High-position frame assembling machine
By designing a high-position frame setter, including slidable and adjustable components, the problem of insufficient adaptability of frame setters in the prior art is solved, and flexible installation and efficient production of photovoltaic modules of different specifications are achieved.
Patent Information
- Application Number
- CN202420761400.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-12
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-04-12
AI Technical Summary
The existing frame-grouping machines lack adaptability and cannot flexibly cope with different specifications and models of solar photovoltaic modules, resulting in certain restrictions in the production of diversified products, affecting production efficiency.
A high-position frame assembly machine is designed, including a long-frame pressing plate assembly, a short-frame pressing plate assembly, a lifting suction cup assembly and a line whole-position assembly. These components can be adapted to different sizes of sheets through sliding or adjustment devices, ensuring their positioning is accurate and enabling quick switching.
It realizes flexible installation of photovoltaic modules of different specifications, improves production adaptability and efficiency, reduces the time to switch frames of different specifications, and improves overall production capacity.
Smart Images

Figure CN222720394U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of photovoltaic component production, and more specifically relates to a high-position frame assembling machine. Background Art
[0002] As an integral part of the photovoltaic automation production line, the frame assembly machine needs to be efficient and fast, and ensure the glue overflow rate when working in a continuous cycle; in the existing technology, the frame assembly machine lacks sufficient adaptability and cannot flexibly cope with solar photovoltaic modules of different specifications and models, which leads to certain limitations in the production of diversified products. Therefore, it often takes a lot of time to switch between frames of different specifications, which limits the overall production capacity and affects the production efficiency. Utility Model Content
[0003] The technical problem to be solved by the utility model is to provide a high-position frame assembly machine, which can realize the installation of photovoltaic modules of different specifications.
[0004] The utility model discloses a high-position frame assembly machine, which is used for assembling frames of photovoltaic sheets, and comprises a frame, on which are arranged two groups of long frame pressing plate assemblies, two groups of short frame pressing plate assemblies, a suction cup platform and a line body positioning assembly; the long frame pressing plate assemblies are respectively slidably arranged on both sides above the frame, and the short frame pressing plate assemblies are respectively slidably arranged on both ends of the corresponding frame;
[0005] The suction cup platform includes a lifting suction cup assembly and a lifting device; the lifting device is fixedly arranged on the frame, and the output end of the lifting device is installed and connected with one side of the lifting suction cup assembly to drive the lifting suction cup assembly to run in the vertical direction; the lifting suction cup assembly includes a plurality of first suction cup adjustment seats and a base frame; the first suction cup adjustment seats are slidably arranged on the top of the base frame;
[0006] The line body alignment component is fixedly arranged inside the frame; the line body alignment component includes a transmission line body component, a plurality of long side alignment components and a plurality of short side alignment components; the long side alignment components and the short side alignment components are slidably arranged in a ring around the outer periphery of the transmission line body component.
[0007] As a further improvement of the utility model, the base frame includes several support frames and several suction cup base frames; several transverse rails and several longitudinal rails are arranged on the top of the support frames; the several suction cup base frames are independently slidably arranged on the support frames through corresponding transverse rails or longitudinal rails; a first slide rail is fixedly arranged on the upper end of the suction cup base frame; the first suction cup adjustment seat is slidably arranged on the suction cup base frame through the first slide rail, so that each first suction cup adjustment seat can adjust the position on the horizontal X-axis and Y-axis.
[0008] As a further improvement of the present invention, the opposite sides of the transmission line body assembly are respectively provided with a long side positioning assembly or a short side positioning assembly; the short side positioning assembly includes a short side substrate, a base and a short side adjusting member; the base is slidably arranged on the short side substrate, and the short side adjusting member is slidably arranged on the short side substrate; the long side positioning assembly includes a plurality of glass support wheel assemblies, a plurality of long side adjusting members and a plurality of long side positioning substrates; the long side adjusting member is slidably arranged on the side walls at both ends of the corresponding glass support wheel assemblies, and the two ends of the glass support wheel assembly are respectively slidably arranged on the upper side of the corresponding long side positioning substrates.
[0009] As a further improvement of the utility model, the long side frame pressing plate assembly includes a second slide rail, a long side frame pressing device, a long side frame hook device and a long side pressing plate; the long side frame pressing device and the long side frame hook device are both slidably arranged on the inner side wall of the long side pressing plate through the second slide rail; and both ends of the long side pressing plate are slidably arranged on the frame;
[0010] The short-side frame pressure plate assembly includes a third slide rail, a short-side frame pressure device, a short-side hook frame device and a short-side pressure plate; the short-side frame pressure device and the short-side hook frame device are both slidably arranged on the short-side pressure plate through the third slide rail; and both ends of the short-side pressure plate are slidably arranged on the frame.
[0011] As a further improvement of the utility model, the lifting suction cup assembly is slidably set on the frame through a lifting device; the lifting device includes a suction cup frame lifting plate, a second driving device, a screw rod assembly arranged in the vertical direction and an eighth slide rail; the lifting suction cup assembly is fixedly mounted on the suction cup frame lifting plate; the suction cup frame lifting plate is slidably set on the frame through the eighth slide rail; the output end of the second driving device is installed and connected with the input end of the screw rod assembly, and the output end of the screw rod assembly is installed and connected with the input end of the suction cup frame lifting plate, and the second driving device drives the suction cup frame lifting plate to move in the vertical direction.
[0012] As a further improvement of the utility model, the long side adjustment member includes a fourth slide rail, a fifth slide rail, a plurality of long side mounting plates, a plurality of tenth cylinders and a plurality of first connecting plates; one side of the body of the tenth cylinder is fixedly connected to the side wall of one side of the first connecting plate, and the side of the first connecting plate away from the tenth cylinder is slidably arranged on one side wall of the long side mounting plate through the fourth slide rail; the side walls of each long side mounting plate away from the first connecting plate are respectively fixedly arranged on the side walls at both ends of the corresponding glass support wheel assembly; the output end of the tenth cylinder is fixedly connected to the long side adjustment member to drive the long side adjustment member to run in the horizontal direction; the glass support wheel assembly includes a support rod and a plurality of roller members; the roller members are respectively installed at intervals on the top of the support rod to receive the material sheet; the roller member includes a roller and a roller seat, and the roller is rotatably embedded in the top of the roller seat.
[0013] As a further improvement of the present invention, the short side adjustment components are arranged opposite to each other in pairs;
[0014] The short side adjusting member includes a sixth slide rail, a seventh slide rail, a short side mounting plate, a ninth cylinder and a short side connecting plate; the short side base plate is slidably set on the side wall of the base through the sixth slide rail; the short side connecting plate is slidably set on the top of the short side mounting plate through the seventh slide rail, and one end of the short side connecting plate is fixedly connected to one end of the top of the base; the body of the ninth cylinder is fixedly connected to one side of the short side mounting plate, and the output end of the ninth cylinder is fixedly connected to the short side adjusting member to drive the short side adjusting member to reciprocate in the horizontal direction.
[0015] As a further improvement of the utility model, the first suction cup adjustment seat includes an adjustment base, a pad, a cylinder seat, a plurality of support rods, an eighth cylinder and a suction cup assembly; the adjustment base is slidably set on the suction cup base frame through a first slide rail; the pad is fixedly mounted on the top of the adjustment base through a support rod; the pad is installed and connected with an adapter plate through bolts; the suction cup assembly includes a suction cup seat and a suction cup; the suction cup seat is arranged above the adapter plate through a support rod, and the suction cup is fixed on the suction cup seat to adsorb the material sheet; the output end of the eighth cylinder is installed and connected to the input end of the suction cup assembly; the body of the eighth cylinder is fixedly arranged on the top of the cylinder seat, and the cylinder seat is installed and connected to the suction cup seat through a support rod.
[0016] As a further improvement of the utility model, the suction cup platform also includes a second suction cup adjustment seat and a ninth cylinder; the second suction cup adjustment seat is installed at the middle position of the suction cup base; the body of the ninth cylinder is fixedly arranged on the top of the suction cup base, and the output end of the ninth cylinder is arranged upward; the second suction cup adjustment seat is fixedly arranged on the top of the output end of the ninth cylinder; the ninth cylinder drives the second suction cup adjustment seat to reciprocate in the vertical direction.
[0017] As a further improvement of the utility model, the lifting suction cup assembly also includes a plurality of locking devices; the first suction cup adjustment seat is locked by the locking devices respectively; the locking device includes a plurality of handles, a locking frame and a locking block; the locking frame cover is arranged on the top of the adjustment base, and the lower ends of the two ends of the locking frame are fitted with the side walls of the suction cup base; one of the handles is rotatably embedded in one end of the locking frame to abut against the side wall of the suction cup base to limit the movement of the first suction cup adjustment seat; one end of the locking block is fixedly connected to the end of the locking frame away from the handle, and one of the side walls of the locking block is fitted with the side wall of the suction cup base; the other end of the locking block is slidably embedded with a bracket, and a groove is formed between the bracket and the locking block so as to be mounted on a horizontal rail or a longitudinal rail; the other handle is rotatably embedded in the end of the bracket away from the locking block to control the width of the groove.
[0018] Compared with the prior art, the beneficial effects of the utility model are as follows: the scheme of the utility model is provided with a long frame pressure plate assembly, a short frame pressure plate assembly, a lifting suction cup assembly and a line body positioning assembly; the line body positioning assembly is used to convey the sheet to a predetermined position, and the sheet is positioned and located by the long side adjustment member provided by the long side positioning assembly and the short side adjustment member provided by the short side positioning assembly, so as to ensure that the position of the sheet is accurate and meets the production requirements; the first suction cup adjustment seat provided on the lifting suction cup assembly can be moved horizontally or vertically to adapt to sheets of different sizes, and then the sheet is adsorbed and fixed; similarly, the long frame pressure plate assembly and the short frame pressure plate assembly can also slide accordingly on the frame to adapt to sheets of different sizes for assembly of the frame. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the local structure of the frame assembly machine of the utility model;
[0020] Figure 2 This is a schematic diagram of the structure of the long frame pressure plate assembly of the utility model;
[0021] Figure 3 This is one of the schematic diagrams of the short frame pressure plate assembly structure of the utility model;
[0022] Figure 4 This is one of the partial structural schematic diagrams of the long frame pressure plate assembly of the utility model;
[0023] Figure 5 This is the second partial structural schematic diagram of the long frame pressure plate assembly of the utility model;
[0024] Figure 6 This is the second structural schematic diagram of the short frame pressure plate assembly of the utility model;
[0025] Figure 7 This is a schematic diagram of the structure of the line body assembly of the utility model;
[0026] Figure 8 This is a schematic diagram of the long side alignment component structure of the utility model;
[0027] Fig. 9 This is a schematic diagram of the short side alignment component structure of the utility model;
[0028] Fig.10 This is a schematic diagram of the structure of the lifting suction cup assembly of the utility model;
[0029] Fig.11 It is a schematic diagram of the partial structure of the lifting suction cup assembly of the utility model.
[0030] Description of the numbers in the figure:
[0031] 2. Long frame pressing plate assembly; 21. Long frame pressing device; 211. First cylinder; 212. First fixing plate; 213. Second cylinder; 214. First connecting seat; 215. First long frame supporting base strip; 216. First hook edge member; 217. First fixing seat; 218. First pressing seat; 219. First pressing wheel group; 22. Long side hook frame device; 221. Third cylinder; 222. Second fixing plate; 223. Fourth cylinder; 224. Second connecting seat seat; 225, second long frame base strip; 226, second hook edge piece; 227, second fixed seat; 228, second pressing seat; 229, second pressing wheel set; 23, long side pressing plate; 3, short side frame pressing plate assembly; 31, short side frame pressing device; 311, third fixed plate; 312, fifth cylinder; 313, seventh cylinder; 314, third connecting seat; 315, first short side base strip; 316, third hook edge piece; 32, short side frame positioning device; 321 , fourth fixing plate; 322, sixth cylinder; 323, eighth cylinder; 324, fourth connecting seat; 325, second short side supporting strip; 326, fourth hook edge piece; 33, short side pressing plate; 4, lifting suction cup assembly; 41, suction cup base; 42, first suction cup adjustment seat; 421, adjustment base; 422, pad; 423, eighth cylinder; 424, cylinder seat; 425, suction cup seat; 43, locking device; 431, handle; 432, locking frame; 43 3. Locking block; 5. Line body positioning assembly; 51. Transmission line body; 52. Long side positioning assembly; 521. Glass support wheel assembly; 522. Long side positioning substrate; 523. Long side mounting plate; 524. Tenth cylinder; 525. Long side adjustment piece; 526. First connecting plate; 53. Short side positioning assembly; 531. Short side substrate; 532. Base; 533. Short side mounting plate; 534. Ninth cylinder; 535. Short side adjustment piece; 536. Short side connecting plate. DETAILED DESCRIPTION
[0032] The present invention will be further described in detail below in conjunction with the embodiments. The following embodiments are intended to explain the present invention but the present invention is not limited to the following embodiments.
[0033] Specific embodiment 1: Please refer to Figure 1-11 A high-position frame assembly machine includes a frame; two groups of long frame pressure plate assemblies 2, two groups of short frame pressure plate assemblies 3, a suction cup platform and a line body positioning assembly 5 are arranged on the frame; the long frame pressure plate assemblies 2 are respectively slidably arranged on both sides above the frame, and the short frame pressure plate assemblies 3 are respectively slidably mounted on both ends of the corresponding frame.
[0034] The suction cup platform and the line body positioning component 5 are both arranged inside the frame, and the line body positioning component 5 is mounted on the frame; when the equipment is in the initial state, the line body positioning component 5 is below the suction cup platform; the suction cup platform is slidably arranged on the frame.
[0035] The suction cup platform includes a lifting suction cup assembly 4 and a lifting device; the lifting device is fixedly arranged on the frame, and the output end of the lifting device is installed and connected to one side of the lifting suction cup assembly 4 to drive the lifting suction cup assembly 4 to run in the vertical direction; the lifting suction cup assembly 4 includes a plurality of first suction cup adjustment seats 42 and a base frame; the first suction cup adjustment seats 42 are slidably arranged on the top of the base frame.
[0036] The base frame includes several support frames and several suction cup bases 41; several transverse rails and several longitudinal rails are arranged on the top of the support frame; the several suction cup bases 41 are independently slidably arranged on the support frame through corresponding transverse rails or longitudinal rails; a first slide rail is fixedly arranged on the upper end of the suction cup base 41; the first suction cup adjustment seat 42 is slidably arranged on the suction cup base 41 through the first slide rail, so that each first suction cup adjustment seat 42 can adjust the position on the X-axis and Y-axis in the horizontal direction; the first suction cup adjustment seat 42 is locked by a locking device 43.
[0037] The X-axis and Y-axis are the horizontal and vertical directions respectively.
[0038] The line body alignment component 5 is fixedly arranged inside the frame; the line body alignment component 5 includes a transmission line body component 51, a plurality of long side alignment components 52 and a plurality of short side alignment components 53; the long side alignment components 52 and the short side alignment components 53 are slidably arranged in a ring around the periphery of the transmission line body component 51.
[0039] The opposite sides of the transmission line body component 51 are respectively provided with a long side positioning component 52 or a short side positioning component 53; the short side positioning component 53 includes a short side substrate 531, a base 532 and a short side adjusting member; the base 532 is slidably arranged on the short side substrate 531, and the short side adjusting member is slidably arranged on the short side substrate 531; the long side positioning component 52 includes a plurality of glass support wheel components 521, a plurality of long side adjusting members and a plurality of long side positioning substrates 522; the long side adjusting member is slidably arranged on the side walls at both ends of the corresponding glass support wheel component 521, and the two ends of the glass support wheel component 521 are respectively slidably arranged on the upper side of the corresponding long side positioning substrate 522.
[0040] The long frame pressure plate assembly 2 and the short frame pressure plate assembly 3 are arranged at an angle.
[0041] The long-side frame pressure plate assembly 2 includes a long-side frame pressure device 21, a long-side hook frame device 22 and a long-side pressure plate 23; the long-side frame pressure device 21 and the long-side hook frame device 22 are both slidably arranged on the inner wall of the long-side pressure plate 23 through a second slide rail; the two ends of the long-side pressure plate 23 are slidably arranged on the frame.
[0042] The long-side frame pressing device 21 includes a first clamping mechanism, a first fixed plate 212 and a first long-side frame supporting bar 215; the first long-side frame supporting bar 215 is arranged below the first clamping mechanism; one side of the first long-side frame supporting bar 215 is fixedly connected to one side of the first fixed plate 212, and a step layer is formed with the side surface of the first fixed plate 212 to support the long side frame.
[0043] The first clamping mechanism includes a first cylinder 211, a second cylinder 213, a first connecting seat 214 and a first hook piece 216; one side of the body of the first cylinder 211 is fixedly arranged on the side wall of the first fixed plate 212; the output end of the first cylinder 211 is fixedly connected to the top of the first connecting seat 214; the bottom of the first connecting seat 214 is fixedly connected to the body of the second cylinder 213; the output end of the second cylinder 213 is fixedly connected to the upper end of the first hook piece 216; the bottom of the body of the second cylinder 213 is fixedly connected to the first fixing seat 217; the bottom of the first fixing seat 217 is fixedly connected to the first pressing seat 218, so as to press the long frame.
[0044] The long side frame pressing device 21 also includes a first pressing wheel group 219; the first pressing wheel group 219 is fixedly mounted on the first fixed seat 217; the first pressing wheel group 219 includes a first roller, a first roller shaft, a first wheel seat and a first mounting seat; the first roller is rotatably arranged at the lower end of the first wheel seat through the first roller shaft; the side wall of the first wheel seat is fixedly connected to the side wall of the first mounting seat; the first mounting seat is fixedly mounted on the first fixed seat 217.
[0045] The first hook member 216 includes a first connecting block and a second connecting block; the lower end of the first connecting block is fixedly connected to one end of the second connecting block; the first connecting block and the second connecting block are vertically arranged; the end of the second connecting block away from the first connecting block is used to hook the long frame.
[0046] The long side hook frame device 22 includes a second clamping mechanism, a second fixed plate 222 and a second long side frame supporting strip 225; the second long side frame supporting strip 225 is arranged below the second clamping mechanism; one side of the second long side frame supporting strip 225 is fixedly connected to one side of the second fixed plate 222, and a step layer is formed with the side surface of the second fixed plate 222 to support the long side frame.
[0047] The second clamping mechanism includes a third cylinder 221, a fourth cylinder 223, a second connecting seat 224 and a second hook piece 226; one side of the body of the third cylinder 221 is fixedly arranged on the side wall of the second fixed plate 222; the output end of the third cylinder 221 is fixedly connected to the top of the second connecting seat 224; the bottom of the second connecting seat 224 is fixedly connected to the body of the fourth cylinder 223; the output end of the fourth cylinder 223 is fixedly connected to the upper end of the second hook piece 226; the bottom of the body of the fourth cylinder 223 is fixedly connected to the second fixing seat 227; the bottom of the second fixing seat 227 is fixedly connected to the second pressing seat 228, so as to press the long frame.
[0048] The long-side hook frame device 22 also includes a second pressing wheel group 229; the second pressing wheel group 229 is fixedly mounted on the second fixed seat 227; the second pressing wheel group 229 includes a second roller, a second roller shaft, a second wheel seat and a second mounting seat; the second roller is rotatably arranged at the lower end of the second wheel seat through the second roller shaft; the side wall of the second wheel seat is fixedly connected to the side wall of the second mounting seat; the second mounting seat is fixedly mounted on the second fixed seat 227.
[0049] The second hook piece 226 includes a third connecting block and a fourth connecting block; the lower end of the third connecting block is fixedly connected to one end of the fourth connecting block; the third connecting block and the fourth connecting block are vertically arranged; the end of the fourth connecting block away from the third connecting block is used to hook the long frame.
[0050] The short-side frame pressure plate assembly 3 includes a third slide rail, a short-side frame pressure device 31, a short-side hook frame device 32 and a short-side pressure plate 33; the short-side frame pressure device 31 and the short-side hook frame device 32 are both slidably arranged on the short-side pressure plate 33 through the third slide rail; the two ends of the short-side pressure plate 33 are slidably arranged on the frame.
[0051] The short side frame pressing device 31 includes a third pressing mechanism, a third fixed plate 311, a fifth cylinder 312 and a first short side supporting bar 315; the first short side supporting bar 315 is arranged below the third pressing mechanism; one side of the first short side supporting bar 315 is fixedly connected to one side of the third fixed plate 311, and a step layer is formed with the side surface of the third fixed plate 311 to support the short side frame.
[0052] The third clamping mechanism includes a fifth cylinder 312, a seventh cylinder 313, a third connecting seat 314 and a third hook piece 316; one side of the body of the fifth cylinder 312 is fixedly arranged on the side wall of the first fixed plate 212; the output end of the fifth cylinder 312 is fixedly connected to the top of the third connecting seat 314; the bottom of the third connecting seat 314 is fixedly connected to the body of the seventh cylinder 313; the output end of the seventh cylinder 313 is fixedly connected to the upper end of the third hook piece 316; the bottom of the body of the seventh cylinder 313 is fixedly connected to the first fixed seat 217; the bottom of the first fixed seat 217 is fixedly connected to the first pressing seat 218, so as to press the short frame.
[0053] The long side frame pressing device 21 also includes a first pressing wheel group 219; the first pressing wheel group 219 is fixedly mounted on the first fixed seat 217; the first pressing wheel group 219 includes a first roller, a first roller shaft, a first wheel seat and a first mounting seat; the first roller is rotatably arranged at the lower end of the first wheel seat through the first roller shaft; the side wall of the first wheel seat is fixedly connected to the side wall of the first mounting seat; the first mounting seat is fixedly mounted on the first fixed seat 217.
[0054] The third hook piece 316 includes a fifth connecting block and a sixth connecting block; the lower end of the fifth connecting block is fixedly connected to one end of the sixth connecting block; the fifth connecting block and the sixth connecting block are vertically arranged; the end of the sixth connecting block away from the fifth connecting block is used to hook the short frame.
[0055] Optionally, the structure of the short-side hook frame device 32 is consistent with that of the short-side press frame device 31 .
[0056] The long side adjusting member includes a fourth slide rail, a fifth slide rail, a plurality of long side mounting plates 523, a plurality of tenth cylinders 524 and a plurality of first connecting plates 526; one side of the body of the tenth cylinder 524 is fixedly connected to the side wall of one side of the first connecting plate 526, and the side of the first connecting plate 526 away from the tenth cylinder 524 is slidably arranged on one side wall of the long side mounting plate 523 through the fourth slide rail; the side walls of the long side mounting plates 523 away from the first connecting plate 526 are respectively fixedly arranged on the corresponding glass supporting wheels. On the side walls at both ends of the component 521; the output end of the tenth cylinder 524 is fixedly connected to the long side adjustment member 525 to drive the long side adjustment member 525 to move in the horizontal direction; the two ends of the glass support wheel component 521 are respectively slidably set on the top of the corresponding long side adjustment substrate 522 through the fifth slide rail; the glass support wheel component 521 includes a support rod and a plurality of roller components; the roller components are respectively installed at intervals on the top of the support rod to receive the material sheet; the roller component includes a roller and a roller seat, and the roller is rotatably embedded in the top of the roller seat.
[0057] Preferably, the long side adjusting member 525 includes a first rotating column, and the first rotating column is rotatably disposed at one end of the long side adjusting member 525 away from the tenth cylinder 524 .
[0058] The short side alignment components 53 are arranged opposite to each other in pairs.
[0059] The short side adjustment member includes a sixth slide rail, a seventh slide rail, a short side mounting plate 533, a ninth cylinder 534 and a short side connecting plate 536; the short side base plate 531 is slidably set on the side wall of the base 532 through the sixth slide rail; the short side connecting plate 536 is slidably set on the top of the short side mounting plate 533 through the seventh slide rail, and one end of the short side connecting plate 536 is fixedly connected to one end of the top of the base 532; the body of the ninth cylinder 534 is fixedly connected to one side of the mounting plate 533, and the output end of the ninth cylinder 534 is fixedly connected to the short side adjustment member 535 to drive the short side adjustment member 535 to reciprocate in the horizontal direction.
[0060] The transmission line assembly 51 includes a first driving device and a transmission line body; the output end of the first driving device is installed and connected to the input end of the transmission line body to drive the transmission line body to rotate.
[0061] The lifting suction cup assembly 4 is slidably set on the frame through a lifting device; the lifting device includes a suction cup frame lifting plate, a second driving device, a screw rod assembly arranged in the vertical direction and an eighth slide rail; the lifting suction cup assembly 4 is fixedly mounted on the suction cup frame lifting plate; the suction cup frame lifting plate is slidably set on the frame through the eighth slide rail; the output end of the second driving device is installed and connected with the input end of the screw rod assembly, and the output end of the screw rod assembly is installed and connected with the input end of the suction cup frame lifting plate, and the second driving device drives the suction cup frame lifting plate to move in the vertical direction.
[0062] Optionally, the second driving device is a servo motor, and the lifting device is provided with several groups; the screw rod assembly and the servo motor are connected by belt mounting, and the lifting device is installed on both sides of the lifting suction cup assembly 4, so that when the servo motor drives the lifting suction cup assembly 4, the material sheet adsorbed on the top of the lifting suction cup assembly 4 has better flatness.
[0063] The two ends of the bottom of the suction cup base 41 are slidably set on the corresponding horizontal rails or vertical rails respectively; the suction cup base 41 includes a plurality of horizontal frames and a plurality of vertical frames; the horizontal frames and the vertical frames are staggered and fixedly installed and connected in a mesh shape; the horizontal rails are fixedly set on the top of the corresponding horizontal frames along the length direction, and the vertical rails are fixedly set on the top of the corresponding vertical frames along the length direction.
[0064] The first suction cup adjustment seat 42 includes an adjustment base 421, a pad 422, a cylinder seat 424, a plurality of first connecting members, a plurality of second connecting members, a plurality of third connecting members, a plurality of fourth connecting members, a plurality of fifth connecting members, an eighth cylinder 423 and a suction cup assembly; the adjustment base 421 is slidably arranged on the suction cup base frame 41 through a first slide rail; the pad 422 is arranged above the adjustment base 421 through a first connecting member; the pad 422 is installed and connected with an adapter plate through corresponding second connecting members and third connecting members, and the pad 42 2 is locked with the adapter plate through the second connecting piece, and the pad 422 is placed on top of the adapter plate through the third connecting piece to complete the leveling; the suction cup assembly includes a suction cup seat 425 and a suction cup; the suction cup seat 425 is arranged above the adapter plate through the fourth connecting piece, and the suction cup is fixedly arranged on the suction cup seat 425 to absorb the sheet; the output end of the eighth cylinder 423 is installed and connected with the input end of the suction cup assembly; the body of the eighth cylinder 423 is fixedly arranged on the top of the cylinder seat 424, and the cylinder seat 424 is installed and connected with the suction cup seat 425 through the fifth connecting piece.
[0065] Optionally, the first connecting member, the plurality of second connecting members, the plurality of third connecting members, the plurality of fourth connecting members and the plurality of fifth connecting members are all threaded connecting members.
[0066] The fifth connecting member includes a fifth screw and a plurality of fifth nuts; the fifth screw passes through the cylinder seat 424, and the fifth screw is located at the top and bottom of the cylinder seat 424 and is respectively sleeved with corresponding fifth nuts, and leveling is achieved by changing the position of the nuts.
[0067] Preferably, at least a plurality of first suction cup adjustment seats 42 are distributed at intervals around the outer circumference of the suction cup base 41 and are slidably connected to corresponding transverse rails or longitudinal rails.
[0068] The suction cup platform also includes a second suction cup adjustment seat and a ninth cylinder; the second suction cup adjustment seat is installed at the middle position of the suction cup base 41; the body of the ninth cylinder is fixedly set on the top of the suction cup base 41, and the output end of the ninth cylinder is set upward; the second suction cup adjustment seat is fixedly set on the top of the output end of the ninth cylinder; the ninth cylinder drives the second suction cup adjustment seat to reciprocate in the vertical direction.
[0069] Preferably, the second suction cup adjustment seat and the first suction cup adjustment seat 42 have the same structure.
[0070] The lifting suction cup assembly 4 also includes a plurality of locking devices 43; the first suction cup adjustment seat 42 is locked by the locking devices 43 respectively; the locking devices 43 include a plurality of handles 431, a locking frame 432 and a locking block 433; the locking frame 432 is covered on the top of the adjustment base 421, and the lower ends of the two ends of the locking frame 432 are arranged in contact with the side walls of the suction cup base 41; one of the handles 431 is rotatably embedded in one end of the locking frame 432 to engage with the side wall of the suction cup base 41 Abutment to limit the movement of the first suction cup adjustment seat 42; one end of the locking block 433 is fixedly connected to the end of the locking frame 432 away from the handle, and one of the side walls of the locking block 433 is in contact with the side wall of the suction cup base 41; the other end of the locking block 433 is slidably embedded with a bracket, and a groove is formed between the bracket and the locking block 433 so as to be mounted on a horizontal rail or a vertical rail; the other handle 431 is rotatably embedded in the end of the bracket away from the locking block 433 to control the width of the groove.
[0071] Preferably, the number of locking devices 43 is consistent with the number of first suction cup adjustment seats 42 .
[0072] Working principle:
[0073] The sheet of the photovoltaic module is taken from the transmission line body 51, and after the position of the sheet is adjusted by the long side positioning assembly 52 and the short side positioning assembly 53, the sheet is adsorbed on the lifting suction cup assembly 4 and lifted to the frame assembly position by the lifting device. At the same time, the long frame and the short frame are respectively sent to the corresponding long frame pressing plate assembly 2 and the short frame pressing plate assembly 3, and are pressed and positioned by the frame pressing device and the frame hooking device. The long side pressing plate 23 and the short side pressing plate 33 are driven by the corresponding first driving device and the second driving device respectively, and pushed toward the center of the frame assembly machine, so that the sheet is circumferentially bonded to the long frame and the short frame glue groove to complete the assembly. After the frame assembly is completed, the lifting suction cup assembly 4 is lowered by the lifting device, and the photovoltaic module is transported to the next process through the transmission line body 51.
[0074] The above is only a preferred specific implementation method of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed in the present application according to the technical solution and improved ideas of the present application, which should be covered by the protection scope of the present application.
Claims
1. A high-position frame assembly machine, used for assembling frames of photovoltaic sheets, comprising a frame, characterized in that: Two groups of long frame pressure plate assemblies (2), two groups of short frame pressure plate assemblies (3), a suction cup platform and a line body positioning assembly (5) are arranged on the frame; the long frame pressure plate assemblies (2) are respectively slidably arranged on both sides above the frame, and the short frame pressure plate assemblies (3) are respectively slidably arranged on both ends of the corresponding frame; The suction cup platform comprises a lifting suction cup assembly (4) and a lifting device; the lifting device is fixedly arranged on the frame, and the output end of the lifting device is installed and connected to one side of the lifting suction cup assembly (4) to drive the lifting suction cup assembly (4) to move in the vertical direction; the lifting suction cup assembly (4) comprises a plurality of first suction cup adjustment seats (42) and a bottom frame; the first suction cup adjustment seats (42) are slidably arranged on the top of the bottom frame; The line body alignment component (5) is fixedly arranged inside the frame; the line body alignment component (5) comprises a transmission line body component (51), a plurality of long side alignment components (52) and a plurality of short side alignment components (53); the long side alignment components (52) and the short side alignment components (53) are slidably arranged in a ring shape around the periphery of the transmission line body component (51).
2. A high-position frame assembly machine according to claim 1, characterized in that: The bottom frame comprises a plurality of support frames and a plurality of suction cup base frames (41); a plurality of transverse rails and a plurality of longitudinal rails are arranged on the top of the support frame; the plurality of suction cup base frames (41) are independently slidably arranged on the support frame via corresponding transverse rails or longitudinal rails; a first slide rail is fixedly arranged on the upper end of the suction cup base frame (41); a first suction cup adjustment seat (42) is slidably arranged on the suction cup base frame (41) via the first slide rail, so that each first suction cup adjustment seat (42) can be adjusted in position on the X-axis and Y-axis in the horizontal direction.
3. The high-position frame assembly machine according to claim 1, characterized in that: The opposite sides of the transmission line body component (51) are respectively provided with a long side alignment component (52) or a short side alignment component (53); the short side alignment component (53) comprises a short side substrate (531), a base (532) and a short side adjustment member; the base (532) is slidably arranged on the short side substrate (531), and the short side adjustment member is slidably arranged on the short side substrate (531); the long side alignment component (52) comprises a plurality of glass support wheel components (521), a plurality of long side adjustment members and a plurality of long side alignment substrates (522); the long side adjustment members are slidably arranged on the side walls at both ends of the corresponding glass support wheel components (521), and the two ends of the glass support wheel components (521) are respectively slidably arranged on the upper side of the corresponding long side alignment substrate (522).
4. The high-position frame assembly machine according to claim 1, characterized in that: The long side frame pressing plate assembly (2) comprises a second slide rail, a long side frame pressing device (21), a long side frame hooking device (22) and a long side pressing plate (23); the long side frame pressing device (21) and the long side frame hooking device (22) are both slidably arranged on the inner side wall of the long side pressing plate (23) via the second slide rail; and both ends of the long side pressing plate (23) are slidably arranged on the frame; The short side frame pressing plate assembly (3) comprises a third slide rail, a short side frame pressing device (31), a short side frame hooking device (32) and a short side pressing plate (33); the short side frame pressing device (31) and the short side frame hooking device (32) are both slidably arranged on the short side pressing plate (33) via the third slide rail; and both ends of the short side pressing plate (33) are slidably arranged on the frame.
5. The high-position frame assembly machine according to claim 1, characterized in that: The lifting suction cup assembly (4) is slidably arranged on the frame through the lifting device; the lifting device comprises a suction cup frame lifting plate, a second driving device, a screw rod assembly arranged in a vertical direction and an eighth slide rail; the lifting suction cup assembly (4) is fixedly mounted on the suction cup frame lifting plate; the suction cup frame lifting plate is slidably arranged on the frame through the eighth slide rail; the output end of the second driving device is installed and connected to the input end of the screw rod assembly, the output end of the screw rod assembly is installed and connected to the input end of the suction cup frame lifting plate, and the second driving device drives the suction cup frame lifting plate to move in the vertical direction.
6. The high-position frame assembly machine according to claim 1, characterized in that: The long side adjusting member comprises a fourth slide rail, a fifth slide rail, a plurality of long side mounting plates (523), a plurality of tenth cylinders (524) and a plurality of first connecting plates (526); one side of the body of the tenth cylinder (524) is fixedly connected to a side wall of one side of the first connecting plate (526); a side of the first connecting plate (526) away from the tenth cylinder (524) is slidably arranged on one side wall of the long side mounting plate (523) via a fourth slide rail; each long side mounting plate (523) away from the first connecting plate The side walls of one side of the glass support wheel assembly (526) are respectively fixedly arranged on the side walls of the two ends of the corresponding glass support wheel assembly (521); the output end of the tenth cylinder (524) is fixedly connected to the long side adjustment member (525) to drive the long side adjustment member (525) to move in the horizontal direction; the glass support wheel assembly (521) includes a support rod and a plurality of roller members; the roller members are respectively installed at intervals on the top of the support rod to receive the sheet; the roller member includes a roller and a roller seat, and the roller is rotatably embedded in the top of the roller seat.
7. The high-position frame assembly machine according to claim 1, characterized in that: The short side alignment components (53) are arranged opposite to each other in pairs; The short side adjustment member comprises a sixth slide rail, a seventh slide rail, a short side mounting plate (533), a ninth cylinder (534) and a short side connecting plate (536); the short side base plate (531) is slidably arranged on the side wall of the base (532) via the sixth slide rail; the short side connecting plate (536) is slidably arranged on the top of the short side mounting plate (533) via the seventh slide rail, and one end of the short side connecting plate (536) is fixedly connected to one end of the top of the base (532); the body of the ninth cylinder (534) is fixedly connected to one side of the short side mounting plate (533), and the output end of the ninth cylinder (534) is fixedly connected to the short side adjustment member (535) to drive the short side adjustment member (535) to reciprocate in the horizontal direction.
8. The high-position frame assembly machine according to claim 1, characterized in that: The first suction cup adjustment seat (42) comprises an adjustment base (421), a pad (422), a cylinder seat (424), a plurality of support rods, an eighth cylinder (423) and a suction cup assembly; the adjustment base (421) is slidably arranged on the suction cup base frame (41) via a first slide rail; the pad (422) is fixedly arranged above the adjustment base (421) via a support rod; the pad (422) is connected to an adapter plate via bolts; the suction cup assembly comprises a suction cup seat (425) and a suction cup; the suction cup seat (425) is arranged above the adapter plate via a support rod, and the suction cup is fixedly arranged on the suction cup seat (425) to absorb the sheet; the output end of the eighth cylinder (423) is connected to the input end of the suction cup assembly; the body of the eighth cylinder (423) is fixedly arranged on the top of the cylinder seat (424), and the cylinder seat (424) is connected to the suction cup seat (425) via a support rod.
9. The high-position frame assembly machine according to claim 1, characterized in that: The suction cup platform also includes a second suction cup adjustment seat and a ninth cylinder; the second suction cup adjustment seat is installed at the middle position of the suction cup base frame (41); the body of the ninth cylinder is fixedly arranged on the top of the suction cup base frame (41), and the output end of the ninth cylinder is arranged upward; the second suction cup adjustment seat is fixedly arranged on the top of the output end of the ninth cylinder; The ninth cylinder drives the second suction cup adjusting seat to perform reciprocating motion in the vertical direction.
10. The high-position frame assembly machine according to claim 2, characterized in that: The lifting suction cup assembly (4) further comprises a plurality of locking devices (43); the first suction cup adjustment seat (42) is locked by the locking devices (43); the locking devices (43) comprise a plurality of handles (431), a locking frame (432) and a locking block (433); the locking frame (432) is covered on the top of the adjustment base (421), and the lower ends of both ends of the locking frame (432) are arranged to fit with the side walls of the suction cup base frame (41); one of the handles (431) is rotatably embedded in one end of the locking frame (432) to engage with the suction cup base frame (41) The locking block (433) is abutted against the side wall of the first suction cup adjustment seat (41) to limit the movement of the first suction cup adjustment seat (42); one end of the locking block (433) is fixedly connected to the end of the locking frame (432) away from the handle, and one side wall of the locking block (433) is in contact with the side wall of the suction cup base frame (41); the other end of the locking block (433) is slidably embedded with a bracket, and a groove is formed between the bracket and the locking block (433) so as to be mounted on a horizontal rail or a vertical rail; another handle (431) is rotatably embedded in the end of the bracket away from the locking block (433) to control the width of the groove.