A deicing device for a pneumatic motor

By designing a pneumatic motor deicing device including a pressure stabilizing mechanism and an adjustable pressure mechanism, the problem of high energy consumption of the pneumatic motor deicing device in the prior art is solved, and a more efficient and stable deicing effect is achieved, which is suitable for use in different weather conditions.

CN222716957UActive Publication Date: 2025-04-04NANTONG DYNAMIC TECH CO LTD
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Patent Information

Application Number
CN202420707526.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-08
Publication Date
2025-04-04
Estimated Expiration
2034-04-08

AI Technical Summary

Technical Problem

The existing pneumatic motor deicing device requires a large amount of compressed air, resulting in an increase in energy consumption, and cannot effectively solve the problem that the pneumatic airless sprayer cannot work properly due to ice blockage.

Method used

A deicing device for a pneumatic motor is designed, including a motor body, a muffler, a pressure stabilization mechanism, a buffer chamber, an adjustable pressure mechanism, a check valve, a connecting groove, an intake connecting pipe and a valve. Through the cooperation of the pressure stabilizer and the adjustable pressure mechanism, ensure that the air in the buffer chamber always has a certain pressure, avoid a large pressure difference during exhaust, causing icing, and heat the air to be discharged through the heating plate.

Benefits of technology

It effectively reduces the occurrence of icing, ensures the reliability and stability of the motor body exhaust, reduces energy consumption, and can adjust the pressure stabilization mechanism and adjustable pressure mechanism according to the weather conditions to meet the usage needs under different weather conditions.

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Abstract

The utility model discloses a deicing device for a pneumatic motor, comprising a connecting shell, a pressure stabilizing mechanism, a buffer chamber, an adjustable pressure mechanism, a one-way valve, a connecting groove, an air intake connecting pipe and a valve; the utility model has a reasonable and simple structure, low production cost, convenient installation and complete functions, wherein the air exhausted from the motor body enters the buffer chamber through the connecting groove and the one-way valve, and then the air in the buffer chamber is buffered by the adjustable pressure mechanism, thus ensuring the reliability and stability of the exhaust of the motor body; the utility model is combined with the pressure stabilizing mechanism to ensure that the air in the buffer chamber always has a certain pressure, thereby avoiding the phenomenon of icing caused by a large pressure difference during exhaust, and in addition, combined with the heating plate arranged at the bottom of the buffer chamber, the air to be exhausted can be heated, thus ensuring that the discharged gas can be de-iced even if it is frozen.
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Description

Technical Field

[0001] The utility model relates to the technical field of pneumatic motors, in particular to a deicing device for pneumatic motors. Background Art

[0002] At present, pneumatic airless sprayers are composed of pneumatic motors and paint hydraulic pumps, and the pneumatic motor is the core part of the pneumatic airless sprayer, which is equivalent to the heart of the sprayer and provides reliable power for the pneumatic airless sprayer. The pneumatic motor of the airless sprayer continuously enters the upper chamber (or lower chamber) of the cylinder through the pneumatic motor air distribution reversing mechanism to push the piston upward or downward, and the compressed air in the lower chamber (or upper chamber) of the cylinder must be instantly discharged into the atmosphere through the muffler 1. When compressed air is discharged into the atmosphere instantly, its volume will expand, thereby absorbing heat, making the temperature of the muffler exhaust hole and the exhaust channel lower and lower, causing the moisture in the air to gradually turn into ice, blocking the exhaust channel. In severe cases, the exhaust channel will be completely blocked, causing the airless sprayer to be unable to work normally; and the ice blockage phenomenon of pneumatic airless sprayers is both an inherent physical phenomenon and a difficult technical problem to solve. For example, the existing Chinese utility model patent with patent number CN 201372985 Y discloses a deicing device for a pneumatic motor, and the deicing device for the pneumatic motor needs to consume a large amount of compressed air for deicing, thereby increasing energy consumption during operation. Utility Model Content

[0003] The purpose of the utility model is to provide a pneumatic motor deicing device in order to solve the above problems, which solves the problem that the existing pneumatic motor deicing device needs to consume a large amount of compressed air for deicing, thereby increasing the energy consumption during operation.

[0004] In order to solve the above problems, the utility model provides a technical solution: a de-icing device for a pneumatic motor, comprising a motor body and a muffler, and also comprising a connecting shell, a pressure stabilizing mechanism, a buffer chamber, an adjustable pressure mechanism, a one-way valve, a connecting groove, an air intake connecting pipe and a valve; the left side of the motor body is fixedly connected to the muffler through the connecting shell; a pressure stabilizing mechanism is provided on the left side of the connecting shell, a buffer chamber is provided in the central interior of the connecting shell, and an adjustable pressure mechanism is provided on the upper side of the buffer chamber, and a connecting groove is provided on the right side of the connecting shell; the lower left outlet of the buffer chamber is connected to the muffler inlet through the pressure stabilizing mechanism, and the lower right inlet of the buffer chamber is connected to the lower left outlet of the connecting groove through a one-way valve; the lower outlet of the valve is connected to the upper side of the connecting groove, and the valve inlet is connected to the air intake connecting pipe.

[0005] Preferably, the specific structure of the pressure stabilizing mechanism includes an adjusting head, a screw, a guide hole, a slider, a spring, a valve core and an output hole; the guide hole is arranged inside the left side of the connecting shell, and a transverse output hole is arranged at a lower end of the guide hole; the screw is movably connected to the center of the upper side of the guide hole, and the upper end of the screw is fixedly connected to an adjusting head; the outer part of the slider is vertically movably connected to the inside of the guide hole, and the threaded hole arranged in the center of the slider is connected to the screw; the valve core is vertically movably connected to the lower side of the guide hole, and a spring is arranged between the upper side of the valve core and the lower side of the slider.

[0006] Preferably, a hexagonal hole is provided in the center of an upper side of the adjusting head.

[0007] Preferably, the specific structure of the adjustable pressure mechanism includes an adjusting head, a second screw, a movable seat, a second spring, a piston chamber and a piston; the piston chamber is arranged on the upper side of the buffer chamber; the second screw is movably connected to the center of the upper side of the piston chamber, and the upper end of the second screw is fixedly connected to the adjusting head; the outer part of the movable seat is vertically movably connected to the inside of the piston chamber, and the threaded hole arranged in the center of the movable seat is connected to the second screw; the outer part of the piston is vertically movably connected to the lower side of the inside of the piston chamber, and a second spring is arranged between the upper side of the piston and the movable seat.

[0008] Preferably, a hexagonal hole is provided in the center of the upper side of the adjusting head.

[0009] Preferably, a heating plate is provided at the bottom of the buffer chamber.

[0010] Preferably, an extended exhaust pipe is provided at the exhaust port of the muffler.

[0011] Beneficial effects of the utility model:

[0012] (1) The utility model has a reasonable and simple structure, low production cost, convenient installation and complete functions. Here, the air exhausted from the motor body enters the buffer chamber through the connecting groove and the one-way valve, and the air in the buffer chamber is buffered by the adjustable pressure mechanism, thereby ensuring the reliability and stability of the exhaust of the motor body.

[0013] (2) The utility model is equipped with a pressure stabilizing mechanism to ensure that the air in the buffer chamber always has a certain pressure, thereby avoiding the phenomenon of ice formation caused by a large pressure difference during exhaust. In addition, the heating plate arranged at the bottom of the buffer chamber can heat the air to be discharged, thus ensuring that the discharged gas can be de-iced even if it is frozen.

[0014] (3) The pressure stabilizing mechanism and the adjustable pressure mechanism in the utility model can be adjusted according to weather conditions, thereby meeting the needs of use under different weather conditions and being able to better reduce the occurrence of icing.

[0015] (4) In the present invention, opening the valve under extreme conditions can increase the gas flow rate, thereby speeding up the de-icing efficiency, thus meeting the needs of the motor body working under extreme conditions. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of the utility model.

[0017] Figure 2 It is a structural diagram of the voltage stabilizing mechanism.

[0018] Figure 3 It is a structural schematic diagram of the adjustable pressure mechanism.

[0019] 1-motor body; 2-muffler; 3-connecting shell; 4-pressure stabilizing mechanism; 5-buffer chamber; 6-adjustable pressure mechanism; 7-check valve; 8-connecting groove; 9-intake connecting pipe; 10-valve; 41-adjusting head 1; 42-screw 1; 43-guide hole 1; 44-slider; 45-spring 1; 46-valve core; 47-output hole; 61-adjusting head; 62-screw 2; 63-movable seat; 64-spring 2; 65-piston chamber; 66-piston. DETAILED DESCRIPTION

[0020] like Figure 1 As shown, this specific embodiment adopts the following technical scheme: a de-icing device for a pneumatic motor, comprising a motor body 1 and a muffler 2, and also comprising a connecting shell 3, a pressure stabilizing mechanism 4, a buffer chamber 5, an adjustable pressure mechanism 6, a one-way valve 7, a connecting groove 8, an air intake connecting pipe 9 and a valve 10; the left side of the motor body 1 is fixedly connected to the muffler 2 through the connecting shell 3; a pressure stabilizing mechanism 4 is provided on the left side of the connecting shell 3, a buffer chamber 5 is provided in the central interior of the connecting shell 3, and an adjustable pressure mechanism 6 is provided on the upper side of the buffer chamber 5, and a connecting groove 8 is provided on the right side of the connecting shell 3; the lower left outlet of the buffer chamber 5 is connected to the inlet of the muffler 2 through the pressure stabilizing mechanism 4, and the lower right inlet of the buffer chamber 5 is connected to the lower left outlet of the connecting groove 8 through the one-way valve 7; the lower outlet of the valve 10 is connected to the upper side of the connecting groove 8, and the inlet of the valve 10 is connected to the air intake connecting pipe 9.

[0021] like Figure 2As shown, the specific structure of the pressure stabilizing mechanism 4 includes an adjusting head 41, a screw 42, a guide hole 43, a slider 44, a spring 45, a valve core 46 and an output hole 47; the guide hole 43 is arranged inside the left side of the connecting shell 3, and a transverse output hole 47 is arranged at the lower end of the guide hole 43; the screw 42 is movably connected to the center of the upper side of the guide hole 43, and the upper end of the screw 42 is fixedly connected to the adjusting head 41; the outer part of the slider 44 is vertically movably connected to the inside of the guide hole 43, and the threaded hole arranged in the center of the slider 44 is connected to the screw 42; the valve core 46 is vertically movably connected to the lower side of the guide hole 43, and a spring 45 is arranged between the upper side of the valve core 46 and the lower side of the slider 44.

[0022] A hexagonal hole is provided at the center of the upper side of the adjusting head 41, so that the adjusting head 41 can be rotated by a hexagonal wrench.

[0023] like Figure 3 As shown, the specific structure of the adjustable pressure mechanism 6 includes an adjusting head 61, a second screw 62, a movable seat 63, a second spring 64, a piston cavity 65 and a piston 66; the piston cavity 65 is arranged on the upper side of the buffer cavity 5; the second screw 62 is movably connected to the center of the upper side of the piston cavity 65, and the upper end of the second screw 62 is fixedly connected to the adjusting head 61; the outer part of the movable seat 63 is vertically movably connected to the inside of the piston cavity 65, and the threaded hole arranged in the center of the movable seat 63 is connected to the second screw 62; the outer part of the piston 66 is vertically movably connected to the lower side of the inside of the piston cavity 65, and a second spring 64 is arranged between the upper side of the piston 66 and the movable seat 63.

[0024] Among them, a hexagonal hole is opened in the center of the upper side of the adjusting head 61, so that the adjusting head 61 can be rotated by a hexagonal wrench; a heating plate is provided at the bottom of the buffer chamber 5; and an extended exhaust pipe is provided at the exhaust port of the muffler 2, so that the exhaust port pressure motor body 1 can be made.

[0025] The usage status of the utility model is as follows: the utility model has a reasonable and simple structure, low production cost, easy installation, and complete functions. When in use, the air discharged by the motor body 1 first enters the buffer chamber 5 through the connecting groove 8 and the one-way valve 7, and then the air in the buffer chamber 5 is buffered by the adjustable pressure mechanism 6, which ensures the reliability and stability of the exhaust of the motor body 1. In addition, in conjunction with the pressure stabilizing mechanism 4, it can ensure that the air in the buffer chamber 5 always has a certain pressure, thereby avoiding the phenomenon of icing caused by a large pressure difference during exhaust. In addition, in conjunction with the heating plate arranged at the bottom of the buffer chamber 5, the air to be discharged can be heated, which ensures that even if the gas discharged is frozen, it can be de-iced. In addition, the pressure stabilizing mechanism 4 and the adjustable pressure mechanism 6 can be adjusted according to the weather conditions, thereby meeting the needs of use under different weather conditions, and can better reduce the occurrence of icing. In addition, opening the valve 10 in extreme cases can increase the flow rate of the gas, thereby speeding up the de-icing efficiency, which meets the needs of the motor body 1 working in extreme cases.

[0026] The control method in the present invention is to start manually or control by existing automation technology. The wiring diagram of the power element and the provision of power supply belong to the common knowledge in the field, and the present invention is mainly used to protect mechanical devices, so the present invention will not explain the control method and wiring arrangement in detail.

[0027] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0028] In the present utility model, unless otherwise clearly stipulated and limited, the terms "installation", "setting", "connection", "fixation", "screw-on" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.

[0029] The above shows and describes the basic principles and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which shall fall within the scope of the utility model to be protected. The scope of protection of the utility model shall be defined by the attached claims and their equivalents.

Claims

1. A deicing device for a pneumatic motor, comprising a motor body (1) and a muffler (2), characterized in that: It also includes a connecting shell (3), a pressure stabilizing mechanism (4), a buffer chamber (5), an adjustable pressure mechanism (6), a one-way valve (7), a connecting groove (8), an air intake connecting pipe (9) and a valve (10); The left side of the motor body (1) is fixedly connected to the muffler (2) via a connecting shell (3); A pressure stabilizing mechanism (4) is provided on the left side of the connecting shell (3), a buffer chamber (5) is provided in the center of the connecting shell (3), and an adjustable pressure mechanism (6) is provided on the upper side of the buffer chamber (5), and a connecting groove (8) is provided on the right side of the connecting shell (3); The lower left outlet of the buffer chamber (5) is connected to the inlet of the muffler (2) via a pressure stabilizing mechanism (4), and the lower right inlet of the buffer chamber (5) is connected to the lower left outlet of the connecting groove (8) via a one-way valve (7); The outlet at the lower side of the valve (10) is connected to the upper side of the connecting groove (8), and the inlet of the valve (10) is connected to the air intake connecting pipe (9).

2. The deicing device for a pneumatic motor according to claim 1, characterized in that: The specific structure of the pressure stabilizing mechanism (4) includes an adjusting head (41), a screw (42), a guide hole (43), a slider (44), a spring (45), a valve core (46) and an output hole (47); The guide hole one (43) is arranged inside the left side of the connecting shell (3), and a transverse output hole (47) is arranged at the lower end of the guide hole one (43); The screw rod 1 (42) is movably connected to the center of the upper side of the guide hole 1 (43), and the upper end of the screw rod 1 (42) is fixedly connected to the adjusting head 1 (41); The outside of the slider (44) is vertically movably connected to the inside of the guide hole (43), and the threaded hole arranged in the center of the slider (44) is connected to the screw rod (42); The valve core (46) is vertically movably connected to the lower side of the guide hole (43), and a spring (45) is provided between the upper side of the valve core (46) and the lower side of the slider (44).

3. The deicing device for a pneumatic motor according to claim 2, characterized in that: A hexagonal hole is provided in the center of the upper side of the adjusting head 1 (41).

4. The deicing device for a pneumatic motor according to claim 1, characterized in that: The specific structure of the adjustable pressure mechanism (6) includes an adjusting head (61), a second screw (62), a movable seat (63), a second spring (64), a piston chamber (65) and a piston (66); The piston chamber (65) is arranged on the upper side of the buffer chamber (5); The second screw rod (62) is movably connected to the center of the upper side of the piston chamber (65), and the upper end of the second screw rod (62) is fixedly connected to the adjusting head (61); The outside of the movable seat (63) is vertically movably connected to the inside of the piston chamber (65), and a threaded hole arranged in the center of the movable seat (63) is connected to the second screw rod (62); The outside of the piston (66) is vertically movably connected to the lower side of the inside of the piston chamber (65), and a second spring (64) is provided between the upper side of the piston (66) and the movable seat (63).

5. The deicing device for a pneumatic motor according to claim 4, characterized in that: A hexagonal hole is provided in the center of the upper side of the adjusting head (61).

6. The deicing device for a pneumatic motor according to claim 1, characterized in that: A heating plate is provided at the bottom of the buffer chamber (5).

7. The deicing device for an air motor according to claim 1, characterized in that: An extended exhaust pipe is provided at the exhaust port of the muffler (2).

Citation Information

Patent Citations

  • Deicer of pneumatic motor

    CN201372985Y