A cooling tower filler with a quick disassembly structure

By designing the quick disassembly and assembly structure and cleaning holes in the cooling tower filler, the problems of difficulty in disassemblying, scale accumulation and cleaning of existing cooling tower fillers are solved, and rapid disassembly and efficient cleaning are achieved, reducing maintenance costs and extending equipment life.

CN222718787UActive Publication Date: 2025-04-04HEBEI HENGLENG ENERGY SAVING TECH CO LTD

Patent Information

Application Number
CN202421419820.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-04-04
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

The existing cooling tower filler cannot be disassembled quickly, resulting in increased maintenance costs and extended downtime; it is easy to reduce cooling efficiency and equipment stability due to scale accumulation; it is difficult to clean, increasing maintenance costs and downtime.

Method used

A cooling tower filler with a quick disassembly structure was designed, and the splicing grooves, splicing ply plates and threaded connections were used to achieve convenient disassembly; through the design of diversion grooves and cleaning holes, water turbulence is promoted, and scale is dispersed and removed.

Benefits of technology

It realizes rapid disassembly and cleaning, reduces maintenance costs and downtime, extends equipment service life, and improves cooling efficiency and equipment stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cooling tower filler with a quick disassembly structure, which relates to the field of industrial technology. Specifically, it is a cooling tower filler with a quick disassembly structure, including a guide groove, a splicing groove, a splicing clamp, a lower fixing plate and other components. The equipment adopts a cleaning hole design, so that water flow can directly flush the gap between the guide grooves, quickly break up and remove tiny scale particles in the water, and effectively prevent them from forming scale on the filler surface. This structural design is more efficient and time-saving than traditional cleaning methods, can significantly reduce downtime, and improve the operating efficiency and productivity of the equipment. At the same time, the design of the cleaning hole also facilitates regular maintenance and cleaning of the equipment, ensuring that the equipment is always in the best working condition, extending its service life and reducing maintenance costs.
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Description

Technical Field

[0001] The utility model relates to the technical field of industry, in particular to a cooling tower filler with a quick disassembly and assembly structure. Background Art

[0002] Cooling tower filler is a filling material used inside a cooling tower. Its main function is to increase the contact area between water and air in the cooling tower, thereby improving the cooling efficiency. Cooling tower fillers are usually made of materials such as PVC, PP or fiberglass, and have the characteristics of being light, corrosion-resistant, high-temperature-resistant, and not easy to scale. An existing water-spraying filler sheet and a cooling tower filler using the water-spraying filler sheet (publication number: CN203259055U) have the following disadvantages and need to be further improved.

[0003] 1. The cooling tower filler cannot be quickly disassembled. This design lacks the function of easy access and replacement, resulting in increased maintenance costs and extended downtime, which affects the performance and stability of the cooling system. Therefore, a cooling tower filler that can be quickly disassembled is urgently needed.

[0004] 2. Existing cooling tower fillers are prone to various problems due to scale accumulation. The accumulation of scale will reduce the heat dissipation efficiency of the filler, thereby affecting the performance and energy efficiency of the overall cooling system. In addition, scale may also cause unstable equipment operation, increase maintenance costs and frequency, make filler cleaning difficult, and may require frequent shutdowns for maintenance, so there is an urgent need for a cooling tower filler that can reduce scale accumulation.

[0005] 3. The existing cooling tower fillers cannot be cleaned quickly, which not only reduces cooling efficiency and increases energy consumption, but also shortens the service life of the fillers. At the same time, the difficulty in cleaning also increases maintenance costs and downtime, affecting the stable operation of the equipment. Therefore, there is an urgent need for a cooling tower filler that can be cleaned quickly. Utility Model Content

[0006] The main purpose of the utility model is to provide a cooling tower filler with a quick disassembly and assembly structure, which can effectively solve the problems in the background technology.

[0007] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0008] A cooling tower filler with a quick disassembly and assembly structure comprises a guide groove, a splicing groove is installed below the guide groove, an upper fixed plate is installed on the left side of the splicing groove, a splicing clamp is installed below the upper fixed plate, a lower fixed plate is installed below the splicing clamp, a guide hole is installed on the surface of the lower fixed plate, the guide hole is internally connected to a cleaning hole, a guide hole splicing groove is installed below the cleaning hole, and a fixed truncated angle is installed on the left side of the upper fixed plate.

[0009] Preferably, the guide groove is hollow in design.

[0010] Preferably, the surface of the splicing groove is designed with a plurality of tiny gaps.

[0011] Preferably, the splicing clamps are connected using threads.

[0012] Preferably, the double-sided guide holes are internally connected to the cleaning holes and are arranged in five rows longitudinally.

[0013] Preferably, eight fixed truncated angles are longitudinally designed.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] 1. The utility model adopts the design of splicing groove and splicing splint, and realizes the convenient disassembly process through threaded connection. This design not only improves the maintainability and maintenance efficiency of the equipment, but also makes the equipment more convenient during transportation and storage. At the same time, the stability and reliability of the threaded connection ensure the stability and safety of the equipment in use, greatly prolong the service life of the equipment and reduce the maintenance cost.

[0016] 2. The utility model uses a guide groove and a modular design of the guide groove so that each structure in the guide groove is roughly the same. Gaps are left in these structures so that water flows in these gaps to form turbulence, which helps to break up tiny scale particles in the water and prevent them from forming large deposits on the surface of the filler. Clean filler surfaces and guide grooves are not only conducive to preventing scale deposition, but also extend the service life and stability of the equipment and reduce operating problems caused by scale blockage.

[0017] 3. The utility model uses a cleaning hole design to allow water flow to directly flush the gap between the guide grooves, quickly break up and remove tiny scale particles in the water, and effectively prevent them from forming scale on the surface of the filler. This design is more efficient and time-saving than traditional cleaning methods, and effectively reduces downtime. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a cross-sectional view of the overall structure of the utility model;

[0020] In the figure: 1. guide groove; 2. splicing groove; 3. splicing clamp; 4. lower fixing plate; 5. guide hole; 6. upper fixing plate; 7. cleaning hole; 8. guide hole splicing groove; 9. fixed cut angle. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0022] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0024] Example

[0025] See also Figure 1-2 , the utility model provides a technical solution:

[0026] A cooling tower filler with a quick disassembly and assembly structure comprises a guide groove, a splicing groove is installed below the guide groove, an upper fixed plate is installed on the left side of the splicing groove, a splicing clamp is installed below the upper fixed plate, a lower fixed plate is installed below the splicing clamp, a guide hole is installed on the surface of the lower fixed plate, the guide hole is internally connected to a cleaning hole, a guide hole splicing groove is installed below the cleaning hole, a fixed truncated angle is installed on the left side of the upper fixed plate, the guide groove is hollow in design, a plurality of tiny gaps are designed on the surface of the splicing groove, the splicing clamp is connected by threads, the guide holes on both sides are internally connected to the cleaning hole and are arranged in five rows longitudinally, and eight fixed truncated angles are designed longitudinally.

[0027] Features Traditional filler structure Oblique staggered cooling tower filler structure Adaptable temperature 35℃ to 60℃ 35℃ to 65℃ Chemical stability Usually not resistant to acid, alkali and organic solvent corrosion Flame retardant Self-extinguishing performance ≥30 ≥31

[0028] The guide trough structure described in the utility model preferably adopts the oblique staggered cooling tower filling structure produced by Gongyi Longtai Water Purification Filler Factory. The structure has reasonable design, reliable data and durability. Tests and production operations have shown that it has the advantages of good cooling effect, small ventilation resistance, strong hydrophilicity and large contact area.

[0029] In the utility model, the guide groove guides the water flow to be evenly distributed on the surface of the filler, increases the contact area between water and air, and thus improves the cooling efficiency. The splicing groove is located below the guide groove, and its main function is to provide fixation and support for the splicing clamp plate to ensure the structural stability of the filler assembly. The splicing clamp plate is installed on the splicing groove through a threaded connection, and is used to connect the lower fixing plate and the upper fixing plate, and at the same time supports the setting of the guide hole. The lower fixing plate is installed below the splicing clamp plate, and a guide hole is installed on its surface to guide the water flow to pass through and enter the cleaning hole. The guide hole is located on the surface of the lower fixing plate, and its function is to allow the water flow to enter the cleaning hole and It helps the water flow to form turbulence, thereby preventing scale from accumulating on the surface of the filler. The upper fixed plate is installed above the splicing groove, and a splicing clamp is installed below it. The filler structure is stabilized together with the splicing clamp by fixing the cut angle. The cleaning hole is located at the internal connection of the diversion hole. Its function is to allow water to flow into the diversion hole splicing groove, thereby cleaning the scale particles on the surface of the filler. The diversion hole splicing groove is located below the cleaning hole. Its design helps to effectively guide and clean the water flow. Eight fixed cut angles are designed longitudinally to enhance the connection stability between the upper fixed plate and the splicing clamp, thereby ensuring the safety and stability of the filler structure during operation.

[0030] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A cooling tower filler with a quick disassembly structure, comprising a guide groove (1), characterized in that: A splicing groove (2) is installed below the guide groove (1), an upper fixing plate (6) is installed on the left side of the splicing groove (2), a splicing clamping plate (3) is installed below the upper fixing plate (6), a lower fixing plate (4) is installed below the splicing clamping plate (3), a guide hole (5) is installed on the surface of the lower fixing plate (4), the guide hole (5) is internally connected to the cleaning hole (7), a guide hole splicing groove (8) is installed below the cleaning hole (7), and a fixed truncated angle (9) is installed on the left side of the upper fixing plate (6).

2. The cooling tower filler with a quick disassembly structure according to claim 1, characterized in that: The guide groove (1) is hollow in design.

3. The cooling tower filler with a quick disassembly structure according to claim 1, characterized in that: The surface of the splicing groove (2) is designed with a plurality of tiny gaps.

4. The cooling tower filler with a quick disassembly structure according to claim 1, characterized in that: The splicing clamping plates (3) are connected using threads.

5. The cooling tower filler with a quick disassembly structure according to claim 1, characterized in that: The double-sided flow guide holes (5) are internally connected to the cleaning holes (7) and are arranged in five rows longitudinally.

6. The cooling tower filler with a quick disassembly structure according to claim 1, characterized in that: The fixed truncated corners (9) are designed to be eight in the longitudinal direction.

Citation Information

Patent Citations

  • Water-spraying packing sheet and cooling tower fillers using same

    CN203259055U

Cited By

  • Splash-proof material for cooling tower

    CN224136461U