A surface roughness testing device for skin-friendly thermoplastic polyurethane film
By designing a film surface roughness detection device with a rotation detection structure, the surface roughness of the film is detected by the speed of the detection wheel, the existing detection method has solved the problem of cumbersome and expensive operation, and achieved a simple and economical detection effect.
Patent Information
- Application Number
- CN202420555533.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-21
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-03-21
AI Technical Summary
The existing film surface roughness detection method is cumbersome and expensive to operate, making it difficult to effectively solve the surface roughness detection needs of skin-friendly thermoplastic polyurethane films.
A skin-friendly thermoplastic polyurethane film surface roughness detection device is designed, and the surface roughness of the film is detected by the rotational detection structure through the rotation speed of the detection wheel. The structure is simple and manufacturing cost is saved.
The surface roughness of the film is detected by friction, with a simple structure, reducing detection cost and improving detection efficiency.
Smart Images

Figure CN222718874U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of film production, and in particular relates to a surface roughness detection device for a skin-friendly thermoplastic polyurethane film. Background Art
[0002] Skin-friendly thermoplastic polyurethane film is a plastic film with excellent performance and good touch. It has high air permeability and helps to keep the skin surface dry. It is suitable for making close-fitting clothing, shoes and other products. The microporous structure on the surface can prevent moisture from penetrating, while helping to discharge body sweat and maintain a comfortable and dry environment. It has good flexibility and lightness, making the wearer feel comfortable when moving and almost unable to feel the existence of the film. It has good environmental performance and can be recycled and reused, with little impact on the environment. It is widely used in clothing, shoes, medical equipment, sports equipment, home textiles and other fields. Its skin-friendly properties are mainly reflected by the surface roughness of the film. Therefore, ensuring a low surface roughness of the film surface is one of the important parameters to ensure its skin-friendly nature.
[0003] The existing methods for detecting the surface roughness of thin films are mainly carried out through various high-end microscopes, such as optical microscopes, scanning electron microscopes and atomic force microscopes. These microscopes are cumbersome to operate during detection and are relatively expensive. Utility Model Content
[0004] The utility model mainly solves the technical problem of providing a surface roughness detection device for a skin-friendly thermoplastic polyurethane film, which can detect the surface roughness of the film by the rotation speed of a detection wheel.
[0005] In order to solve the above technical problems, a technical solution adopted by the utility model is: a surface roughness detection device for skin-friendly thermoplastic polyurethane film, including a mounting structure and a rotation detection structure, and the rotation detection structure is installed on a table for transmitting the film through the mounting structure.
[0006] In a preferred embodiment of the utility model, the mounting structure includes an intermediate bracket, four yielding brackets and four locking brackets. The intermediate bracket is arranged across the table. The four yielding brackets are symmetrically arranged in groups of two on the vertical sections on both sides of the intermediate bracket close to the bottom end. A locking bracket is horizontally and vertically installed at the development end of each yielding bracket.
[0007] In a preferred embodiment of the utility model, a locking plate is connected to the locking bracket via a locking bolt, the locking bolt is fixed to the bottom of the locking plate, and a locking nut is installed after the locking bolt passes through the locking bracket.
[0008] In a preferred embodiment of the utility model, the rotation detection structure includes a motor, a rotating shaft and a plurality of detection wheels, the motor is installed on the vertical section on the left side of the intermediate bracket through a mounting seat, the rotating shaft is installed between the two vertical sections through a bearing, and the left end is fixedly connected to the motor, and the plurality of detection wheels are connected and installed on the rotating shaft.
[0009] In a preferred embodiment of the present invention, a plurality of limiting edges are provided on the rotating shaft, and the limiting edges cooperate with the limiting grooves starting from the middle of the detection wheel.
[0010] In a preferred embodiment of the present invention, the rotation direction of the motor is opposite to the conveying direction of the film, and a pressure sensor connected to the signal of an external processing device is embedded in the side wall of the limiting groove in the rotation direction of the motor.
[0011] The beneficial effects of the utility model are as follows: the utility model is a surface roughness detection device for a skin-friendly thermoplastic polyurethane film, the device adopts a rotating detection structure, can detect the surface roughness of the film by friction, has a simple structure, and greatly saves manufacturing costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 The figure is a front view of a surface roughness testing device for skin-friendly thermoplastic polyurethane film.
[0013] Figure 2 This is a right view of a surface roughness testing device for skin-friendly thermoplastic polyurethane film.
[0014] Figure 3 The right side view of a detection wheel in a surface roughness detection device for skin-friendly thermoplastic polyurethane film.
[0015] Figure 4 The present invention is a stereoscopic diagram of a rotating shaft in a surface roughness testing device for a skin-friendly thermoplastic polyurethane film.
[0016] The markings of the components in the accompanying drawings are as follows: 1. intermediate bracket; 2. yield bracket; 3. locking bracket; 4. locking plate; 5. motor; 6. rotating shaft; 7. detection wheel; 8. limiting edge; 9. limiting groove; 10. pressure sensor; 11. film; 12. table. DETAILED DESCRIPTION
[0017] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.
[0018] See also Figures 1 to 4, the utility model embodiment includes:
[0019] A surface roughness detection device for skin-friendly thermoplastic polyurethane film includes a mounting structure and a rotation detection structure. The rotation detection structure is mounted on a table 12 for transmitting a film 11 through the mounting structure. The rotation detection structure can detect the surface roughness of the film 11 through friction. The structure is simple and the manufacturing cost is greatly saved.
[0020] The installation structure includes an intermediate bracket 1, four yielding brackets 2 and four locking brackets 3. The intermediate bracket 1 is arranged across the table 12. The four yielding brackets 2 are symmetrically arranged in groups of two on the vertical sections on both sides of the intermediate bracket 1 near the bottom end. The yielding brackets 2 are used to give way to the detection wheel 7 to prevent the locking plate 4 from being too high and affecting the installation of the rotating shaft 6.
[0021] A locking bracket 3 is installed horizontally and vertically at the development end of each of the yield brackets 2, and a locking plate 4 is connected to the locking bracket 3 via a locking bolt. The locking bolt is fixed to the bottom of the locking plate 4. A locking nut is installed after the locking bolt passes through the locking bracket 3. The locking bracket 3 is used for locking during installation so that the device can be fixed on the table 12.
[0022] The rotation detection structure includes a motor 5, a rotating shaft 6 and a plurality of detection wheels 7. The motor 5 is installed on the vertical section on the left side of the intermediate bracket 1 through a mounting seat. The rotating shaft 6 is installed between the two vertical sections through a bearing, and the left end is fixedly connected to the motor 5. The motor 5 is used to drive the rotating shaft 6 to rotate.
[0023] The size of the detection wheel 7 is selected according to the thickness of the film 11 so that the bottom of the detection wheel 7 contacts the upper surface of the film 11 .
[0024] A plurality of the detection wheels 7 are connected and installed on the rotating shaft 6 . A plurality of limiting edges 8 are provided on the rotating shaft 6 . The limiting edges 8 cooperate with the limiting grooves 9 starting from the middle of the detection wheels 7 , so that the detection wheels 7 can rotate together with the rotating shaft 6 .
[0025] The rotation direction of the motor 5 is opposite to the conveying direction of the film 11 , and a pressure sensor 10 connected to the signal of an external processing device is embedded in the side wall of the limiting groove 9 in the rotation direction of the motor 5 .
[0026] During detection, since the rotation direction of the motor 5 is opposite to the conveying direction of the film 11, when the friction between the detection wheel 7 and the film 11 increases, the rotation speed of the detection wheel 7 decreases, the pressure sensor 10 and the limiting edge 8 are relatively displaced, and the pressure detected by the pressure sensor 10 increases, indicating that the surface of the film 11 contacted by the detection wheel 7 has an increased roughness problem. When the increase range exceeds the range required by the film 11, the external processing equipment issues a non-conforming notification.
[0027] Since the limiting edge 8 is rotated at a constant speed by the motor 5, it can be regarded as relatively stationary. As long as each detection wheel 7 is subjected to different friction during rotation, resulting in different rotation speeds, the pressure data detected by the pressure sensor 10 will also be different, and the surface roughness condition of each position can be determined. The narrower the width of the detection wheel 7 and the greater the number, the greater the detection accuracy.
[0028] Different from the prior art, the utility model discloses a surface roughness detection device for a skin-friendly thermoplastic polyurethane film. The device adopts a rotating detection structure and can detect the surface roughness of the film by friction. The structure is simple and the manufacturing cost is greatly saved.
[0029] In the description of the present utility model, it should be noted that the components are all universal standard parts or components known to technical personnel in this field, and their structures and principles can be known to technical personnel in this field through technical manuals or through conventional test methods. The directions or positional relationships indicated by the terms "upper", "lower", "left", "right", "inside", "outside", etc. are based on the directions or positional relationships shown in the accompanying drawings, or are the directions or positional relationships in which the utility model product is usually placed when used. They are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present utility model.
[0030] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A surface roughness detection device for skin-friendly thermoplastic polyurethane film, characterized in that: It includes a mounting structure and a rotation detection structure, wherein the rotation detection structure is mounted on a table for transmitting the film through the mounting structure; The installation structure includes an intermediate bracket, four yielding brackets and four locking brackets. The intermediate bracket is arranged across the table. The four yielding brackets are symmetrically arranged in groups of two on the vertical sections of both sides of the intermediate bracket close to the bottom end. A locking bracket is installed horizontally and vertically at the development end of each yielding bracket. The locking bracket is connected to a locking plate via a locking bolt, the locking bolt is fixed to the bottom of the locking plate, and a locking nut is installed after the locking bolt passes through the locking bracket; The rotation detection structure includes a motor, a rotating shaft and a plurality of detection wheels. The motor is installed on the vertical section on the left side of the intermediate bracket through a mounting seat. The rotating shaft is installed between the two vertical sections through a bearing, and the left end is fixedly connected to the motor. The plurality of detection wheels are connected and installed on the rotating shaft.
2. The surface roughness detection device for skin-friendly thermoplastic polyurethane film according to claim 1, characterized in that: The rotating shaft is provided with a plurality of limiting edges, and the limiting edges match with the limiting grooves starting from the middle of the detection wheel.
3. The surface roughness detection device for skin-friendly thermoplastic polyurethane film according to claim 2, characterized in that: The rotation direction of the motor is opposite to the conveying direction of the film, and a pressure sensor connected to the signal of an external processing device is embedded in the side wall of the limiting groove in the rotation direction of the motor.
Citation Information
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