, and the driving rod is inserted into the driving groove. As the driving rod rotates, the cleaning cylinder rotates, and then the fixed cloth is driven to rotate, which is convenient for dewaxing or centrifugal dehydration of the cloth. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a structural schematic diagram of the positive measurement of the utility model;
[0015] Figure 2 It is a structural schematic diagram of the first sectional view of the utility model;
[0016] Figure 3 It is a structural schematic diagram of the second sectional view of the utility model;
[0017] Figure 4 It is a structural schematic diagram of the third sectional view of the utility model.
[0018] In the figure: 1. processing box; 2. first motor; 3. screw rod; 4. threaded block; 5. lifting platform; 6. cleaning cylinder; 7. through hole; 8. center axis; 9. driving groove; 10. fixing plate; 11. threaded rod; 12. knob; 13. pressure plate; 14. bump; 15. support plate; 16. groove; 17. second motor; 18. first bevel gear; 19. rotating shaft; 20. second bevel gear; 21. driving rod; 22. discharge pipe; 23. sealing cover; 24. supporting leg. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] Example: Refer to Figure 1-4 The utility model provides a technical solution, a batik ice pattern device, including a processing box 1, a lifting platform 5 is fixedly installed on the output end of the lifting component, a cleaning cylinder 6 is rotatably installed on the top surface of the lifting platform 5, a through hole 7 is provided on the surface of the cleaning cylinder 6, a central shaft 8 is fixedly installed inside the cleaning cylinder 6, and a clamping component is provided on the surface of the central shaft 8, the clamping component includes a fixing plate 10 fixedly installed on the surface of the central shaft 8, a threaded rod 11 is threadedly installed on the surface of the fixing plate 10, a knob 12 is fixedly installed on the top of the threaded rod 11, a pressing plate 13 is rotatably installed on the bottom end of the threaded rod 11, a convex block 14 is fixedly installed on the bottom surface of the pressing plate 13, a supporting plate 15 is fixedly installed on the surface of the central shaft 8, and a groove 16 is provided on the top surface of the supporting plate 15. By setting the clamping component, the knob 12 is rotated to drive the threaded rod 11 to rotate, so that the pressing plate 13 The cloth is moved downward and, in cooperation with the support plate 15, a corner of the cloth is clamped and fixed. When clamping, the protrusion 14 is inserted into the groove 16, so that the cloth is fixed more firmly, and the cloth can be prevented from falling into the cleaning cylinder 6 during dewaxing. A rotating shaft 19 is rotatably installed inside the processing box 1, and a driving rod 21 is fixedly installed on the top of the rotating shaft 19. A discharge pipe 22 is fixedly installed on the bottom surface of the processing box 1, and a sealing cover 23 is hingedly installed on the processing box 1. The setting of the discharge pipe 22 facilitates the replacement of the hot water in the processing box 1. The setting of the sealing cover 23 prevents the hot water from splashing out when the cloth is dewaxing. A supporting leg 24 is fixedly installed on the bottom surface of the processing box 1, and an anti-skid pad is fixedly installed on the bottom surface of the supporting leg 24. The friction area between the supporting leg 24 and the bottom surface is increased through the setting of the anti-skid pad, so that the device is more stable when in use.
[0021] Specifically, a lifting assembly is provided inside the processing box 1, and the lifting assembly includes a first motor 2 fixedly installed on the bottom surface of the processing box 1, a screw rod 3 is fixedly installed on the output end of the first motor 2, and a threaded block 4 is threadedly installed on the surface of the screw rod 3. Through the setting of the lifting assembly, the output end of the first motor 2 rotates, driving the screw rod 3 to rotate, and then the threaded block 4 moves, driving the lifting platform 5 to move, so that the cleaning barrel 6 can be lowered and sunk into hot water for dewaxing, and the dewaxed cloth can also be moved out of the water for dehydration.
[0022] Specifically, a driving assembly is provided on the bottom surface of the processing box 1, and the driving assembly includes a second motor 17 fixedly installed on the bottom surface of the processing box 1, a first bevel gear 18 is fixedly installed on the output end of the second motor 17, a second bevel gear 20 is fixedly installed on the bottom surface of the rotating shaft 19, and the second bevel gear 20 is meshed with the first bevel gear 18, a driving groove 9 is opened inside the central shaft 8, and the driving groove 9 is corresponding to the driving rod 21. Through the setting of the driving assembly, the output end of the second motor 17 rotates, driving the first bevel gear 18 to rotate, and the second bevel gear 20 is meshed with the first bevel gear 18, so that the second bevel gear 20 rotates, and then drives the rotating shaft 19 to rotate, so that the driving rod 21 rotates, and the driving rod 21 is inserted into the driving groove 9. As the driving rod 21 rotates, the cleaning cylinder 6 rotates.
[0023] During use: the staff injects hot water into the bottom of the processing box 1, puts the batik-dyed fabric into the cleaning cylinder 6, turns the knob 12, drives the threaded rod 11 to rotate, moves the pressing plate 13 downward, and cooperates with the supporting plate 15 to clamp and fix a corner of the fabric. When clamping, the protrusion 14 is inserted into the groove 16, so that the fabric is fixed more firmly, and it can be prevented from falling into the cleaning cylinder 6 during wax removal. The first motor 2 is started, and the output end of the first motor 2 rotates to drive the screw rod 3 to rotate, thereby making the threaded block 4 move downward, driving the lifting platform 5 to move downward, so that the cleaning cylinder 6 descends and sinks into the hot water, and the second motor 17 is started, and the output end of the second motor 17 rotates to drive the first bevel gear 18 to rotate, and the second bevel gear 20 and the first bevel gear 21 are connected to each other. The wheel 18 is meshed, so that the second bevel gear 20 rotates, and then drives the rotating shaft 19 to rotate, so that the driving rod 21 rotates, and the driving rod 21 is inserted into the driving groove 9. As the driving rod 21 rotates, the cleaning cylinder 6 rotates, and then drives the fixed cloth to rotate, so that the cloth is fully in contact with the hot water, which is convenient for dewaxing the cloth. After dewaxing the batik-dyed cloth, the first motor 2 is started again to make the screw rod 3 rotate in the opposite direction, drive the lifting platform 5 to move up, and move the cleaning cylinder 6 out of the water. The second motor 17 is started again to make the cleaning cylinder 6 rotate again, driving the dewaxed cloth to rotate, and the cloth can be centrifugally dehydrated, which is convenient for the subsequent drying of the cloth. After dehydrating the cloth, open the sealing cover 23 and take the cloth out of the cleaning cylinder 6.
[0024] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0025] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A batik ice pattern device, comprising a processing box (1), characterized in that: A lifting assembly is arranged inside the processing box (1), a lifting platform (5) is fixedly installed at the output end of the lifting assembly, a cleaning cylinder (6) is rotatably installed on the top surface of the lifting platform (5), a through hole (7) is provided on the surface of the cleaning cylinder (6), a central shaft (8) is fixedly installed inside the cleaning cylinder (6), a clamping assembly is arranged on the surface of the central shaft (8), a driving assembly is arranged on the bottom surface of the processing box (1), a rotating shaft (19) is rotatably installed inside the processing box (1), and a driving rod (21) is fixedly installed on the top end of the rotating shaft (19).
2. A batik ice pattern device according to claim 1, characterized in that: The lifting assembly comprises a first motor (2) fixedly mounted on the bottom surface of the processing box (1), a screw rod (3) fixedly mounted on the output end of the first motor (2), and a threaded block (4) threadedly mounted on the surface of the screw rod (3).
3. A batik ice pattern device according to claim 1, characterized in that: The clamping assembly comprises a fixing plate (10) fixedly mounted on the surface of the central shaft (8), a threaded rod (11) being threadedly mounted on the surface of the fixing plate (10), a knob (12) being fixedly mounted on the top end of the threaded rod (11), a pressure plate (13) being rotatably mounted on the bottom end of the threaded rod (11), a protrusion (14) being fixedly mounted on the bottom surface of the pressure plate (13), a support plate (15) being fixedly mounted on the surface of the central shaft (8), and a groove (16) being provided on the top surface of the support plate (15).
4. The batik ice pattern device according to claim 1, characterized in that: The driving assembly comprises a second motor (17) fixedly mounted on the bottom surface of the processing box (1), a first bevel gear (18) fixedly mounted on the output end of the second motor (17), a second bevel gear (20) fixedly mounted on the bottom surface of the rotating shaft (19), and the second bevel gear (20) meshes with the first bevel gear (18).
5. The batik ice pattern device according to claim 1, characterized in that: A driving groove (9) is provided inside the central shaft (8), and the driving groove (9) and the driving rod (21) are arranged correspondingly.
6. The batik ice pattern device according to claim 1, characterized in that: A discharge pipe (22) is fixedly mounted on the bottom surface of the processing box (1), and a sealing cover (23) is hingedly mounted on the processing box (1).
7. The batik ice pattern device according to claim 1, characterized in that: A support leg (24) is fixedly mounted on the bottom surface of the processing box (1), and an anti-slip pad is fixedly mounted on the bottom surface of the support leg (24).