A calcium carbide furnace with uniform material feeding and good electrode insertion depth

By using a tower-shaped low furnace cover and annular uniform distribution silo in the calcium carbide furnace, and setting up an inclined waist-shaped and circular material columns, the problems of uneven silo cutting and insufficient electrode entry depth are solved, and the thermal efficiency and product quality stability of the calcium carbide furnace are improved.

CN222718649UActive Publication Date: 2025-04-04INNER MONGOLIA JUNZHENG CHEM IND CO LTD
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Patent Information

Application Number
CN202420580999.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-25
Publication Date
2025-04-04
Estimated Expiration
2034-03-25

AI Technical Summary

Technical Problem

The silo of existing calcium carbide furnaces is unevenly discharged, resulting in uneven mixing ratios around the electrodes, affecting the quality and production stability of calcium carbide. At the same time, the depth of the electrode entering the furnace is insufficient, resulting in high electrical unit consumption.

Method used

A calcium carbide furnace is designed that includes a tower-shaped low furnace cover and an annular silo, and a waist-shaped and circular material column is provided. The material column is inclined toward the electrode hole and is connected to the material silo through the material pipe to ensure that the raw materials enter the furnace body evenly.

Benefits of technology

The uniformity of the silo is achieved, the depth of the electrode entering the furnace is increased, and the thermal efficiency and product quality stability of the calcium carbide furnace are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of calcium carbide production, and specifically to a calcium carbide furnace with uniform material feeding and good electrode insertion depth. A calcium carbide furnace with uniform material feeding comprises a furnace body, a furnace cover is fixedly installed on the top of the furnace body, a plurality of annular evenly distributed material bins are arranged above the furnace cover, three electrode holes are evenly distributed around the center of the circle on the top of the furnace cover, and a plurality of waist-shaped material columns are distributed around each of the water-cooled sealing sleeves, and the plurality of waist-shaped material columns are inclined toward the electrode hole, and each waist-shaped material column is connected to a material bin through a material pipe. The utility model sets the furnace cover as a tower-shaped short furnace cover, and sets the material bins to be evenly distributed in an annular shape, so that the raw materials are evenly laid after entering the furnace body, so that the mixed material ratio around the three-phase electrodes of the calcium carbide furnace can be relatively balanced, and the electrode insertion depth can be increased, so that the thermal efficiency of the calcium carbide furnace is maximized, while stabilizing the furnace condition of the calcium carbide furnace and stabilizing the product quality.
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Description

Technical Field

[0001] The utility model relates to the technical field of calcium carbide production, in particular to a calcium carbide furnace with uniform material feeding and good electrode insertion depth. Background Art

[0002] Calcium carbide furnace is a kind of equipment used to produce calcium carbide, which is widely used in chemical industry, metallurgy and other fields. The furnace structure of calcium carbide furnace has an important influence on the production efficiency, energy consumption and safety performance of calcium carbide. In the industry, the 81000KVA closed calcium carbide furnace is set up with triangular distribution of silos for unloading. Although this silo distribution method has a simple structure, the amount of mixed material entering the furnace body during unloading is not uniform, which makes the ratio of raw materials around the three-phase electrodes of the calcium carbide furnace unbalanced, which will cause large fluctuations in the production of calcium carbide furnace, unstable calcium carbide quality, and may lead to calcium carbide flipping, poor furnace discharge and other situations. In addition, the cylindrical blast furnace cover setting makes the electrode into the furnace at a poor depth and the unit power consumption is high. Utility Model Content

[0003] The utility model aims to provide a calcium carbide furnace with uniform material feeding and good electrode furnace insertion depth, so as to solve the problems of uneven material feeding and insufficient electrode furnace insertion depth in the material bin of a conventional calcium carbide furnace.

[0004] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0005] A calcium carbide furnace with uniform material feeding and good electrode insertion depth, comprising a furnace body, a furnace cover fixedly installed on the top of the furnace body, a plurality of annular evenly distributed material bins are arranged above the furnace cover, three electrode holes are evenly distributed around the center of the circle on the top of the furnace cover, a water-cooling sealing sleeve is arranged on each of the electrode holes, a plurality of waist-shaped material columns are distributed around each of the water-cooling sealing sleeves, the plurality of waist-shaped material columns are inclined toward the electrode hole, and each waist-shaped material column is connected to a material bin through a material pipe.

[0006] A further technical solution is that the furnace cover is a tower-shaped short furnace cover, and the height of the furnace cover is 1500 mm.

[0007] A further technical solution is that an inspection cover is provided between every two electrode holes on the furnace cover.

[0008] A further technical solution is that a circular material column is provided on each of the inspection covers, and a circular material column is provided directly in front of each electrode hole on the furnace cover, and the top of the circular material column is connected to a material bin through a material pipe.

[0009] A further technical solution is that there are fifteen silos and fifteen kidney-shaped silos, six of which are double silos.

[0010] A further technical solution is that three water-cooling hangers are distributed around each electrode hole on the furnace cover.

[0011] A further technical solution is that a water ring is fixedly installed on the top of the furnace body.

[0012] A further technical solution is that an insulating plate is provided between the furnace body and the furnace cover.

[0013] A further technical solution is to provide a raw gas flue and a clean gas flue inside the furnace cover.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] The utility model sets the furnace cover as a tower-shaped short furnace cover, sets the material bins to be evenly distributed in a ring shape, and evenly distributes the positions of the waist-shaped material columns and the circular material columns on the furnace cover, and the outlet angle of the waist-shaped material columns is inclined toward the electrodes, so that the raw materials are evenly laid out after entering the furnace body. In this way, the ratio of the mixed materials around the three-phase electrodes of the calcium carbide furnace can be relatively balanced, and the depth of the electrodes into the furnace can be increased, so that the thermal efficiency of the calcium carbide furnace is maximized, while the furnace condition of the calcium carbide furnace is stabilized and the product quality is stabilized. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of the utility model;

[0017] Figure 2 It is a three-dimensional diagram of the furnace cover in the utility model;

[0018] Figure 3 It is a cross-sectional view of the furnace cover in the utility model;

[0019] Figure 4 It is a top view of the furnace cover in the utility model;

[0020] Figure 5 This is a schematic diagram of the structure of the distribution mode of the silo in the utility model;

[0021] Figure 6 It is a structural schematic diagram of the double-pipe silo in the utility model.

[0022] Icons: 1-furnace body, 2-furnace cover, 3-material bin, 4-material pipe, 5-electrode hole, 6-water-cooling sealing sleeve, 7-waist-shaped material column, 8-inspection cover, 9-round material column, 10-water-cooling suspension. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0024] Figures 1 to 6 This is an embodiment of the utility model.

[0025] Embodiment 1:

[0026] A calcium carbide furnace with uniform material feeding and good electrode insertion depth, comprising a furnace body 1, a furnace cover 2 is fixedly installed on the top of the furnace body 1, a plurality of annular evenly distributed material bins 3 are arranged above the furnace cover 2, three electrode holes 5 are evenly distributed around the center of the circle on the top of the furnace cover 2, a water-cooling sealing sleeve 6 is arranged on each of the electrode holes 5, and a plurality of waist-shaped material columns 7 are distributed around each of the water-cooling sealing sleeves 6, and the plurality of waist-shaped material columns 7 are inclined toward the electrode hole 5, and each waist-shaped material column 7 is connected to a material bin 3 through a material pipe 4.

[0027] The furnace cover 2 is a tower-shaped short furnace cover, and the height of the furnace cover 2 is 1500 mm.

[0028] An inspection cover 8 is provided between every two electrode holes 5 on the furnace cover 2 .

[0029] A circular material column 9 is provided on each of the inspection covers 8 , and a circular material column 9 is provided directly in front of each electrode hole 5 on the furnace cover 2 . The top of the circular material column 9 is connected to a silo 3 through a material pipe 4 .

[0030] There are fifteen silos 3 and fifteen kidney-shaped silos 7, six of which are double silos.

[0031] Figure 1-6 A preferred embodiment of the utility model is shown, which is a calcium carbide furnace with uniform material feeding and good electrode insertion depth. This embodiment specifically includes: when the utility model is put into use, the raw materials will enter the waist-shaped material column 7 and the round material column 9 respectively from the material bin 3 through the material pipe 4, and the waist-shaped material column 7 and the round material column 9 are evenly distributed on the furnace cover 2, so after the raw materials enter the furnace body 1, they will be evenly laid inside the furnace body 1, so that the raw materials can be fully burned, and the working efficiency of the calcium carbide furnace is maximized. At the same time, the full combustion of the raw materials can effectively reduce the content of carbon monoxide and improve the safety factor.

[0032] Embodiment 2:

[0033] A calcium carbide furnace with uniform material feeding and good electrode insertion depth, comprising a furnace body 1, a furnace cover 2 is fixedly installed on the top of the furnace body 1, a plurality of annular evenly distributed material bins 3 are arranged above the furnace cover 2, three electrode holes 5 are evenly distributed around the center of the circle on the top of the furnace cover 2, a water-cooling sealing sleeve 6 is arranged on each of the electrode holes 5, and a plurality of waist-shaped material columns 7 are distributed around each of the water-cooling sealing sleeves 6, and the plurality of waist-shaped material columns 7 are inclined toward the electrode hole 5, and each waist-shaped material column 7 is connected to a material bin 3 through a material pipe 4.

[0034] The furnace cover 2 is a tower-shaped short furnace cover, and the height of the furnace cover 2 is 1500 mm.

[0035] An inspection cover 8 is provided between every two electrode holes 5 on the furnace cover 2 .

[0036] A circular material column 9 is provided on each of the inspection covers 8 , and a circular material column 9 is provided directly in front of each electrode hole 5 on the furnace cover 2 . The top of the circular material column 9 is connected to a silo 3 through a material pipe 4 .

[0037] There are fifteen silos 3 and fifteen kidney-shaped silos 7, six of which are double silos.

[0038] Three water-cooling hangers 10 are distributed around each electrode hole 5 on the furnace cover 2 .

[0039] A water ring is fixedly installed on the top of the furnace body 1 .

[0040] An insulating plate is provided between the furnace body 1 and the furnace cover 2 .

[0041] A raw gas flue and a clean gas flue are arranged inside the furnace cover 2 .

[0042] Figure 1-6 A preferred embodiment of the utility model is shown, which is a calcium carbide furnace with uniform material feeding and good electrode insertion depth. This embodiment specifically includes: when the utility model is put into use, a water ring is fixedly installed on the top of the furnace body 1 to cool the upper end of the furnace body, which can effectively avoid the furnace body from cracking due to heat and extend the service life of the furnace body; an insulating plate is provided between the furnace body 1 and the furnace cover 2, and the insulating plates are evenly distributed around the upper end of the furnace body 1, which can effectively isolate and insulate the furnace cover 2 from the furnace body 1 to avoid equipment damage caused by continuous electric sparks; a waste gas flue and a clean gas flue are provided inside the furnace cover 2, wherein the waste gas flue is used for emergency pressure relief when the furnace pressure suddenly rises, and when the furnace pressure instantly exceeds 250Pa, the interlocking waste gas flue valve is opened to urgently release the furnace gas, and the clean gas flue is the flue used in normal production, and the furnace gas enters the exhaust gas treatment system after preliminary cooling through the clean gas flue.

[0043] Although the utility model is described herein with reference to a plurality of illustrative embodiments of the utility model, it should be understood that those skilled in the art may devise many other modifications and implementations that fall within the scope and spirit of the principles disclosed herein. More specifically, within the scope of the drawings and claims disclosed herein, various modifications and improvements may be made to the components and / or layout of the subject combination layout. In addition to the modifications and improvements made to the components and / or layout, other uses will also be apparent to those skilled in the art.

Claims

1. A calcium carbide furnace with uniform feeding and good electrode depth, characterized by: The invention comprises a furnace body (1), a furnace cover (2) is fixedly mounted on the top of the furnace body (1), a plurality of annular evenly distributed material bins (3) are arranged above the furnace cover (2), three electrode holes (5) are evenly distributed around the center of the circle on the top of the furnace cover (2), a water-cooling sealing sleeve (6) is arranged on each of the electrode holes (5), a plurality of waist-shaped material columns (7) are distributed around each of the water-cooling sealing sleeves (6), the plurality of waist-shaped material columns (7) are inclined toward the electrode holes (5), and each waist-shaped material column (7) is connected to a material bin (3) through a material pipe (4).

2. A calcium carbide furnace with uniform material feeding and good electrode insertion depth according to claim 1, characterized in that: The furnace cover (2) is a tower-shaped short furnace cover, and the height of the furnace cover (2) is 1500 mm.

3. A calcium carbide furnace with uniform material feeding and good electrode insertion depth according to claim 1, characterized in that: An inspection cover (8) is provided between every two electrode holes (5) on the furnace cover (2).

4. A calcium carbide furnace with uniform material feeding and good electrode insertion depth according to claim 3, characterized in that: A circular material column (9) is provided on each of the inspection covers (8), and a circular material column (9) is provided directly in front of each electrode hole (5) on the furnace cover (2), and the top of each circular material column (9) is connected to a material bin (3) through a material pipe (4).

5. A calcium carbide furnace with uniform material feeding and good electrode insertion depth according to claim 4, characterized in that: There are fifteen silos (3) and fifteen waist-shaped silos (7), six of which are double silos.

6. A calcium carbide furnace with uniform material feeding and good electrode insertion depth according to claim 1, characterized in that: Three water-cooling hangers (10) are distributed around each electrode hole (5) on the furnace cover (2).

7. A calcium carbide furnace with uniform material feeding and good electrode insertion depth according to claim 1, characterized in that: A water ring is fixedly installed on the top of the furnace body (1).

8. The calcium carbide furnace with uniform material feeding and good electrode insertion depth according to claim 1 is characterized in that: An insulating plate is provided between the furnace body (1) and the furnace cover (2).

9. The calcium carbide furnace with uniform material feeding and good electrode insertion depth according to claim 1, characterized in that: A raw gas flue and a clean gas flue are arranged inside the furnace cover (2).

Citation Information

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