A pier column maintenance device

Abstract

The present application relates to a pier column maintenance device, comprising a pier top hanger, the pier top hanger is connected to a lifting truss through a steel wire rope, a spray pipe is arranged on the lifting truss, a nozzle is arranged on the spray pipe, and the spray direction of the nozzle is arranged toward the pier column; a hoisting mechanism is arranged on the pier top hanger, and the steel wire rope is connected to the hoisting mechanism; a water tank, the water tank is arranged at the bottom of the pier column, and a water pump is installed in the water tank, the water outlet of the water pump is connected to a water hose, and the water hose is connected to the spray pipe. The utility model can maintain high piers with large heights, while improving the maintenance efficiency of pier columns and ensuring the maintenance quality of high piers.

Description

Technical Field

[0001] The present application relates to the technical field of civil construction, and in particular to a pier column maintenance device. Background Art

[0002] With the rapid development of expressway construction in my country, the requirements for highway bridge construction are increasing day by day, and the requirements for standardization and regularization of various on-site processes are becoming more stringent.

[0003] During the bridge construction process, manual watering maintenance is currently commonly used at the pier construction site. As the height of the pier increases, the difficulty of manual maintenance becomes greater. Due to inadequate and untimely maintenance, the strength of the pier cannot reach the designed strength, or surface cracks may appear, resulting in quality problems.

[0004] In addition, the manual watering maintenance method cannot achieve good maintenance results, and the amount of watering in different areas and the maintenance time in different parts are difficult to be ideally controlled. Utility Model Content

[0005] The purpose of the present application is to provide a pier column maintenance device, which can maintain high piers with large heights, while improving the maintenance efficiency of the pier columns and ensuring the maintenance quality of the high piers.

[0006] In order to achieve the above object, the utility model provides a pier column maintenance device, including a pier top hanger, the pier top hanger is connected to a lifting truss through a steel wire rope, a spray pipe is arranged on the lifting truss, a spray head is arranged on the spray pipe, and the spray direction of the spray head is arranged toward the pier column;

[0007] A hoisting mechanism is provided on the pier top hanger, and the steel wire rope is connected to the hoisting mechanism;

[0008] A water tank is arranged at the bottom of the pier column, and a water pump is installed in the water tank. The water outlet of the water pump is connected to a water hose, and the water hose is connected to the sprinkler pipe.

[0009] In an optional embodiment, the hoisting mechanism includes a hoisting motor, and the lifting truss is lifted and lowered relative to the pier top hanger under the drive of the hoisting motor.

[0010] In an optional embodiment, it further includes a control unit, which includes a control circuit, a time relay is provided on the control circuit, and the hoisting motor and the water pump are electrically connected to the time relay.

[0011] In an optional embodiment, the pier top hanger includes an annular bracket, the lifting truss includes an annular truss arranged around the outside of the pier column, at least a portion of the annular bracket protrudes from the side wall of the pier column, and the steel wire rope is suspended on the protruding portion.

[0012] In an optional embodiment, the output end of the winch motor is connected to a winch shaft, the end of the winch shaft is arranged at a protruding portion of the annular bracket relative to the pier, and the end of the winch shaft is supported and installed by a bearing seat, and the root of the wire rope is connected to the winch shaft.

[0013] In an optional embodiment, the steel wire rope includes two groups, which are respectively arranged on both sides of the pier, and each group of the steel wire rope includes a Y-shaped distributed main steel wire rope and branch steel wire ropes, the root of the main steel wire rope is connected to the winch shaft, the root of the branch steel wire rope is connected to the main steel wire rope, and the end of the branch steel wire rope is connected to the corner of the annular truss.

[0014] In an optional embodiment, the output end of the hoisting motor is connected to a direction-changing transmission mechanism, and the direction-changing transmission mechanism includes bevel teeth arranged between the output shaft of the hoisting motor and the hoisting shaft.

[0015] In an optional embodiment, the annular truss includes an upper cross bar, a lower cross bar and a vertical bar, the spray pipe includes a spray hard pipe connected to the upper cross bar, and a three-way pipe is provided between the spray hard pipe and the water supply hose.

[0016] In an optional embodiment, the water pump includes a submersible pump installed in the water tank, and the water delivery hose is connected between the submersible pump and the three-way pipe.

[0017] In an optional embodiment, the spray pipe comprises an annular pipe having multiple spray pipe sections interconnected with each other, and there are multiple spray heads, which are evenly spaced on each spray pipe section.

[0018] By setting up the pier top hanger and the lifting truss, combining the lifting truss with the pier top hanger through a steel wire rope, and setting a spray pipe on the lifting truss, the pier column can be sprayed with water for maintenance during the lifting process of the lifting truss.

[0019] The nozzles arranged on the spray pipes and the spraying direction of the nozzles directed toward the piers can spray the piers in a dynamic manner in combination with the height position changes of the lifting trusses, thereby completing three-dimensional dynamic maintenance of the piers.

[0020] The winch mechanism arranged on the pier top hanger can connect the wire rope with the winch mechanism, and the wire rope can be retracted and released under the drive of the winch mechanism, thereby realizing the lifting and lowering control of the lifting truss.

[0021] A water tank is arranged at the bottom of the pier, and a water pump is installed in the water tank, which can pressurize the water in the water tank for transportation. By connecting the water outlet of the water pump with the water hose, the flexible arrangement requirements of the water hose can be met, and the adaptability can be broadened under the premise of satisfying the upward water supply. The water hose is connected with the sprinkler pipe to form a continuous water supply and water delivery channel, ensuring that the sprinkler water is reliably transported, and finally completing the maintenance operation of the pier through the spraying of water from the sprinkler.

[0022] Other features and advantages of the present application will be described in detail in the subsequent detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0024] Figure 1 It is a structural schematic diagram of the pier column maintenance device in this application;

[0025] Figure 2 This is a schematic diagram of the distribution of steel wire ropes in this application.

[0026] icon:

[0027] 1- pier column; 2- pier top hanger; 3- wire rope; 31- main wire rope; 32- branch wire rope; 4- lifting truss; 5- sprinkler head; 6- water hose; 7- water tank; 8- control unit; 9- water pump; 10- spray pipe; 11- winch motor; 12- winch shaft. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all of the embodiments. The components of the embodiments of the present application described and shown in the drawings here can be arranged and designed in various different configurations.

[0029] In the description of this application, it should be noted that the terms "inside", "outside", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the product of the application is usually placed when in use, which is only for the convenience of describing this application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0030] In the description of this application, it should also be noted that, unless otherwise clearly specified and limited, the terms "disposed" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0031] The pier column 1 maintenance device in the present application is mainly used for the spray water maintenance of the pier column 1, and improves the existing artificial watering maintenance effect by combining dynamic lifting and spraying in the vertical direction of the pier column 1.

[0032] See also Figure 1-Figure 2 The pier column 1 maintenance device of the utility model has a main structure including a pier top hanger 2 and a lifting truss 4. The pier top hanger 2 is fixedly installed on the top of the pier column 1. The lifting truss 4 is connected to the pier top hanger 2 through a steel wire rope 3 and is arranged on the periphery of the pier column 1. During specific use, the lifting truss 4 can be lifted and moved relative to the pier top hanger 2 in the vertical direction of the pier column 1.

[0033] A spray pipe 10 is provided on the lifting truss 4, and a nozzle 5 is provided on the spray pipe 10. The spray pipe 10 and the nozzle 5 can move up and down synchronously with the lifting truss 4, and can spray during the lifting and moving process, and the spray water is delivered to the outer wall of the pier 1 in the form of splashing, thereby realizing the maintenance of the cast concrete structure of the pier 1.

[0034] The lifting and lowering movement of the lifting truss 4 relative to the pier top hanger 2 is specifically accomplished by a winch mechanism, which is arranged on the pier top hanger 2, and the wire rope 3 is connected to the winch mechanism. Under the action of the winch mechanism, the wire rope 3 can be retracted and released, and then the movement of the lifting truss 4 is controlled by the retraction and release of the wire rope 3.

[0035] The maintenance device in the utility model is still based on the basic level of watering maintenance. By setting a water tank 7 at the bottom of the pier 1 and installing a water pump 9 in the water tank 7, the water in the water tank 7 is pressurized and transported upward, and finally sprayed onto the poured concrete of the pier 1 through the sprinkler 5.

[0036] Based on the above-mentioned spraying maintenance form, the spraying direction of the nozzle 5 is set toward the pier 1, and can be directly facing the side wall of the pier 1, or can be tilted upward or downward to achieve the purpose of spraying water onto the surface of the pier 1.

[0037] The water outlet of the water pump 9 is connected to a water hose 6 , which is connected to a spray pipe 10 . The water in the water tank 7 is pressurized and transported to the spray pipe 10 of the lifting truss 4 through the water hose 6 .

[0038] The water delivery hose 6 has a certain layout flexibility, can be flexibly bent, and can adapt to the water delivery process by following the lifting and lowering movement of the lifting truss 4. In a specific setting form, the delivery hose can be a rubber tube with a certain pressure bearing capacity.

[0039] The pier column 1 maintenance device of the utility model can evenly spray and maintain the poured concrete of the pier column 1 during the vertical movement of the lifting truss 4, thereby improving the maintenance effect of the existing artificial sprinkling.

[0040] In one specific embodiment, the hoisting mechanism includes a hoisting motor 11 , and the lifting truss 4 is lifted and lowered relative to the pier top hanger 2 under the drive of the hoisting motor 11 .

[0041] The pier column 1 maintenance device in the utility model also includes a control unit 8, the control unit 8 includes a control circuit, a time relay is arranged on the control circuit, the hoisting motor 11 and the water pump 9 are electrically connected to the time relay, and the water storage amount in the water tank 7 ensures continuous spraying operation conditions, the time of the time relay and the lifting time of the lifting truss 4 are set and the power supply of the spraying system is started, and after the time relay reaches the specified spraying time, the high-lift water pump 9 switch is turned on, and the high-lift water pump 9 pumps water from the water tank 7 into the water delivery hose 6.

[0042] After the time relay reaches the designated spraying time, the water pump 9 and the winch motor 11 are turned on. The high-lift water pump 9 draws water from the water tank 7 and delivers it to the spray pipe 10 through the water hose 6. The spray pipe 10 is connected to the nozzle 5. The nozzle 5 sprays water on the surface of the pier 1 and simultaneously performs the lifting action of the lifting truss 4 to complete the dynamic spraying process. After the spraying time reaches the predetermined time, the time relay turns off the water pump 9 switch to stop spraying water and stops the lifting action.

[0043] The pier top hanger 2 includes an annular bracket, and the lifting truss 4 is arranged around the outside of the pier 1. The annular truss enables the sprinkler 5 to spray on the outside of the pier 1. At least a part of the annular bracket protrudes from the side wall of the pier 1. The wire rope 3 is suspended on the protruding part, and the lifting truss 4 can be hung on the outside of the pier 1 through the wire rope 3.

[0044] The output end of the hoisting motor 11 is connected to a hoisting shaft 12, and the end of the hoisting shaft 12 is arranged at a protruding portion of the annular bracket relative to the pier 1, and the end of the hoisting shaft 12 is supported and installed by a bearing seat, so that the hoisting shaft 12 can obtain good and reliable operating conditions. The root of the wire rope 3 is connected to the hoisting shaft 12, and the retraction and release of the wire rope 3 can be controlled by the rotation of the hoisting shaft 12, thereby further controlling the vertical displacement movement of the lifting truss 4.

[0045] See also Figure 2 In terms of the specific arrangement of the steel wire ropes 3, in order to enable the lifting truss 4 to be stably lifted and lowered, the steel wire ropes 3 include two groups, which are respectively arranged on both sides of the pier 1, and each group of the steel wire ropes 3 includes a Y-shaped main steel wire rope 31 and a branch steel wire rope 32.

[0046] From the connection angle of the main steel wire rope 31 and the branch steel wire rope 32, the root of the main steel wire rope 31 is connected to the winch shaft 12, the roots of the two branch steel wire ropes 32 are connected to the bottom end of the main steel wire rope 31, and the ends of the branch steel wire ropes 32 are connected to the corners of the annular truss, which can form a strong and reliable lifting relationship to ensure the lifting stability of the lifting truss 4, and at the same time enable the lifting truss 4 to move while maintaining a horizontal state.

[0047] From the perspective of transmission, in order to reduce costs, the driving component in the utility model includes a set, the winch shaft 12 includes two, the output end of the winch motor 11 is connected to a changing transmission mechanism, the changing transmission mechanism includes a bevel gear arranged between the output shaft of the winch motor 11 and the winch shaft 12, which can change the transmission direction of the rotating shaft through the bevel gear when the winch motor 11 rotates, thereby driving the two winch shafts 12 to rotate through the winch motor 11.

[0048] The utility model does not limit the number of hoisting mechanisms and hoisting shafts 12, and two sets of hoisting motors 11 can also be provided, so that each set of hoisting motors 11 corresponds to the retraction and extension of the main steel wire rope 31 arranged opposite thereto, thereby completing the synchronous retraction and extension action.

[0049] Furthermore, the annular truss includes an upper cross bar, a lower cross bar and a vertical bar, and the spray pipe 10 includes a spray hard pipe connected to the upper cross bar. A three-way pipe is arranged between the spray hard pipe and the water supply hose 6, which can directly transport the spray water transmitted by the water pump 9 through the water supply hose 6 into the spray hard pipe.

[0050] In order to facilitate the extraction of water from the water tank 7 , the water pump 9 includes a high-lift submersible pump 9 installed in the water tank 7 , and the water delivery hose 6 is connected between the submersible pump 9 and the three-way pipe to meet the high-lift requirement of the water pump 9 .

[0051] The spray pipe 10 includes a ring-shaped pipe with multiple spray pipe sections 10 interconnected, which can be adapted to the connection and installation of the ring truss. From the perspective of ensuring sufficient spraying, there are multiple nozzles 5, and the multiple nozzles 5 are evenly spaced on each spray pipe section 10. The distance between two adjacent nozzles 5 is 50 cm, which can form a uniform spraying state and reduce spraying dead angles.

[0052] It should be noted that the pier top support and the lifting truss 4 in the present invention are both integral structures, which can not only simplify on-site assembly but also facilitate mobile installation and transportation.

[0053] The pier top hanger 2 is used to install and position the lifting truss 4, thereby improving the construction accuracy and the quality of the spraying.

[0054] By controlling the running time and duration of the high-lift submersible pump 9 and the winch motor 11, the spraying time, duration and lifting movement time can be better guaranteed, the dynamic spraying state can be better achieved, and the quality of maintenance can be improved.

[0055] It should be noted that, in the absence of conflict, the features in the embodiments of this application may be combined with each other.

[0056] The above description is only the preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A pier column maintenance device, characterized in that: It includes a pier top hanger, the pier top hanger is connected to a lifting truss through a steel wire rope, a spray pipe is arranged on the lifting truss, a spray head is arranged on the spray pipe, and the spray direction of the spray head is arranged toward the pier column; A hoisting mechanism is provided on the pier top hanger, and the steel wire rope is connected to the hoisting mechanism; A water tank is arranged at the bottom of the pier column, and a water pump is installed in the water tank. The water outlet of the water pump is connected to a water hose, and the water hose is connected to the sprinkler pipe.

2. The pier column maintenance device according to claim 1, characterized in that: The hoisting mechanism comprises a hoisting motor, and the lifting truss is driven by the hoisting motor to be lifted and lowered relative to the pier top hanger.

3. The pier column maintenance device according to claim 2, characterized in that: It also includes a control unit, which includes a control circuit. A time relay is provided on the control circuit, and the hoisting motor and the water pump are both electrically connected to the time relay.

4. The pier column maintenance device according to claim 2, characterized in that: The pier top hanger includes an annular bracket, the lifting truss includes an annular truss surrounded by the outside of the pier column, at least a part of the annular bracket protrudes from the side wall of the pier column, and the steel wire rope is suspended on the protruding part.

5. The pier column maintenance device according to claim 4, characterized in that: The output end of the hoisting motor is connected to a hoisting shaft, the end of the hoisting shaft is arranged at a protruding portion of the annular bracket relative to the pier, and the end of the hoisting shaft is supported and installed by a bearing seat, and the root of the wire rope is connected to the hoisting shaft.

6. The pier column maintenance device according to claim 5, characterized in that: The steel wire ropes include two groups, which are respectively arranged on both sides of the pier, and each group of the steel wire ropes includes a Y-shaped main steel wire rope and a branch steel wire rope. The root of the main steel wire rope is connected to the winch shaft, the root of the branch steel wire rope is connected to the main steel wire rope, and the end of the branch steel wire rope is connected to the corner of the annular truss.

7. The pier column maintenance device according to claim 6, characterized in that: The output end of the hoisting motor is connected with a direction-changing transmission mechanism, and the direction-changing transmission mechanism includes bevel gears arranged between the output shaft of the hoisting motor and the hoisting shaft.

8. The pier column maintenance device according to claim 4, characterized in that: The annular truss comprises an upper cross bar, a lower cross bar and a vertical bar, the spray pipe comprises a spray hard pipe connected to the upper cross bar, and a three-way pipe is arranged between the spray hard pipe and the water delivery hose.

9. The pier column maintenance device according to claim 8, characterized in that: The water pump comprises a submersible pump installed in the water tank, and the water delivery hose is connected between the submersible pump and the three-way pipe.

10. The pier column maintenance device according to claim 1, characterized in that: The spray pipe comprises a ring-shaped pipe connected with multiple spray pipe sections, and there are multiple spray heads, which are evenly spaced on each spray pipe section.

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