A superfine fiber synthetic leather oiling and impregnating machine

Through reverse driving and transmission devices, the problem of motor waste and irrelevant gap of the extrusion roller in the oil-adjusted machine of the ultra-fiber synthetic leather is solved, and the effect of energy saving and protection of the synthetic leather is achieved.

CN117569033BActive Publication Date: 2025-07-18CHONGQING DOUBLE ELEPHANT MICRO FIBRE MATERIAL CO LTD
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Patent Information

Application Number
CN202311578153.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-11-24
Publication Date
2025-07-18
Estimated Expiration
2043-11-24

AI Technical Summary

Technical Problem

The existing microfiber synthetic leather oiling impregnator uses two motors to drive the extrusion rollers, resulting in waste of energy and the gap between the extrusion rollers is unadjustable, making it easy to damage the synthetic leather.

Method used

The reverse drive device and the transmission device are adopted, and the two extrusion rollers are driven by a motor to rotate in reverse. The transmission gear and the driving gear are arranged to mesh, so that the gap between the extrusion rollers is adjustable, and a speed change device is equipped to adapt to the synthetic leather of different thicknesses.

Benefits of technology

It reduces the use of motors, reduces energy consumption, protects synthetic leather from being destroyed, adapts to synthetic leather of different thicknesses, and improves oil immersion effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an oil impregnation machine for superfine fiber synthetic leather. The present invention belongs to the technical field of superfine fiber synthetic leather impregnation, and includes an oil impregnation tank, two reversely rotating drive gears, and two rotating shafts that can move towards or away from each other. A guide roller is rotatably connected inside the oil impregnation tank. The two drive gears are respectively a first drive gear and a second drive gear. Pressing rollers are fixedly connected to both of the two rotating shafts. The drive gear includes a central roller and a plurality of trapezoidal teeth fixed on the central roller. A transmission gear is slidably connected to the rotating shaft, and the two transmission gears are respectively meshed with the two drive gears. A transmission device is provided. Based on the two pressing rollers with adjustable gaps, a drive gear and a transmission gear are correspondingly provided, so that when the pressing rollers move to any position, the transmission gear is moved through the transmission device, thereby realizing the meshing of the drive gear and the transmission gear, and further making the driving structure of the movable pressing roller more reasonable.
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Description

Technical Field

[0001] The present invention belongs to the technical field of ultra - fine synthetic leather, and particularly relates to an oil - impregnating machine for ultra - fine synthetic leather. Background Art

[0002] At present, for the existing oil - impregnating machines for ultra - fine synthetic leather, first, the ultra - fine synthetic leather is moved into an oil - immersion tank for oil immersion, and then the ultra - fine synthetic leather is moved to an extrusion roller to extrude the oil that has entered the ultra - fine synthetic leather during the oil - immersion step. After the oil - immersion of the ultra - fine synthetic leather, the toughness, air permeability, wear resistance, anti - aging and other properties of the ultra - fine synthetic leather are improved.

[0003] However, for the current oil - impregnating machines for ultra - fine synthetic leather, when rotating the extrusion roller to extrude the oil inside the ultra - fine synthetic leather, usually two motors are used to drive the upper and lower extrusion rollers respectively, resulting in waste of energy. In addition, when the extrusion roller extrudes the ultra - fine synthetic leather, it cannot select the extrusion gap according to the thickness of the ultra - fine synthetic leather, and it is easy to damage the ultra - fine synthetic leather during the extrusion process. Summary of the Invention

[0004] In view of this, to solve the problems raised in the above - mentioned background art, the purpose of the present invention is to provide an oil - impregnating machine for ultra - fine synthetic leather to solve the problems of using two motors to drive the extrusion roller and the inability to adjust the gap of the extrusion roller in the prior art.

[0005] To achieve the above purpose, the present invention provides the following technical solution: An oil - impregnating machine for ultra - fine synthetic leather, comprising an oil - immersion tank, two driving gears rotating in opposite directions, and two rotating shafts that can move towards or away from each other. A guiding roller is rotatably connected inside the oil - immersion tank. The two driving gears are respectively a first driving gear and a second driving gear. Extrusion rollers are fixedly connected to both of the two rotating shafts. The driving gear includes a central roller and a plurality of trapezoidal teeth fixed on the central roller. A transmission gear is slidably connected to the rotating shaft, and the two transmission gears are respectively meshed with the two driving gears.

[0006] Preferably, a plurality of sliding bars are fixedly connected to the rotating shaft. A sliding sleeve is fixedly connected to one side of the transmission gear, and grooves matching the sliding bars are formed inside the sliding sleeve and the transmission gear. The two sliding sleeves are jointly connected to a transmission device.

[0007] Preferably, the transmission device includes an electric push rod. A cross bar and a telescopic rod are fixedly connected to the movable end of the electric push rod. An L - shaped rod is fixedly connected to the movable end of the telescopic rod. Arc - shaped sliders are fixedly connected to one end of both the L - shaped rod and the cross bar. A sliding groove for sliding connection with the arc - shaped slider is formed on the sliding sleeve.

[0008] Preferably, an oil storage tank is fixedly connected to one side of the oil - immersion tank, and the oil storage tank is located below the extrusion roller.

[0009] Preferably, a first mounting plate and a second mounting plate are respectively arranged on two sides of the fuel tank. The electric push rod is fixedly connected to the second mounting plate, and a reverse driving device and a distance adjusting device are mounted on the second mounting plate.

[0010] Preferably, the reverse driving device includes a connecting sleeve rotatably penetrating through the second mounting plate and a rotating rod rotatably connected inside the connecting sleeve. One end of the connecting sleeve is fixedly connected to a first driving gear, and the other end of the connecting sleeve is fixedly connected to a first straight gear. One end of the rotating rod is fixedly connected to a second driving gear, and the other end of the rotating rod is fixedly connected to a second straight gear.

[0011] Preferably, a mounting frame is fixedly connected to the second mounting plate, and a speed-changing device is mounted on the mounting frame.

[0012] Preferably, the speed-changing device includes a motor fixedly connected to the mounting frame and a continuously variable transmission. The output shaft of the motor penetrates through the mounting frame and is fixedly connected to the input end of the continuously variable transmission. The output end of the continuously variable transmission is fixedly connected to a toothed disc, and the toothed disc meshes with the first straight gear and the second straight gear.

[0013] Preferably, the distance adjusting device includes a fixing plate and adjusting plates symmetrically arranged on both sides of the fixing plate. Threaded holes are formed in both adjusting plates. A groove is formed in the fixing plate, and a knob is rotatably connected inside the groove. Threaded rods that can be screwed into the threaded holes are fixedly connected to both ends of the knob.

[0014] Preferably, slideways are fixedly connected to both the first mounting plate and the second mounting plate. The two adjusting plates are slidably connected to the slideways. The two rotating shafts are respectively rotatably connected to the two adjusting plates. The fixing plate is fixedly connected to the slideway. The connecting sleeve rotatably penetrates through the fixing plate on the second mounting plate.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] (1) The present invention is provided with a transmission device. Based on two squeezing rollers with adjustable gaps, a driving gear and a transmission gear are correspondingly arranged. When the squeezing rollers move to any position, the transmission gear is moved through the transmission device, so as to realize the meshing of the driving gear and the transmission gear, and further make the driving structure of the movable squeezing roller more reasonable.

[0017] (2) The present invention is provided with a reverse driving device, so that two squeezing rollers can be driven to rotate in opposite directions by one motor to squeeze the oil inside the synthetic leather, reducing the use of motors and lowering the energy consumption and energy cost.

[0018] (3) The present invention is provided with a speed change device. In order to ensure that the rotating shaft is still driven after moving, a driving gear with trapezoidal teeth is provided. When the transmission gear slides on the driving gear, the transmission ratio between the two changes, thereby causing the rotational speed of the rotating shaft to change, and the oil immersion time of the synthetic leather changes. The speed change device can offset this rotational speed change and ensure the oil immersion time of the synthetic leather in the fuel tank.

[0019] (4) The present invention is provided with a distance adjustment device, which can move the distance between the adjustment plate and the fixed plate to achieve the forward and reverse movement between the two rotating shafts, so that the gap of the extrusion roller can be selected according to the thickness of different ultra-fine synthetic leather or the extrusion situation of the oil in the ultra-fine synthetic leather, ensuring the effect of the extruded oil and protecting the ultra-fine synthetic leather from being damaged by extrusion. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 is a schematic structural diagram of the present invention;

[0021] Figure 2 is a top view of the present invention;

[0022] Figure 3 is a schematic assembly structural diagram of the transmission device, reverse drive device, distance adjustment device and speed change device of the present invention;

[0023] Figure 4 is a schematic structural diagram of the transmission device of the present invention;

[0024] Figure 5 is Figure 4 an enlarged view of part A in

[0025] Figure 6 is a schematic structural diagram of the reverse drive device of the present invention;

[0026] Figure 7 is a cross-sectional view of the reverse drive device of the present invention;

[0027] Figure 8 is a schematic structural diagram of the speed change device of the present invention;

[0028] Figure 9 is a schematic structural diagram of the distance adjustment device of the present invention;

[0029] Figure 10 is a cross-sectional view of the distance adjustment device of the present invention;

[0030] In the figure: 1, mounting bracket; 2, oil immersion tank; 3, oil storage tank; 4, guide roller; 5, first mounting plate; 6, second mounting plate; 7, extrusion roller; 100, transmission device; 101, electric push rod; 102, cross bar; 103, telescopic rod; 104, L-shaped rod; 105, transmission gear; 106, rotating shaft; 107, sliding sleeve; 108, arc-shaped slider; 200, reverse drive device; 201, rotating rod; 202, second straight gear; 203, first straight gear; 204, connecting sleeve; 205, first drive gear; 206, second drive gear; 300, speed change device; 301, motor; 302, stepless speed changer; 303, toothed disc; 400, distance adjustment device; 401, slideway; 402, fixing plate; 403, adjusting plate; 404, knob; 405, threaded rod; 406, threaded hole. Detailed implementation manners

[0031] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0032] As Figure 1 shown, the oil impregnation machine for ultra-fine synthetic leather provided by the present invention mainly includes an oil immersion tank 2, an oil storage tank 3, a first mounting plate 5 and a second mounting plate 6 arranged on both sides of the oil storage tank 3, and two extrusion rollers 7 capable of rotating in opposite directions are arranged between the first mounting plate 5 and the second mounting plate 6.

[0033] Further, as Figure 2 shown, a guide roller 4 is rotatably connected inside the oil immersion tank 2.

[0034] As can be seen from the above, when specifically performing the oil impregnation of ultra-fine synthetic leather, the ultra-fine synthetic leather is moved into the oil immersion tank 2. After the ultra-fine synthetic leather is immersed in oil in the oil immersion tank 2 for a period of time through the guide roller 4, it moves in the direction of the extrusion rollers 7, and the two extrusion rollers 7 rotate in opposite directions, thereby driving the extrusion rollers 7 to rotate and extrude the excess oil inside the ultra-fine synthetic leather.

[0035] As Figure 3 、 Figure 9 and Figure 10As shown in the figure, a distance adjustment device 400 is installed on the second mounting plate 6. The distance adjustment device 400 includes fixing plates 402 arranged on both sides of the oil storage tank 3 and adjusting plates 403 symmetrically arranged on both sides of the fixing plates 402. Threaded holes 406 are formed in both of the two adjusting plates 403. Grooves are formed in the fixing plates 402, and a knob 404 is rotatably connected in the grooves. Both ends of the knob 404 are fixedly connected with threaded rods 405 that can be screwed into the threaded holes 406. Slideways 401 are fixedly connected to both the first mounting plate 5 and the second mounting plate 6. The two groups of adjusting plates 403 are slidably connected to the slideways 401, and the fixing plates 402 are fixedly connected to the slideways 401. A rotating shaft 106 is rotatably connected between the two groups of adjusting plates 403, and the rotating shaft 106 is fixedly connected to the pressing roller 7.

[0036] As can be seen from the above, when specifically adjusting the distance between the pressing rollers 7, since the fixing plates 402 are fixedly connected to the slideways 401, the two adjusting plates 403 symmetrically arranged on both sides of the fixing plates 402 are slidably connected to the slideways 401. Then, the knob 404 is rotated to drive the threaded rod 405 to rotate inside the threaded hole 406, so that the two adjusting plates 403 can move towards or away from each other, and then drive the two rotating shafts 106 to move towards or away from each other, making the gap between the pressing rollers 7 adjustable to adapt to the pressing steps of ultra-fiber synthetic leather with different thicknesses.

[0037] As Figure 3 、 Figure 6 and Figure 7 As shown in the figure, a reverse driving device 200 is also installed on the second mounting plate 6. The reverse driving device 200 includes a connecting sleeve 204 rotatably penetrating through the second mounting plate 6 and a rotating rod 201 rotatably connected inside the connecting sleeve 204. First driving gears 205 and first straight gears 203 are respectively fixedly connected to both ends of the connecting sleeve 204. Second driving gears 206 and second straight gears 202 are respectively fixedly connected to both ends of the rotating rod 201. Two transmission gears 105 are respectively meshed with the first driving gear 205 and the second driving gear 206. The connecting sleeve 204 rotatably penetrates through the fixing plate 402 on the second mounting plate 6.

[0038] As can be seen from the above, when specifically performing the reverse rotation of the two rotating shafts 106, the first straight gear 203 is fixedly connected to the first driving gear 205 through the connecting sleeve 204, and the second straight gear 202 is fixedly connected to the second driving gear 206 through the rotating rod 201. The first straight gear 203 and the second straight gear 202 rotate in opposite directions, thereby driving the first driving gear 205 and the second driving gear 206 to rotate in opposite directions, and finally driving the first driving gear 205 and the second driving gear 206 to rotate in opposite directions.

[0039] The above-mentioned two preferred drive gears (the first drive gear 205 and the second drive gear 206) include a central roller and a plurality of trapezoidal teeth fixed on the central roller, and the distance between the outer edge of the trapezoidal teeth and the center of the central roller increases successively in the direction close to the extrusion roller 7.

[0040] As Figures 3 - 5 shown, a transmission device 100 is further installed on the second mounting plate 6, and the transmission device 100 includes an electric push rod 101. The movable end of the electric push rod 101 is fixedly connected with a cross bar 102 and a telescopic rod 103. The movable end of the telescopic rod 103 is fixedly connected with an L-shaped rod 104. Both one end of the L-shaped rod 104 and the cross bar 102 are fixedly connected with arc-shaped sliders 108. A plurality of sliding strips are fixedly connected to the rotating shaft 106. A transmission gear 105 is sleeved on the rotating shaft 106. One side of the transmission gear 105 is fixedly connected with a sliding sleeve 107. A sliding groove for sliding connection with the arc-shaped slider 108 is formed in the sliding sleeve 107, and a groove for matching with the sliding strip is formed in the sliding sleeve 107 and the transmission gear 105.

[0041] As can be seen from the above, when specifically executing the sliding of the transmission gear 105, as Figure 3 and Figure 4 shown, when it is necessary to increase the distance between the two extrusion rollers 7, first, the electric push rod 101 contracts to drive the two transmission gears 105 to be separated from the first drive gear 205 and the second drive gear 206 respectively. Then, the distance between the two extrusion rollers 7 is increased through the distance adjusting device 400. After the adjustment is completed, the electric push rod 101 extends, so that the two transmission gears 105 are respectively re-engaged with the first drive gear 205 and the second drive gear 206. After the increase adjustment, the new engagement positions of the first drive gear 205 and the second drive gear 206 with the transmission gear 105 will shift in the direction close to the extrusion roller 7 relative to the initial engagement positions. Based on the same principle as the above increase adjustment, the separation and engagement between the first drive gear 205 and the second drive gear 206 and the transmission gear 105 are realized, and after the reduction adjustment, the new engagement positions of the first drive gear 205 and the second drive gear 206 with the transmission gear 105 will shift in the direction away from the extrusion roller 7 relative to the initial engagement positions.

[0042] The telescopic rod 103 can adapt to the distance between two rotating shafts 106 moving towards or away from each other. Through the cooperation of the grooves formed in the sliding sleeve 107 and the transmission gear 105 with the sliding strips, the transmission gear 105 can slide on the rotating shaft 106, and at the same time, the transmission gear 105 can drive the rotating shaft 106 to rotate.

[0043] As Figure 3 and Figure 8As shown, a speed change device 300 is further installed on the second mounting plate 6, and the speed change device 300 includes a motor 301 fixedly connected to the mounting frame 1 and a stepless speed variator 302. The output shaft of the motor 301 passes through the mounting frame 1 and is fixedly connected to the input end of the stepless speed variator 302. The output end of the stepless speed variator 302 is fixedly connected with a toothed disc 303, and the toothed disc 303 meshes with the first straight gear 203 and the second straight gear 202.

[0044] As can be seen from the above, when specifically adjusting the speed of the extrusion roller 7, through the connection between the output end of the motor 301 and the stepless speed variator 302, the motor 301 can drive the output end of the stepless speed variator 302 to rotate, thereby driving the toothed disc 303 to rotate. The first straight gear 203 and the second straight gear 202 are respectively meshed on both sides of the toothed disc 303, thereby driving the first straight gear 203 and the second straight gear 202 to rotate in opposite directions coaxially, and further driving the first driving gear 205 and the second driving gear 206 to rotate in opposite directions. Specifically, based on the different speed change transmission ratios of the stepless speed variator 302, the rotational driving speeds of the first driving gear 205 and the second driving gear 206 are also different. Based on this, the rotational speeds of the two extrusion rollers 7 change, so as to be applicable to the transmission drive with different oil immersion times.

[0045] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An oil impregnation machine for superfine synthetic leather, characterized in that: It includes an oil immersion tank (2), two reversely rotating drive gears, and two rotating shafts (106) that can move towards or away from each other. A guide roller (4) is rotatably connected inside the oil immersion tank (2). The two drive gears are respectively a first drive gear (205) and a second drive gear (206). Squeezing rollers (7) are fixedly connected to both of the two rotating shafts (106). The drive gear includes a central roller and a plurality of trapezoidal teeth fixed on the central roller, and the distance between the outer edge of the trapezoidal tooth and the center of the central roller increases successively along the direction close to the squeezing roller (7). A transmission gear (105) is slidably connected to the rotating shaft (106), and the two transmission gears (105) are respectively meshed with the two drive gears.

2. The oiling and impregnating machine for superfine synthetic leather according to claim 1, wherein: A plurality of sliding bars are fixedly connected to the rotating shaft (106). A sliding sleeve (107) is fixedly connected to one side of the transmission gear (105), and grooves matching the sliding bars are formed inside the sliding sleeve (107) and the transmission gear (105). The two sliding sleeves (107) are jointly connected to a transmission device (100).

3. The oiling and impregnating machine for ultra-fine synthetic leather according to claim 2, wherein: The transmission device (100) includes an electric push rod (101). A cross bar (102) and a telescopic rod (103) are fixedly connected to the movable end of the electric push rod (101). An L-shaped rod (104) is fixedly connected to the movable end of the telescopic rod (103). Arc-shaped sliders (108) are fixedly connected to both one end of the cross bar (102) and the L-shaped rod (104). A chute for sliding connection with the arc-shaped slider (108) is formed on the sliding sleeve (107).

4. The oiling and impregnating machine for superfine synthetic leather according to claim 3, characterized in that: An oil storage tank (3) is fixedly connected to one side of the oil immersion tank (2), and the oil storage tank (3) is located below the squeezing roller (7).

5. The oiling and impregnating machine for ultra-fine synthetic leather according to claim 4, characterized in that: On both sides of the fuel storage tank (3), a first mounting plate (5) and a second mounting plate (6) are respectively arranged. The electric push rod (101) is fixedly connected to the second mounting plate (6), and a reverse driving device (200) and a distance adjusting device (400) are mounted on the second mounting plate (6); the reverse driving device (200) includes a connecting sleeve (204) rotatably penetrating through the second mounting plate (6) and a rotating rod (201) rotatably connected inside the connecting sleeve (204). One end of the connecting sleeve (204) is fixedly connected to a first driving gear (205), and the other end of the connecting sleeve (204) is fixedly connected to a first straight gear (203). One end of the rotating rod (201) is fixedly connected to a second driving gear (206), and the other end of the rotating rod (201) is fixedly connected to a second straight gear (202); the distance adjusting device (400) includes a fixing plate (402) and adjusting plates (403) symmetrically arranged on both sides of the fixing plate (402). Threaded holes (406) are formed in both adjusting plates (403). A groove is formed in the fixing plate (402), and a knob (404) is rotatably connected inside the groove. Both ends of the knob (404) are fixedly connected to threaded rods (405) that can be screwed into the threaded holes (406); slideways (401) are fixedly connected to both the first mounting plate (5) and the second mounting plate (6). The two adjusting plates (403) are slidably connected to the slideways (401). The two rotating shafts (106) are respectively rotatably connected to the two adjusting plates (403). The fixing plate (402) is fixedly connected to the slideway (401). The connecting sleeve (204) rotatably penetrates through the fixing plate (402) on the second mounting plate (6).

6. The oiling and impregnating machine for superfine synthetic leather according to claim 5, wherein: A mounting frame (1) is fixedly connected to the second mounting plate (6), and a speed change device (300) is mounted on the mounting frame (1).

7. An oiling and impregnating machine for ultra-fine synthetic leather according to claim 6, characterized in that: The speed change device (300) includes a motor (301) fixedly connected to the mounting frame (1) and a continuously variable transmission (302). The output shaft of the motor (301) penetrates through the mounting frame (1) and is fixedly connected to the input end of the continuously variable transmission (302). The output end of the continuously variable transmission (302) is fixedly connected to a toothed disc (303), and the toothed disc (303) meshes with the first straight gear (203) and the second straight gear (202).

Citation Information

Patent Citations

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