A high temperature purification furnace

By setting at least two furnace tubes in a high-temperature purification furnace and using a synchronous rotary transmission mechanism, the problems of low efficiency and vulnerability of the transmission mechanism are solved, and more efficient quartz sand purification and long life of the transmission mechanism are achieved.

CN222718622UActive Publication Date: 2025-04-04连云港恒鹏机械设备有限公司
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Patent Information

Application Number
CN202421527411.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-04-04
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

In the prior art, the processing efficiency of a single purification tube is low, and the transmission mechanism is operated in a high temperature environment, which is prone to loss and affects service life.

Method used

A high-temperature purification furnace is designed with at least two furnace tubes built-in and rotated simultaneously through a transmission mechanism. All furnace tubes share a transmission mechanism and a driving mechanism, and a cooling water path is set up at the bottom of the tug to cool down.

Benefits of technology

It improves the purification efficiency of quartz sand materials, extends the service life of the transmission mechanism, and simplifies equipment components.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of quartz sand processing equipment, and specifically to a high-temperature purification furnace, including a furnace shell with a furnace chamber inside, at least two furnace tubes are arranged inside the furnace shell, the furnace tubes are extended along the length direction of the furnace shell, and both ends of the furnace tubes extend to the outside of the furnace shell and are respectively configured as a loading end and a unloading end; a group of driving mechanisms and transmission mechanisms are arranged on at least one side of the loading end and the unloading end of the furnace shell, the transmission mechanism includes a main sprocket wheel carrying a chain, the driving mechanism serves as a power source, and the transmission circuit of the same chain on the same end side of the furnace shell drives all furnace tubes to rotate synchronously around their own central axis through a plurality of tug drives. The utility model is provided with at least two furnace tubes in the purification furnace, and the furnace tubes rotate synchronously through the transmission mechanism, and more quartz sand materials can be purified at the same time, thereby improving the processing efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of quartz sand processing equipment, in particular to a high-temperature purification furnace. Background Art

[0002] The preparation and purification process of high-purity quartz sand includes ore crushing, ore pickling, roasting and water quenching, sand making and screening, magnetic separation (mechanical iron, mica and other impurities), acid flotation drying (baked sand), magnetic separation (weak magnetic impurities), high-temperature purification, cooling and other processes.

[0003] After the preliminary treatment, the quartz sand enters the high-temperature purification furnace for purification. The process is as follows: the feeding equipment transports the quartz sand material to the purification tube in the purification furnace. Under high temperature conditions, the high-purity quartz sand raw material and the purified gas are fully mixed and reacted to reduce the impurity elements to achieve the purpose of purification.

[0004] Usually there is a single purification tube, which is set in the middle of the furnace. After the quartz sand material in the furnace tube is purified, it is unloaded for cooling, reloaded and then purified at high temperature. This cycle runs with low efficiency.

[0005] The two ends of the purification tube are set at the two ends outside the furnace body and supported by a tugwheel. The tugwheel abuts against the outer ring surface of the roller on the purification tube, and the friction transmission rotates. The furnace tube is in a high temperature environment. Under the action of heat conduction, the temperature of the roller is high, and the friction between the tugwheel and the roller generates heat. In a high temperature working environment, the tugwheel and the roller wear out quickly, affecting the transmission effect.

[0006] Based on the problems in the prior art, the utility model provides a high-temperature purification furnace. Utility Model Content

[0007] The utility model aims to provide a high-temperature purification furnace to solve the technical problems in the prior art that the processing efficiency of a single purification tube is low and the transmission mechanism operates in a high-temperature environment, which is easy to wear and tear and affects the service life.

[0008] The technical solution of the utility model is: a high-temperature purification furnace, comprising a furnace shell with a furnace chamber inside, at least two furnace tubes are arranged inside the furnace shell, the furnace tubes are extended along the length direction of the furnace shell, and both ends of the furnace tubes extend to the outside of the furnace shell and are respectively configured as a loading end and a unloading end; a group of driving mechanisms and transmission mechanisms are arranged on at least one side of the loading end and the unloading end of the furnace shell, the transmission mechanism includes a main sprocket wheel carrying a chain, the driving mechanism serves as a power source, and the transmission circuit of the same chain on the same end side of the furnace shell drives all the furnace tubes to rotate synchronously around their own central axis through a plurality of tugwheels.

[0009] Preferably, the main sprocket and the tug are coaxially mounted on a rotating shaft, and the rotating shaft is vertically mounted on a pair of parallel support plates; the tug is installed between the support plates on both sides, and the main sprocket is installed on the outer side of the support plate on one side;

[0010] A cooling water channel is constructed at the bottom of the tugboat through a partition, and the partition is in close contact with at least the side walls of the support plate on both sides.

[0011] Preferably, there are two furnace tubes which are arranged in parallel. On the same end side of the furnace shell, one furnace tube matches a set of tug wheels and main sprockets, and at least two guide sprockets are arranged between the two furnace tubes.

[0012] A roller is coaxially mounted on the feeding end or the unloading end, and the tug wheel is in contact with and matched with the outer annular wall surface of the roller to achieve friction transmission.

[0013] Preferably, the partition is configured as a continuous pipe, and the inner cavity of the pipe forms the cooling water channel;

[0014] The pipeline is continuously extended with each group of the support plates as support nodes, all the tugboats share a cooling water channel, and the side walls of the pipeline are in close contact with the side walls of the support plates.

[0015] Preferably, the partition member is configured as an independent pipeline, and an independent pipeline is arranged between each group of support plates to provide a cooling pipeline.

[0016] Preferably, a thin layer plate is arranged on the top of the partition member, and at least one of the support plate and the partition member is in contact with the surface of the thin layer plate;

[0017] The thin layer plate is arranged as a box-shaped strip groove frame, and the bottom of the tugboat is placed in the box-shaped strip groove frame to increase the cooling area.

[0018] Compared with the prior art, the advantages of the utility model are:

[0019] (1) The utility model provides at least two furnace tubes in the purification furnace, and the furnace tubes rotate synchronously through a transmission mechanism, so that more quartz sand materials can be purified at the same time, thereby improving processing efficiency. Moreover, all the furnace tubes share a set of transmission mechanisms and drive mechanisms, thereby simplifying equipment components.

[0020] (2) The transmission mechanism provided by the utility model includes a meshing chain and a sprocket, a tugwheel and a roller arranged in coordination, the sprocket and the tugwheel are coaxially mounted on a rotating shaft mounted on a pair of support plates, the tugwheel is arranged between the support plates, and a partition is arranged at the bottom of the tugwheel to provide a cooling water path, the partition is at least in contact with the support plates, and can cool the tugwheel, sprocket and chain, thereby extending the service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The utility model is further described below in conjunction with the accompanying drawings and embodiments:

[0022] Figure 1 It is a side plan view schematic diagram of the high temperature purification furnace of the utility model;

[0023] Figure 2 It is a three-dimensional side view schematic diagram of the high-temperature purification furnace of the utility model;

[0024] Figure 3 It is a partially enlarged schematic diagram of the transmission mechanism at the unloading end of the high-temperature purification furnace of the utility model;

[0025] Figure 4 A schematic diagram of a continuous cooling water path of a partition pipe structure in one embodiment of the utility model;

[0026] Figure 5 It is a schematic diagram of a partition member split pipe type cooling water circuit in another embodiment of the utility model;

[0027] Among them: 1. furnace shell; 2. furnace tube; 3. feeding end; 4. unloading end; 5. driving mechanism;

[0028] 6. Transmission mechanism; 61. Chain; 62. Main sprocket; 63. Guide sprocket; 64. Puller; 65. Roller; 66. Rotating shaft;

[0029] 7. Support plate; 8. Partition piece; 9. Cooling water channel; 10. Thin layer plate. DETAILED DESCRIPTION

[0030] The following is a further detailed description of the present invention in conjunction with specific embodiments:

[0031] like Figure 1 As shown, a high-temperature purification furnace comprises a furnace shell 1 with a furnace chamber inside, at least two furnace tubes 2 are arranged inside the furnace shell 1, the furnace tubes 2 are extended along the length direction of the furnace shell 1, and both ends of the furnace tubes 2 extend to the outside of the furnace shell 1 and are respectively constructed as a loading end 3 and a unloading end 4.

[0032] The material (quartz sand) enters the furnace tube 2 from the feeding end 3. The furnace provides a high temperature environment for the furnace tube 2, and the purified gas is provided through the gas device. The purified gas reacts with the quartz sand in the furnace tube to reduce the impurity elements to achieve the purpose of purification. The continuous rotation of the furnace tube 2 helps the quartz sand and the purified gas to fully contact and mix, thereby improving the purification effect.

[0033] The driving mechanism 5 and the transmission mechanism 6 are arranged in pairs, and a set of the driving mechanism 5 and the transmission mechanism 6 is arranged on at least one side of the loading end and the unloading end of the furnace shell 1, and the driving mechanism 5 is used as a power source to drive the furnace tube 2 to rotate through the transmission mechanism 6. No matter how many furnace tubes 2 are arranged, all the furnace tubes 2 keep rotating synchronously.

[0034] For ease of understanding, the transmission operation is described in detail below by taking two furnace tubes 2 arranged in parallel as an example.

[0035] Specifically, refer to the attached Figure 2 , two furnace tubes 2 are arranged in parallel. Figure 3 As shown in FIG. 1 , the transmission mechanism 6 includes a chain 61 , a main sprocket 62 and a transmission wheel. On the same end side of the furnace shell 1 , one furnace tube 2 matches a set of transmission wheels and the main sprocket 62 .

[0036] The transmission wheel includes a tug wheel 64 and a roller 65. The roller 65 is coaxially mounted on the feeding end 3 or the unloading end 4. The tug wheel 64 and the main sprocket 62 are coaxially mounted on a rotating shaft 66 mounted on a support frame.

[0037] The driving mechanism 5 is used as a power source, and the transmission circuit formed by the combination of the chain 61 and the main sprocket 62 drives the furnace tube 2 to rotate around its own central axis through a plurality of transmission wheels. Figure 3 At least two guide sprockets 63 are arranged between the two furnace tubes 2 to guide the chain 61 to avoid interference between the running components.

[0038] When the transmission mechanism 6 is only provided on one side, the loading end 3 or the unloading end 4 on the other side is supported and driven by the tug 64. Therefore, on the same end side of the furnace shell 1, all the furnace tubes 2 are driven by the transmission loop of the same chain 61 to rotate synchronously around their own central axis to keep the purification process consistent.

[0039] In detail, the support frame includes a group of support plates 7 arranged in parallel, the rotating shaft 66 vertically passes through the support plates 7 on both sides, the tugboat 64 and the main sprocket 62 are coaxially installed on the rotating shaft 66 and rotate synchronously, and the driving mechanism 5 is set as a motor, and the driving end of the motor is connected to the rotating shaft 66.

[0040] The tugboat 64 is installed between the support plates 7 on both sides, and the main sprocket 62 is installed on the outer side of the support plate 7 on one side.

[0041] In addition, a cooling water channel 9 is constructed at the bottom of the tugboat 64 through a partition 8, and the partition 8 is in contact with at least the side walls of the support plate 7 on both sides. The tugboat 64 in the transmission mechanism 6 is cooled by water through the cooling water channel 9.

[0042] In one embodiment, the partition 8 is configured as an independent pipeline. Figure 4An independent pipeline is arranged between each group of support plates 7 to provide a cooling pipeline.

[0043] In another embodiment, the partition 8 is configured as a continuous pipe, and the cavity inside the pipe forms a cooling water path; the continuous pipe is continuously extended with each group of support plates 7 as a support node, and all tugboats 64 share a cooling water path, see the attached Figure 5 Schematic diagram of .

[0044] See attached Figure 3 The space between the support plates on both sides is divided into two parts, the top is equipped with a tugboat 64, and the bottom is equipped with a partition 8. The partition 8 has a rectangular cross section and contains a cooling water channel 9.

[0045] Regardless of whether the partition 8 is configured as a continuous pipe or multiple independent short pipes, the side walls of the pipe are in close contact with the side walls of the support plate 7 to form a low-temperature semi-enclosed structural environment to cool the tugboat 64 placed therein. In addition, the close contact of the wall surface can increase the contact area and improve the heat conduction efficiency.

[0046] Furthermore, a thin layer plate 10 is arranged on the top of the partition member 8 , and the thin layer plate 10 is arranged as a box-shaped strip groove frame, the bottom of the tugboat 64 is accommodated in the box-shaped strip groove frame, and the side plates on both sides of the thin layer plate 10 are in contact with the support plate 7 .

[0047] The bottom surface of the thin layer plate 10 is in direct or indirect contact with the surface of the partition member 8, such as the attached Figure 3 As shown in , a schematic diagram of indirect contact is provided.

[0048] The cooling water channel at the bottom provides a cooling source, which changes the support plate 7 and the thin layer plate 10 that are most directly or indirectly attached thereto into a low-temperature environment, shortens the cooling distance between the tugboat 64 and the cooling source, and improves the cooling effect.

[0049] The utility model provides at least two furnace tubes in the purification furnace, and the furnace tubes rotate synchronously through the transmission mechanism, so that more quartz sand materials can be purified at the same time, and the processing efficiency is improved. Moreover, all the furnace tubes share a set of transmission mechanism and driving mechanism, and the equipment components are simplified.

[0050] The provided transmission mechanism includes a meshing chain and a sprocket, a tugwheel and a roller that are arranged in coordination, the sprocket and the tugwheel are coaxially mounted on a rotating shaft mounted on a pair of support plates, the tugwheel is arranged between the support plates, and a partition is arranged at the bottom of the tugwheel to provide a cooling water path, the partition is at least in contact with the support plate, and the tugwheel, sprocket and chain can be cooled in time to extend the service life.

[0051] The above embodiments are only for illustrating the technical concept and features of the utility model, and their purpose is to enable people familiar with this technology to understand the content of the utility model and implement it accordingly, and they cannot be used to limit the protection scope of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description, so it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the utility model.

Claims

1. A high temperature purification furnace, characterized in that: A furnace shell having a furnace chamber inside, at least two furnace tubes are arranged inside the furnace shell, the furnace tubes are extended along the length direction of the furnace shell, and both ends of the furnace tubes extend to the outside of the furnace shell and are respectively configured as a loading end and a unloading end; A set of driving mechanism and transmission mechanism is arranged on at least one side of the loading end and the unloading end of the furnace shell, and the transmission mechanism includes a main sprocket carrying a chain. The driving mechanism serves as a power source. On the same end side of the furnace shell, the transmission circuit of the same chain drives all the furnace tubes to rotate synchronously around their own central axis through a plurality of tugwheels.

2. A high-temperature purification furnace according to claim 1, characterized in that: The main sprocket and the tug are coaxially mounted on a rotating shaft, and the rotating shaft is vertically mounted on a pair of parallel support plates; the tug is installed between the support plates on both sides, and the main sprocket is installed on the outer side of the support plate on one side; A cooling water channel is constructed at the bottom of the tugboat through a partition, and the partition is in close contact with at least the side walls of the support plate on both sides.

3. A high temperature purification furnace according to claim 1 or 2, characterized in that: There are two furnace tubes arranged in parallel, and one furnace tube matches a set of tug wheels and main sprockets at the same end side of the furnace shell, and at least two guide sprockets are arranged between the two furnace tubes; A roller is coaxially mounted on the feeding end or the unloading end, and the tug wheel is in contact with and matched with the outer annular wall surface of the roller to achieve friction transmission.

4. A high-temperature purification furnace according to claim 2, characterized in that: The partition is configured as a continuous pipe, and the inner cavity of the pipe forms the cooling water channel; The pipeline is continuously extended with each group of the support plates as support nodes, all the tugboats share a cooling water channel, and the side walls of the pipeline are in close contact with the side walls of the support plates.

5. A high temperature purification furnace according to claim 2, characterized in that: The partition is configured as an independent pipeline, and an independent pipeline is arranged between each group of support plates to provide a cooling pipeline.

6. A high temperature purification furnace according to claim 4 or 5, characterized in that: A thin layer plate is arranged on the top of the partition member, and at least one of the support plate and the partition member is in contact with the surface of the thin layer plate; The thin layer plate is arranged as a box-shaped strip groove frame, and the bottom of the tugboat is accommodated in the box-shaped strip groove frame, thereby increasing the cooling area.