A liquid level gauge support device for overflow method substrate glass production

By designing a level meter bracket device including leveling assembly and azimuth adjustment assembly, the problem of insufficient support function of the existing bracket is solved, high-precision installation and convenient operation are achieved, and it is suitable for overflow substrate glass production.

CN222719005UActive Publication Date: 2025-04-04HUNAN SPECIAL GLASS RES INST CO LTD +1
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Patent Information

Application Number
CN202420652431.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-01
Publication Date
2025-04-04
Estimated Expiration
2034-04-01

AI Technical Summary

Technical Problem

The existing liquid level meter brackets are not reliable enough in the production of overflow substrate glass, making it difficult to ensure high-precision installation and measurement, and subsequent adjustments are inconvenient.

Method used

A liquid level meter bracket device including a frame body, leveling assembly and azimuth adjustment assembly is designed, and a solid support and three-dimensional positioning and adjustment functions are provided through a combination of steel frame, bottom plate, top plate, adjustment screw and bolt group.

Benefits of technology

It realizes stable support for the probe level meter, ensures installation accuracy and operation convenience, and is suitable for high-precision level meter applications produced by overflow substrate glass.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a liquid level gauge support device for overflow method substrate glass production, which is used to support a liquid level gauge actuator, and the device includes a frame body and a leveling component connected to its bottom and an orientation adjustment component connected to its top. The support has a stable and reliable support effect on the probe liquid level gauge; the bottom plate has a leveling function to ensure installation accuracy; and it also has a three-dimensional positioning adjustment function in the up-down, left-right and front-back directions, which is convenient for adjustment during installation and operation.
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Description

Technical Field

[0001] The utility model belongs to the technical field of overflow method substrate glass production, in particular to a liquid level gauge support device used for overflow method substrate glass production. Background Art

[0002] In the overflow method substrate glass production line, the liquid level is one of the key control factors of the pool furnace channel, which is of great significance for extending the life of the production line and stabilizing the glass yield. The fluctuation of the glass liquid level will not only aggravate the erosion of the pool wall bricks and shorten the service life of the pool furnace; it will also produce refractory stones and reduce the glass yield; it will also cause the lead-out volume to fluctuate, affecting the molding operation.

[0003] At present, the types of liquid level gauges used in the glass industry mainly include: image liquid level gauge, laser liquid level gauge, nuclear liquid level gauge and platinum probe liquid level gauge. Among them, platinum probe liquid level gauge is widely used in overflow process production lines because of its simple principle, convenient installation and debugging, reliable function, safety and environmental protection.

[0004] In the prior art, the measuring point of the platinum probe liquid level gauge is set at the entrance of the channel cooling section, and the measuring accuracy can reach ±0.5mm. However, most of the liquid level gauge brackets are general ordinary brackets, which are not optimized for the structure of the platinum probe liquid level gauge. The supporting function is not reliable enough to ensure high installation and measurement accuracy. At the same time, it is difficult to adjust later, which is not convenient for operation and use. Utility Model Content

[0005] The main purpose of the utility model is to provide a liquid level gauge support device which has a stable and reliable supporting function and is used in the production of substrate glass by an overflow method.

[0006] The liquid level gauge support device for overflow method substrate glass production provided by the utility model is used to support a liquid level gauge actuator. The device comprises a frame body and a leveling component connected to its bottom and an orientation adjustment component connected to its top.

[0007] In one embodiment of the above-mentioned bracket, the frame body includes a steel frame, a bottom plate and a top plate; the steel frame is made by welding a plurality of rectangular tubes, and the bottom plate and the top plate are rectangular plates, which are respectively welded and fixed to the bottom and top ends of the steel frame.

[0008] In one embodiment of the above bracket, a plurality of transverse oblong holes are formed on the bottom plate, and a plurality of longitudinal oblong holes are formed on the top plate.

[0009] In one implementation manner of the above bracket, a reinforcing tube is provided between the base plate and the steel frame.

[0010] In one embodiment of the above-mentioned bracket, the leveling assembly includes a base and a plurality of screw rods welded to the base, the upper end of each screw rod passes through the transverse oblong hole of the base plate, and two fasteners are provided on the screw rod to clamp the base plate and limit it.

[0011] In one embodiment of the above-mentioned bracket, the azimuth adjustment component is a group of bolt groups, and the liquid level gauge actuator is provided with ear seats, and each ear seat is movably limited in the longitudinal oblong hole of the top plate by the bolt group.

[0012] The beneficial effects of the utility model are as follows: the support effect of the bracket on the probe liquid level gauge is stable and reliable; the bottom plate has a leveling function to ensure installation accuracy; and it also has three-dimensional positioning adjustment functions in the up and down, left and right, and front and back directions, which is convenient for adjustment during installation and operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the axonometric structure of an embodiment of the utility model.

[0014] Figure 2 This is the main view of the bracket when in use.

[0015] In the figure: 1. base; 2. adjusting screw; 3. bottom plate; 4. steel frame; 5. top plate; 6. liquid level gauge actuator; 7. liquid level gauge connecting rod; 8. liquid level gauge probe; 9. liquid level port cover plate; 10. liquid level tube. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the relevant technical solutions. Obviously, the described embodiments are only part of the embodiments, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0017] like Figure 1 As shown, the liquid level gauge support device for overflow method substrate glass production disclosed in this embodiment includes a base 1, an adjusting screw 2, a bottom plate 3, a steel frame 4, a top plate 5 and a liquid level gauge actuator 6.

[0018] The base 1 is a steel plate, which is embedded and fixed on the floor slab. The flatness needs to be controlled during the installation process.

[0019] In another embodiment, the base can be anchored by expansion bolts; if the floor is a steel platform, the base can also be fixed by welding.

[0020] The bottoms of four vertically upward adjusting screws 2 are welded to the base, and the upper ends of the adjusting screws pass through the horizontal oblong holes at the four corners of the bottom plate 3. Two nuts are provided on the adjusting screws to clamp the bottom plate up and down. The adjusting screws and the nuts on them provide support, clamping, limiting and fixing for the bottom plate.

[0021] The height and levelness of the bottom plate can be adjusted by adjusting the height of the nut. The horizontal position of the bottom plate can be adjusted through the oblong hole.

[0022] The steel frame 4 is made of stainless steel rectangular tubes, four rectangular long tubes are vertically located at the four corners, and short tubes are welded between adjacent rectangular long tubes for positioning. The bottom of the steel frame is welded to the bottom plate 3, and the bottom plate is ensured to be perpendicular to the rectangular long tubes during welding. A reinforcing tube is welded between the steel frame and the bottom plate to strengthen the structure of the steel frame.

[0023] The top plate 5 is welded to the top of the steel frame 4, and during welding, it is ensured that the top plate is perpendicular to the rectangular long tube of the steel frame 4. Four longitudinal oblong holes are formed on the top plate.

[0024] There are four lugs on the liquid level gauge actuator 6, and four bolt groups limit each lug in each longitudinal oblong hole. By adjusting the position of the lug in the longitudinal oblong hole, the longitudinal relative position of the liquid level gauge actuator can be adjusted.

[0025] The three-dimensional spatial position of the liquid level gauge actuator in the horizontal, vertical and height directions can be adjusted through the combination of the horizontal oblong hole, the vertical oblong hole and the adjusting screw rod.

[0026] In this embodiment, the thickness of the base 1 is 15mm, the specification of the adjusting screw 2 and the nut thereon is M24, the thickness of the bottom plate 3 is 20mm, the specification of the rectangular tube in the steel frame 4 is 50mm*50mm, the thickness of the top plate 5 is 10mm, and the material of each component is SUS304; the aperture of the four horizontal oblong holes on the bottom plate is 26mm, and the length is 120mm; the aperture of the four longitudinal oblong holes on the top plate is 12mm, and the length is 100mm.

[0027] like Figure 2 As shown, when the bracket supports the liquid level gauge actuator 6, the liquid level gauge actuator drives the liquid level gauge connecting rod 7 to perform periodic reciprocating lifting and lowering motions, and collects the potential signal between the liquid level gauge probe 8 and the glass liquid and feeds back to the touch screen control system.

[0028] One end of the liquid level gauge connecting rod 7 is connected to the lifting rod of the liquid level gauge actuator 6 through a special snap-on set, and the connecting rod performs periodic reciprocating lifting and lowering motion together with the lifting rod of the actuator; the other end is connected to the platinum probe through a stainless steel nut pipe joint. The liquid level gauge connecting rod is a stainless steel tube, and the potential signal line is built into the tube and filled and fixed with refractory filler.

[0029] The liquid level gauge probe is a platinum probe, which passes through the circular hole of the liquid level cover plate 9 and performs periodic reciprocating lifting and lowering motion with the connecting rod. The distance between the end of the probe and the glass liquid level in the liquid level tube 10 also changes accordingly, thereby causing the potential between the two to change. The potential signal line transmits the collected potential signal to the control system for processing.

[0030] The advantages of using this bracket are: the bracket's support for the probe liquid level gauge is stable and reliable; the bottom plate has a leveling function to ensure installation accuracy; it also has three-dimensional positioning adjustment functions in the up and down, left and right, and front and back directions, which is convenient for adjustment during installation and operation.

[0031] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although detailed descriptions are made with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A liquid level gauge support device for overflow process substrate glass production, used to support a liquid level gauge actuator, characterized in that: The device comprises a frame body and a leveling component connected to its bottom and an orientation adjustment component connected to its top; The frame body includes a bottom plate and a top plate, both of which are provided with oblong holes; the leveling assembly includes a base and a plurality of screw rods welded to the base, the upper end of each screw rod passes through the oblong hole of the bottom plate respectively, and two fasteners are arranged on the screw rod to clamp and limit the bottom plate; the azimuth adjustment assembly is a group of bolt groups, and the liquid level gauge actuator is provided with an ear seat, and each ear seat is movably limited in the oblong hole of the top plate through the bolt group.

2. The liquid level gauge support device for overflow process substrate glass production according to claim 1, characterized in that: The frame body also includes a steel frame, which is made by welding a plurality of rectangular tubes; the bottom plate and the top plate are rectangular plates, which are respectively welded and fixed to the bottom end and the top end of the steel frame.

3. The liquid level gauge support device for overflow process substrate glass production according to claim 2, characterized in that: The bottom plate is provided with a plurality of transverse oblong holes, and the top plate is provided with a plurality of longitudinal oblong holes.

4. The liquid level gauge support device for overflow process substrate glass production according to claim 2, characterized in that: A reinforcement pipe is arranged between the bottom plate and the steel frame.