A winding device

By designing a winding device including a rotary fixed disc, a robotic arm winding mechanism and a removable skeleton, the problem of low winding efficiency of multi-stranded wires under a frameless iron core is solved, and the automatic winding of multi-stranded wires is realized, improving efficiency and reducing the risk of errors.

CN222720224UActive Publication Date: 2025-04-04SHENZHEN DEGU INTELLIGENT EQUIP TECH CO LTD
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Patent Information

Application Number
CN202421291172.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-04-04
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

The prior art is inefficient when there is no upper and lower skeleton of conventional multi-stranded wire wound cores, and requires manual hand-wounding or single-stranded winding, and the different lengths of copper wires affect the performance.

Method used

A winding device is designed, including a rotating fixing disc, an upper guide rod, a lower guide rod, an upper robotic arm winding mechanism, a lower wiring mechanism and an iron core group composed of multiple iron cores. The upper and lower detachable skeleton parts are adopted, and the winding gear wire skeleton is added, and multiple strands are automatically wound.

Benefits of technology

Through the automatic winding device, the multi-stranded winding efficiency is improved, the error risk of manual operation is reduced, and it can be reused, suitable for automatic winding of multi-stranded wires.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a winding device, including a rotating fixed disk, an upper guide rod, a lower guide rod, an upper mechanical arm winding mechanism, a lower wire setting mechanism and an iron core group composed of multiple iron cores; a penetrating tooling slot and a fixed limit assembly are provided in the rotating fixed disk, the iron core group is arranged in the tooling slot, and the fixed limit assembly is arranged above and below the iron core group; the upper mechanical arm winding mechanism and the lower wire setting mechanism can be moved up and down and are arranged at the center edge of the rotating fixed disk; the upper mechanical arm winding mechanism includes a wire outlet plate, and the wire outlet plate can be rotated 90° according to a preset wire arrangement mechanical arm surface and is arranged at the head end of the upper mechanical arm winding mechanism, the upper guide rod and the lower guide rod are in the same vertical direction, and the rotating fixed disk is located between the upper guide rod and the lower guide rod; the automatic winding of multiple strands of wire is effectively realized, and the winding efficiency of multiple strands of wire is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of wire winding, in particular to a wire winding device. Background Art

[0002] Cable is a general term for items such as optical cables and multi-strand cables; cables have many uses, mainly used for controlling installation, connecting equipment, transmitting electricity and other multiple functions. They are common and indispensable in daily life.

[0003] For existing machines, when multiple strands need to be wound when the core has no skeleton, the multiple strands need to be split into single strands and wound in a loop; for example, if 10 0.5 mm copper wires are wound 6 times, the solution for existing machines on the market is to wind 1 0.5 mm wire and loop it 10 times.

[0004] Based on the above, it can be seen that in the prior art, when the conventional multi-strand winding core has no upper and lower frames, it mainly relies on manual winding or single-strand loop winding, which is relatively inefficient, and the copper wire lengths are different, affecting the performance. Utility Model Content

[0005] In view of the above problems, the present utility model is proposed to provide a winding device that overcomes the above problems or at least partially solves the above problems.

[0006] In order to solve the above problems, the utility model discloses a winding device, comprising a rotating fixed disk, an upper guide rod, a lower guide rod, an upper robotic arm winding mechanism, a lower wire fixing mechanism and an iron core group composed of multiple iron cores; a penetrating tooling slot and a fixed limit assembly are provided in the rotating fixed disk, the iron core group is arranged in the tooling slot, and the fixed limit assembly is arranged above and below the iron core group; the upper robotic arm winding mechanism and the lower wire fixing mechanism can be moved up and down and are arranged at the center edge of the rotating fixed disk; the upper robotic arm winding mechanism comprises a wire outlet plate, and the wire outlet plate can be rotated 90° according to a preset wire arrangement robotic arm surface and is arranged at the head end of the upper robotic arm winding mechanism, the upper guide rod and the lower guide rod are in the same vertical direction, and the rotating fixed disk is located between the upper guide rod and the lower guide rod.

[0007] Furthermore, the upper robotic arm winding mechanism also includes a plurality of wire passing wheels and a guide wheel, and the guide wheel is arranged above the outlet plate; the wire passing wheel is arranged on the robotic arm at a preset position and is located above the guide wheel.

[0008] Furthermore, the wire passing wheels are arranged on a fixed plate in an up-down, left-right and right-angle arrangement according to a preset interval, and the fixed plate is connected to the mechanical arm.

[0009] Furthermore, the rotating fixed disk includes a transmission pulley and a fixed bearing, the transmission pulley is connected to the fixed bearing, and the tooling groove is arranged on the fixed bearing.

[0010] Furthermore, the fixed bearing is provided with a plurality of protruding blocks above and below.

[0011] Furthermore, the fixed limiting assembly includes a plurality of wire blocking pieces, a clamp upper cover and a clamp lower cover; the wire blocking pieces are arranged on the core group from top to bottom, and the clamp upper cover and the clamp lower cover are connected to the wire blocking pieces through the protruding blocks.

[0012] Furthermore, the rotating fixed disk also includes a wire hanging pole.

[0013] The utility model has the following advantages: by setting an upper mechanical arm winding mechanism, a lower wire setting mechanism and a fixed limit assembly, etc., it adopts upper and lower detachable frame parts, increases a winding wire frame, and can be reused, effectively realizing automatic winding of multiple wires, and further improving the winding efficiency of multiple wires. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0015] Figure 1 It is a structural schematic diagram of a winding device provided in one embodiment of the utility model;

[0016] Figure 2 It is a structural schematic diagram of a winding device provided in one embodiment of the utility model;

[0017] Figure 3 It is a structural schematic diagram of a fixed limiting component and an iron core group of a winding device provided in one embodiment of the utility model;

[0018] Figure 4 It is a schematic diagram of the structure of a baffle plate of a winding device provided in one embodiment of the utility model;

[0019] Figure 5 It is a schematic diagram of the structure of an iron core group of a winding device provided in one embodiment of the utility model.

[0020] In the figure: 100, rotating fixed disk; 102, fixed limit assembly; 121, wire stopper; 122, clamp upper cover; 123, clamp lower cover; 103, drive pulley; 104, fixed bearing; 141, protruding block; 105, tooling slot; 106, wire hanging column; 200, upper robot arm winding mechanism; 300, core group; 400, upper guide rod; 500, lower line setting mechanism. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical solutions and advantages of the embodiments of the utility model clearer, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all of the embodiments; the components of the embodiments of the utility model described and shown in the drawings here can generally be arranged and designed in various different configurations.

[0022] In conjunction with the accompanying drawings, some embodiments of the present application are described in detail below. In the absence of conflict, the following embodiments and features in the embodiments can be combined with each other.

[0023] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, the embodiment of the utility model provides a winding device, including a rotating fixed disk 100, an upper guide rod 400, a lower guide rod (not shown), an upper mechanical arm winding mechanism 200, a lower line setting mechanism 500 and an iron core group 300 composed of a plurality of iron cores; the rotating fixed disk 100 is provided with a penetrating tooling slot 105 and a fixed stop assembly 102, the iron core group 300 is arranged in the tooling slot 105, and the fixed stop assembly 102 is arranged above and below the iron core group 300; The upper robotic arm winding mechanism 200 and the lower wire setting mechanism 500 can be moved up and down and are arranged at the center edge of the rotating fixed disk 100; the upper robotic arm winding mechanism 200 includes a wire outlet plate (not shown), and the wire outlet plate can be rotated 90° according to a preset wire arrangement robotic arm surface and is arranged at the head end of the upper robotic arm winding mechanism 300, the upper guide rod 400 and the lower guide rod are in the same vertical direction, and the rotating fixed disk position 100 is between the upper guide rod 400 and the lower guide rod.

[0024] It should be noted that, in the case of the iron core without a skeleton, when the machines on the existing market need to wind multiple strands, the multiple strands need to be split into single strands for circular winding. For example, 10 0.5 mm copper wires are wound 6 times. The solution of the machines on the existing market is to wind 1 0.5 mm wire and cycle 10 times. This is inefficient, and the different lengths of the copper wires will affect the performance of the motor. In the case of conventional multi-strand winding iron cores without upper and lower skeletons, it is difficult for the machine to achieve automatic winding. The main reason is that without a skeleton, when multiple strands are wound, the copper wire is easy to go outside the slot, so it is manual. In view of the above difficulties, the utility model has designed the tooling, added upper and lower mechanisms and fixed limit components, etc., adopted upper and lower detachable skeleton parts, added a winding wire skeleton, and can be reused, so as to achieve automatic winding of multiple strands.

[0025] It should be noted that there is a certain amount of space reserved between each wound core of the iron core group with more than 300 strands of wire.

[0026] As a preferred embodiment, the upper robotic arm winding mechanism 200 also includes a plurality of wire wheels and guide wheels, and the guide wheels are arranged above the outlet plate; the wire wheels are arranged on the robotic arm at a preset position and are located above the guide wheels; the wire wheels are arranged on a fixed plate up and down and left and right at a preset interval, and the fixed plate is connected to the robotic arm; specifically, a plurality of wire wheels are used for wire pulling of multiple groups of wires, and the guide wheels are used for 90° rotation of the wire wheels and the outlet plate to convert and convey multiple groups of wires. In order to prevent the multiple groups of wires from crossing and being disordered during the conveying process, a plurality of wire wheels are arranged on the fixed plate up and down and left and right at a preset interval.

[0027] As a preferred embodiment, the rotating fixed disk 100 includes a transmission pulley 103 and a fixed bearing 104, the transmission pulley 103 and the fixed bearing 104 are connected, and the tooling groove 105 is arranged on the fixed bearing 104; specifically, the transmission pulley 103 is one of the main driving forces for the rotation of the rotating fixed disk 100, the tooling groove 105 is installed on the fixed bearing 104, the fixed bearing 104 and the transmission pulley 103 are connected, and the transmission pulley 103 drives the fixed bearing 104 to synchronously drive the tooling groove 105 to rotate.

[0028] As a preferred embodiment, the fixed bearing 104 is provided with a plurality of protruding blocks 141 on the upper and lower parts; the fixed limiting assembly 102 includes a plurality of wire blocking pieces 121, a clamp upper cover 122 and a clamp lower cover 123; the wire blocking piece 121 is arranged on the upper and lower parts of the core group 300, and the clamp upper cover 122 and the clamp lower cover 123 are connected to the wire blocking piece 121 through the protruding blocks 141; the rotating fixed disk 100 also includes a wire hanging column 106; specifically, the fixed bearing 104 is provided with a plurality of protruding blocks 141 on the upper and lower parts to facilitate the fixed connection of the clamp upper cover 122 and the clamp lower cover 123 when fixing the wire blocking piece 121.

[0029] As a preferred implementation mode, the utility model embodiment provides a winding device, including a rotating fixed disk 100, an upper guide rod 400, a lower guide rod, an upper robot arm winding mechanism 200, a lower line setting mechanism 500 and a core group 300 composed of multiple cores; the rotating fixed disk 100 is provided with a penetrating tooling slot 105 and a fixed limit assembly 102, the core group 300 is arranged in the tooling slot 105, and the fixed limit assembly 102 is arranged above and below the core group 300; the upper robot arm winding mechanism 200 and the lower line setting mechanism 500 can be moved up and down and arranged at the center edge of the rotating fixed disk 100; the upper robot arm winding mechanism 200 includes a wire outlet plate, and the wire outlet plate can be rotated 90° according to a preset wire arrangement robot arm surface and is arranged at the head end of the upper robot arm winding mechanism 300, the upper guide rod 400 and the lower guide rod are in the same vertical direction, and the rotating fixed disk 100 is at Specifically, the middle of the rotating fixed disk 100 is penetrated, mainly by the transmission pulley 102 connected to the fixed bearing 104 for rotation and rotation, the penetrating tooling slot 105 is set on the fixed bearing 104, and the core group 300 is installed in the tooling slot 105 for rotation indexing, and the core group 300 tooling slot 105 is connected to the transmission pulley 103 through the fixed bearing 104 to realize rotation and rotation, and a fixed limit assembly 1 is provided. Several wire stoppers 121 of 02 are installed at the upper and lower parts of the core group 300, and the clamp upper cover 122 and the clamp lower cover 123 of the fixed limit assembly 102 are installed above and below the core group 300. The clamp upper cover 122 and the clamp lower cover 123 of the core group 300 are used to fix the winding needle rod to wind multiple strands of wire on the core group 300 through the winding needle; the upper robot arm winding mechanism 200 and the lower wire fixing mechanism 400 can be moved up and down and are set at the center edge of the rotating fixed disk 100.

[0030] Furthermore, when multiple groups of wires are pulled onto multiple wire-passing wheels, they are pulled onto the guide wheels through the wire-passing wheels and then onto the wire-out holes on the wire-out board; the wire-out board can be rotated 90 degrees according to the mechanical arm surface for arranging multiple groups of wires and is arranged at the head end of the upper mechanical arm winding mechanism 200. When the board and the mechanical arm surface for arranging wires are on the same vertical line, the multiple groups of wires are not connected to the guide wheels, and the multiple groups of wires pass through the holes of the wire-out board through the rotating fixed disk 100 and are connected to the lower positioning mechanism 400. The upper mechanical arm winding mechanism 200 and the lower positioning mechanism 400 are connected. 00 for coordinated winding. In order to prevent multiple groups of wires from being tangled and winding out of the core group 300, the upper robot arm winding mechanism 200 rotates the fixed disk 100 for one circle each time it winds, and then positions the winding through the upper guide rod 400 and the lower guide. The action is repeated until the winding is completed, and then the clamp upper cover 122, the clamp lower cover 123 and the wire stopper 121 are taken out together, and then the wound core group 300 is taken out. The winding of multiple strands of the skeleton-free core group 300 is completed; automatic winding is realized, the risk of winding errors is reduced, and the winding efficiency of multiple strands is improved.

[0031] Finally, it should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or terminal device that includes a series of elements includes not only those elements, but also other elements that are not explicitly listed, or still includes elements that are inherent to such process, method, article or terminal device. In the absence of further restrictions, the elements defined by the sentence "including one..." do not exclude the existence of other identical elements in the process, method, article or terminal device that includes the elements.

[0032] The above is a detailed introduction to a winding device provided by the utility model. Specific examples are used in this article to illustrate the principle and implementation method of the utility model. The description of the above embodiments is only used to help understand the method and core idea of ​​the utility model. At the same time, for general technical personnel in this field, according to the idea of ​​the utility model, there will be changes in the specific implementation method and application scope. In summary, the content of this specification should not be understood as a limitation on the utility model.

Claims

1. A winding device, characterized in that: It includes a rotating fixed plate, an upper guide rod, a lower guide rod, an upper mechanical arm winding mechanism, a lower wire setting mechanism and an iron core group composed of a plurality of iron cores; The rotating fixed disk is provided with a through tooling slot and a fixed stopper assembly, the core group is arranged in the tooling slot, and the fixed stopper assembly is arranged above and below the core group; The upper robot arm winding mechanism and the lower line setting mechanism can be moved up and down and are arranged at the central edge of the rotating fixed disk; The upper robot arm winding mechanism includes an outlet plate, which can be rotated 90 degrees according to the preset wiring robot arm surface and is arranged at the head end of the upper robot arm winding mechanism. The upper guide rod and the lower guide rod are in the same vertical direction, and the rotating fixed plate is located between the upper guide rod and the lower guide rod.

2. The winding device according to claim 1, characterized in that The upper robot arm winding mechanism also includes a plurality of wire passing wheels and a guide wheel, wherein the guide wheel is arranged above the outlet plate; the wire passing wheel is arranged on the robot arm at a preset position and is located above the guide wheel.

3. The winding device according to claim 2, characterized in that The wire passing wheels are arranged on a fixed plate in an up-down, left-right arrangement according to a preset interval, and the fixed plate is connected to the mechanical arm.

4. The winding device according to claim 1, characterized in that The rotating fixed disk comprises a driving pulley and a fixed bearing, the driving pulley is connected to the fixed bearing, and the tooling groove is arranged on the fixed bearing.

5. The winding device according to claim 4, characterized in that The fixed bearing is provided with a plurality of protruding blocks above and below.

6. The winding device according to claim 5, characterized in that The fixed limiting assembly includes a plurality of wire blocking pieces, a clamp upper cover and a clamp lower cover; The wire blocking pieces are arranged on the core group up and down, and the clamp upper cover and the clamp lower cover are connected to the wire blocking pieces through the protruding blocks.

7. The winding device according to claim 1, characterized in that The rotating fixed disk also includes a wire hanging column.