Steel sheet guided mounting waste detection equipment
By designing steel sheet guide mounting waste discharge testing equipment, using robotic arms and suction heads to cooperate with die-cutting mobile equipment to achieve mounting processing, and detecting missing parts through the detection equipment, the problem that manual assembly cannot guarantee accuracy and efficiency is solved, and an efficient and accurate assembly process is achieved.
Patent Information
- Application Number
- CN202421498721.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-06-27
AI Technical Summary
When manually assembling steel sheets and die-cut parts by relying on manual positioning fixtures, assembly accuracy and efficiency cannot be guaranteed, resulting in a risk of product quality loss.
A steel sheet guided mounting waste discharge detection equipment is designed, including processing tables, mounting boxes, robotic arms, suction heads, die-cutting parts mobile equipment and testing equipment. The mounting processing is realized through the robotic arms and suction heads combined with the die-cutting parts mobile equipment, and the detection equipment is used to detect missing parts to ensure accuracy and efficiency.
It effectively avoids the leakage during assembly, improves the mounting accuracy, reduces the risk of quality leakage of shipped products, and improves production efficiency.
Smart Images
Figure CN222718886U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel sheet and die-cutting piece assembly, in particular to a steel sheet guided mounting and waste discharge detection device. Background Art
[0002] The design of steel formwork should be determined according to the specific engineering structure, load size, construction equipment and material supply. The structural design should ensure that the formwork has sufficient strength, rigidity and stability during use. For steel sheets and die-cut parts, it is necessary to ensure that their dimensional accuracy and surface quality meet the assembly requirements. The assembly of steel sheets and die-cut parts is a complex and delicate process, which requires comprehensive consideration of multiple factors and selection of appropriate assembly methods and equipment to ensure product quality and production efficiency.
[0003] Manual positioning jigs are relied on, and the steel sheet is first placed into the jig, and then the manual die-cut parts are taken out respectively and assembled to the surface of the steel sheet in sequence through the hole-making operation. Manual assembly cannot guarantee accuracy and efficiency, so a steel sheet guided mounting waste detection equipment is proposed to solve the above problems. Utility Model Content
[0004] In view of the shortcomings of the prior art, the utility model provides a steel sheet guided mounting waste detection device, which has the advantages of improving the accuracy of transfer and reducing the risk of quality loss of shipped products. It solves the problem that manual positioning of the jig is required, first placing the steel sheet into the jig, and then taking the manual die-cut parts respectively, and assembling them on the surface of the steel sheet in sequence through the hole-making operation, and relying on manual assembly to ensure accuracy and efficiency.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a steel sheet guided mounting waste discharge detection device, comprising a processing table, a mounting box is fixedly connected to the middle of the upper side of the processing table, a mobile device for moving the steel sheet is arranged at the side end of the upper side of the processing table, a mounting device is arranged on the upper side of the mounting box, a die-cutting part mobile device is arranged on the upper side of the mounting box, and a detection device is arranged in the middle of the upper side of the mounting box;
[0006] The placement equipment includes two drivers fixedly connected to the upper side of the placement box, a connecting plate sleeved on the upper side of the driver, a mechanical arm sleeved on the upper side of the connecting plate, and a suction head fixedly connected to the output end of the mechanical arm;
[0007] The die-cutting piece moving device comprises two fixing plates fixedly connected to the upper side of the mounting box, a first driving motor fixedly mounted on the back of the fixing plate, a winding roller fixedly connected to the output end of the first driving motor, a die-cutting piece fixing sticker wound on the outside of the winding roller, a driving roller drivingly connected to the side of the die-cutting piece fixing sticker away from the winding roller, and a winding roller drivingly connected to the side of the die-cutting piece fixing sticker away from the driving roller;
[0008] The detection equipment includes a column fixedly connected to the middle part of the upper side of the mounting box, a positioning platform fixedly connected to the right side of the column, a block slidably connected to the inner side of the positioning platform, a CCD camera fixedly connected to the lower side of the block, and a lens fixedly connected to the lower side of the CCD camera.
[0009] Furthermore, the mobile device includes two vertical plates fixedly connected to the upper side of the processing table, a second drive motor fixedly installed on the back of one of the vertical plates, a driving wheel fixedly connected to the output end of the second drive motor, a belt transmission connected to the side of the driving wheel close to the first drive motor, a driven wheel transmission connected to the side of the belt away from the driving wheel, and two positioning jigs transmission connected to the side of the driving wheel away from the belt.
[0010] Furthermore, the positioning jig includes a plurality of clamps slidably connected to the surface of the positioning jig and a spring fixedly connected between the clamps.
[0011] Furthermore, a light is fixedly connected to the top wall of the mounting box, and two first through holes are provided inside the upper side of the mounting box.
[0012] Furthermore, the first through hole is arranged at the lower side of the suction head, and a second through hole is opened in the middle of the upper side of the mounting box.
[0013] Furthermore, the upper side of the light and the second through hole are in an up-and-down fixed structure, and the second through hole is opened at the lower side of the lens.
[0014] Furthermore, the driving wheel and the driven wheel are fixedly connected to the outer side of one end of the positioning fixture, and the inner side of the positioning fixture is transmission-connected to the outer side of the transmission wheel.
[0015] Furthermore, a plurality of the clamps are arranged in an up-and-down relationship to form a group, and each group of clamps is arranged laterally and equidistantly on a side of the positioning fixture.
[0016] Furthermore, the two end surfaces of the spring are fixedly connected to the opposite surfaces of the two clamps respectively, and a sliding groove matching the clamp is provided on a side of the positioning fixture close to the clamp.
[0017] Furthermore, a side of the clamp close to the positioning fixture is slidably connected in the slide groove.
[0018] Compared with the prior art, the utility model provides a steel sheet guided mounting waste discharge detection device, which has the following beneficial effects:
[0019] 1. The steel sheet guided placement and waste discharge detection equipment realizes placement processing on the surface of the steel sheet clamped in the positioning fixture through the left-side mechanical arm and suction head in cooperation with the die-cutting moving device, and uses the detection equipment to lock the missed parts after detection, and then cooperates with the right-side suction head and die-cutting moving device for placement processing, which can effectively avoid the occurrence of missed parts.
[0020] 2. The steel sheet guided placement waste detection equipment drives the active wheel through the second drive motor and the belt-driven driven wheel to realize the lateral movement of the positioning fixture in the placement box, which solves the problem of manual positioning of the fixture. First, the steel sheet is placed in the fixture, and then the manual die-cut parts are taken out respectively, and they are assembled to the surface of the steel sheet in sequence through the hole operation. The problem of manual assembly cannot guarantee accuracy and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a cross-sectional view of the structure of the utility model;
[0022] Figure 2 This is a rear view of the structure of the utility model;
[0023] Figure 3 It is a structural schematic diagram of the detection equipment of the utility model;
[0024] Figure 4 This is a schematic diagram of the structure of the die-cutting equipment of the utility model;
[0025] Figure 5 It is a three-dimensional diagram of the local structure of the positioning fixture of the utility model;
[0026] Figure 6 It is a structural stereogram of the driving wheel and the driven wheel of the utility model.
[0027] In the figure: 1 processing table, 2 vertical plate, 3 driving wheel, 4 positioning fixture, 5 driven wheel, 6 mounting box, 7 light, 8 driver, 9 connecting plate, 10 robot arm, 11 suction head, 12 detection equipment, 13 die-cutting piece moving device, 14 column, 15 positioning table, 16 card block, 17 CCD camera, 18 lens, 19 fixed plate, 20 winding roller, 21 transmission roller, 22 winding roller, 23 die-cutting piece fixing sticker, 24 first drive motor, 25 second drive motor, 26 belt, 27 clamp, 28 spring. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] See also Figures 1 to 6 The steel sheet guided placement waste detection device in this embodiment includes a processing table 1, a placement box 6 is fixedly connected to the middle of the upper side of the processing table 1, a mobile device for moving the steel sheet is arranged at the side end of the upper side of the processing table 1, a placement device is arranged on the upper side of the placement box 6, a die-cutting part mobile device 13 is arranged on the upper side of the placement box 6, and a detection device 12 is arranged in the middle of the upper side of the placement box 6. The placement device includes two drivers 8 fixedly connected to the upper side of the placement box 6, a connecting plate 9 sleeved on the upper side of the driver 8, a mechanical arm 10 sleeved on the upper side of the connecting plate 9, and a suction head 11 fixedly connected to the output end of the mechanical arm 10. The die-cutting piece moving device 13 includes two fixing plates 19 fixedly connected to the upper side of the mounting box 6, a first driving motor 24 fixedly installed on the back of the fixing plate 19, a winding roller 22 fixedly connected to the output end of the first driving motor 24, a die-cutting piece fixing sticker 23 wound on the outside of the winding roller 22, a driving roller 21 drivingly connected to the side of the die-cutting piece fixing sticker 23 away from the winding roller 22, and a winding roller 20 drivingly connected to the side of the die-cutting piece fixing sticker 23 away from the driving roller 21. The detection device 12 includes a column 14 fixedly connected to the middle part of the upper side of the mounting box 6, a positioning platform 15 fixedly connected to the right side of the column 14, a card block 16 slidably connected to the inner side of the positioning platform 15, a CCD camera 17 fixedly connected to the lower side of the card block 16, and a lens 18 fixedly connected to the lower side of the CCD camera 17.
[0030] The mobile device includes two vertical plates 2 fixedly connected to the upper side of the processing table 1, a second driving motor 25 fixedly installed on the back of one of the vertical plates 2, a driving wheel 3 fixedly connected to the output end of the second driving motor 25, a belt 26 connected to the driving wheel 3 on the side close to the first driving motor 24, a driven wheel 5 connected to the belt 26 on the side away from the driving wheel 3, and two positioning fixtures 4 connected to the driving wheel 3 on the side away from the belt 26, the positioning fixture 4 includes a plurality of clamps 27 slidably connected to the surface of the positioning fixture 4 and a spring 28 fixedly connected between the clamps 27, a light 7 is fixedly connected to the top wall of the mounting box 6, and two first through holes are provided inside the upper side of the mounting box 6. The first through hole is arranged at the lower side of the suction head 11, and the second through hole is opened in the middle of the upper side of the mounting box 6. The upper side of the light 7 and the second through hole are fixed in an up-and-down structure, and the second through hole is opened at the lower side of the lens 18. The driving wheel 3 and the driven wheel 5 are fixedly connected to the outer side of one end close to the positioning fixture 4 with a transmission wheel, and the inner side of the positioning fixture 4 is transmission-connected to the outer side of the transmission wheel. A plurality of fixtures 27 are relatively called a group in an up-and-down manner, and each group of fixtures 27 is arranged laterally and equidistantly on one side of the positioning fixture 4. The two end surfaces of the spring 28 are respectively fixedly connected to the opposite surfaces of the two fixtures 27, and a slide groove matching the fixture 27 is opened on the side of the positioning fixture 4 close to the fixture 27, and the side of the fixture 27 close to the positioning fixture 4 is slidably connected in the slide groove.
[0031] The working principle of the above embodiment is:
[0032] The steel sheet is inserted between the two clamps 27 from the left end of the positioning fixture 4. The spring 28 acts elastically to tightly clamp the clamps 27 on the upper and lower opposite sides of the steel sheet. The second drive motor 25 is started to rotate the driven wheel 5 synchronously under the transmission of the belt 26, so that the positioning fixture 4 moves the steel sheet into the mounting box 6. When it moves to the lower side of the left mechanical arm 10, the mechanical arm 10 drives the suction head 11 to move to the upper side of the die-cutting piece fixing sticker 23 to absorb the die-cutting piece and move it to the upper side of the steel sheet for bonding. At this time, the first drive motor 24 drives the winding roller 22 to wind up a section of the die-cutting piece fixing sticker 23. The winding section is exactly the section where the die-cut parts are moved out. When the steel sheet continues to be moved to the lower side of the detection device 12 by the positioning fixture 4, the light 7 is turned on to cooperate with the CCD camera 17 to detect the die-cut parts mounted on the surface of the steel sheet. When no die-cut parts are detected at a certain position, the detection position will be sent to the right robotic arm 10. When the steel sheet detection position moves to the lower side of the right robotic arm 10, the robotic arm 10 again absorbs the die-cut parts through the suction head 11 and cooperates with the die-cut part moving device 13 and fits it to the position of the steel sheet where no die-cut parts are detected, which can effectively avoid the occurrence of omissions.
[0033] The electrical components mentioned in the text are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device for control such as a computer, and the existing public power connection technology is not described in detail in the text.
[0034] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A steel sheet guided mounting waste discharge detection device, comprising a processing table (1), characterized in that: A mounting box (6) is fixedly connected to the middle of the upper side of the processing table (1); a mobile device for moving the steel sheet is arranged at the side end of the upper side of the processing table (1); a mounting device is arranged on the upper side of the mounting box (6); a die-cutting device (13) is arranged on the upper side of the mounting box (6); and a detection device (12) is arranged in the middle of the upper side of the mounting box (6); The placement device comprises two drivers (8) fixedly connected to the upper side of the placement box (6), a connecting plate (9) sleeved on the upper side of the driver (8), a mechanical arm (10) sleeved on the upper side of the connecting plate (9), and a suction head (11) fixedly connected to the output end of the mechanical arm (10); The die-cutting piece moving device (13) comprises two fixing plates (19) fixedly connected to the upper side of the mounting box (6), a first driving motor (24) fixedly installed on the back of the fixing plate (19), a winding roller (22) fixedly connected to the output end of the first driving motor (24), a die-cutting piece fixing sticker (23) wound around the outside of the winding roller (22), a driving roller (21) drivingly connected to the side of the die-cutting piece fixing sticker (23) away from the winding roller (22), and a winding roller (20) drivingly connected to the side of the die-cutting piece fixing sticker (23) away from the driving roller (21); The detection device (12) comprises a column (14) fixedly connected to the middle part of the upper side of the mounting box (6), a positioning platform (15) fixedly connected to the right side of the column (14), a clamping block (16) slidably clamped to the inner side of the positioning platform (15), a CCD camera (17) fixedly connected to the lower side of the clamping block (16), and a lens (18) fixedly connected to the lower side of the CCD camera (17).
2. The steel sheet guided mounting waste discharge detection equipment according to claim 1 is characterized in that: The mobile device comprises two vertical plates (2) fixedly connected to the upper side of the processing table (1), a second drive motor (25) fixedly installed on the back of one of the vertical plates (2), a driving wheel (3) fixedly connected to the output end of the second drive motor (25), a belt (26) transmission-connected to the driving wheel (3) on the side close to the first drive motor (24), a driven wheel (5) transmission-connected to the belt (26) on the side away from the driving wheel (3), and two positioning jigs (4) transmission-connected to the driving wheel (3) on the side away from the belt (26).
3. The steel sheet guided mounting waste discharge detection equipment according to claim 2 is characterized in that: The positioning jig (4) comprises a plurality of clamps (27) slidably connected to the surface of the positioning jig (4) and a spring (28) fixedly connected between the clamps (27).
4. The steel sheet guided mounting waste discharge detection equipment according to claim 1 is characterized in that: A light (7) is fixedly connected to the inner top wall of the mounting box (6), and two first through holes are provided inside the upper side of the mounting box (6).
5. The steel sheet guided mounting waste discharge detection equipment according to claim 4 is characterized in that: The first through hole is arranged on the lower side of the suction head (11), and a second through hole is opened in the middle of the upper side of the mounting box (6).
6. The steel sheet guided mounting waste discharge detection equipment according to claim 5 is characterized in that: The upper side of the light (7) and the second through hole are in an up-and-down fixed structure, and the second through hole is opened on the lower side of the lens (18).
7. The steel sheet guided mounting waste discharge detection equipment according to claim 2 is characterized in that: The driving wheel (3) and the driven wheel (5) are both fixedly connected to a transmission wheel on the outer side of one end close to the positioning fixture (4), and the inner side of the positioning fixture (4) is transmission-connected to the outer side of the transmission wheel.
8. The steel sheet guided mounting waste discharge detection equipment according to claim 3 is characterized by: A plurality of the clamps (27) are arranged in an up-and-down relationship to form a group, and each group of clamps (27) is arranged at equal intervals laterally on a side of the positioning fixture (4).
9. The steel sheet guided mounting waste discharge detection equipment according to claim 3, characterized in that: The two end surfaces of the spring (28) are respectively fixedly connected to the opposite surfaces of the two clamps (27); a sliding groove matching the clamp (27) is provided on a side surface of the positioning fixture (4) close to the clamp (27).
10. The steel sheet guided mounting waste discharge detection equipment according to claim 9, characterized in that: The side of the clamp (27) close to the positioning fixture (4) is slidably connected in the slide groove.