Anti-foaming device for distillation tank

By installing an electric heating plate, liquid level gauge and agitator in the distillation tank, the liquid surface foam is broken by using steel wire strips and pointed cones, and the height of the steel wire strip is adjusted through the lifting mechanism, the problem of liquid bubbles in the distillation tank is solved, and the effect of automatic bubble prevention, cost saving and improved distillation efficiency is achieved.

CN222723622UActive Publication Date: 2025-04-08HEBEI XINGTAI METALLURGY MAGNESIUM CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421313943.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-04-08
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

The liquid in the distillation tank is prone to bubble when heated, resulting in manual observation and defoaming agent required. If it leaves, it may cause material to overflow, waste or burn people.

Method used

A distillation tank anti-buffering device is designed, including installing an electric heating plate and a liquid level gauge on the inner wall of the distillation tank, and a stirring mechanism is set inside. The stirring mechanism is driven by the drive motor to rotate the spline shaft, drive the shaft sleeve and steel wire rod to rotate, and the steel wire rod reinforced by the sharp cone is used to smash the liquid surface foam, and the steel wire rod height is adjusted through the lifting mechanism to adapt to different liquid levels.

Benefits of technology

It realizes automatic breaking of foam during distillation, avoiding foam overflow, saving defoaming agent costs, improving production efficiency, and improving distillation efficiency through stirring leaves.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222723622U_ABST
    Figure CN222723622U_ABST
Patent Text Reader

Abstract

The utility model relates to an anti-foaming device for a distillation tank, which belongs to the technical field of distillation tanks. The top of a bracket is fixedly connected with a distillation tank body, an electric heating plate is fixedly installed on the inner wall of the distillation tank body, a liquid level gauge is fixedly installed on the outer wall of the distillation tank body, and a stirring mechanism is arranged inside the distillation tank body; the stirring mechanism comprises a driving motor, a spline shaft is fixedly installed on the output shaft of the driving motor, a defoaming assembly is arranged on the outer side of the spline shaft, a rotating shaft is fixedly connected to the lower end of the spline shaft, and a stirring blade is fixedly connected to the outer wall of the rotating shaft. The anti-foaming device for a distillation tank uses a steel wire to break the foam on the upper surface of the liquid, and the foam-breaking effect of the steel wire is improved by the provision of a pointed cone, so that the foam is automatically broken while the operation is in progress, and the foam can be prevented from overflowing without using a defoaming agent, thereby saving costs for the enterprise, improving production efficiency, and having high practicality.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of distillation tanks, in particular to an anti-foaming device for a distillation tank. Background Art

[0002] Deionized water refers to water obtained through the deionization process. The main feature of this water is that it contains almost no dissolved minerals or ions, such as calcium, magnesium, sodium, potassium, carbonates, bicarbonates, sulfates and chlorides. Deionized water is usually used in laboratories, industries, medical and pharmaceutical fields because it does not interfere with chemical reactions or contaminate products. The production process of deionized water mainly includes distillation, ion exchange, reverse osmosis, electrolysis and other methods. Among them, when preparing by distillation, a distillation tank is needed to remove impurities and ions from tap water or other water sources to obtain pure distilled water.

[0003] At present, when the liquid in the distillation tank is heated at high temperature, the liquid is easy to foam. At this time, manual observation and addition of defoaming agent are required to eliminate the bubbles in the tank to achieve the effect of eliminating foam. Once there is other work or temporary departure, material overflow may occur accidentally, causing waste or scalding of personnel, causing inconvenience. Therefore, an anti-foaming device for a distillation tank is proposed to solve the above problems. Utility Model Content

[0004] In view of the shortcomings of the prior art, the utility model provides an anti-foaming device for a distillation tank, which has the advantages of being easy to automatically eliminate bubbles, etc., and solves the problem that in the prior art, manual observation and addition of defoaming agents are required to eliminate bubbles in the tank to achieve the effect of eliminating foam. Once there is other work or temporary leave, material overflow may occur accidentally, causing waste or scalding of personnel.

[0005] To achieve the above object, the utility model provides the following technical solutions: a distillation tank anti-foaming device, the top of the bracket is fixedly connected to the distillation tank body, the inner wall of the distillation tank body is fixedly installed with an electric heating plate, the outer wall of the distillation tank body is fixedly installed with a liquid level gauge, and the interior of the distillation tank body is provided with a stirring mechanism;

[0006] The stirring mechanism comprises a driving motor, a spline shaft is fixedly mounted on the output shaft of the driving motor, a defoaming assembly is arranged on the outer side of the spline shaft, a rotating shaft is fixedly connected to the lower end of the spline shaft, and a stirring blade is fixedly connected to the outer wall of the rotating shaft;

[0007] The defoaming component comprises a shaft sleeve, and steel wire strips are fixedly connected to the left and right sides of the shaft sleeve. A plurality of pointed cones are equidistantly arranged on the outer wall of the steel wire strip, and a lifting mechanism is arranged outside the shaft sleeve.

[0008] Furthermore, the driving motor is fixedly mounted on the top of the distillation tank body, and the spline shaft and the rotating shaft extend into the interior of the distillation tank body.

[0009] Furthermore, the number of the stirring blades is set to four, and the four stirring blades are symmetrically distributed on the left and right sides of the stirring blade.

[0010] Furthermore, the shaft sleeve is sleeved on the outer wall of the spline shaft, and the inner wall of the shaft sleeve is matched with the outer wall of the spline shaft.

[0011] Furthermore, the lifting mechanism includes an electric push rod, a mounting rod is fixedly mounted on the output shaft of the electric push rod, an annular sleeve is fixedly connected to the lower side of the mounting rod, and the annular sleeve is connected to the shaft sleeve.

[0012] Furthermore, the electric push rod is fixedly installed on the top of the distillation tank body, the installation rod extends to the inside of the distillation tank body, the annular sleeve is arranged on the outside of the shaft sleeve, and the inner wall of the annular sleeve is adapted to the outer wall of the shaft sleeve.

[0013] Furthermore, an annular plate is fixedly connected to the outer wall of the shaft sleeve, an annular groove matching the annular plate is formed on the inner wall of the annular sleeve, and the annular plate is slidably matched with the inner side of the annular groove.

[0014] Compared with the prior art, the utility model provides a distillation tank anti-foaming device having the following features:

[0015] Beneficial effects:

[0016] 1. The anti-foaming device of the distillation tank drives the spline shaft to rotate by starting the driving motor, drives the shaft sleeve to rotate, and drives the steel wire to rotate. The steel wire is used to break the foam on the surface of the liquid. The foam breaking effect of the steel wire is improved by the set pointed cone, so that the foam is automatically broken during operation, and the foam can be prevented from overflowing without using a defoaming agent, thereby saving costs for the enterprise, improving production efficiency, and having high practicality.

[0017] 2. The anti-foaming device of the distillation tank drives the installation rod to move up and down by starting the electric push rod, and drives the annular sleeve to move up and down. The annular sleeve drives the shaft sleeve to move through the annular plate, thereby adjusting the height of the steel wire strip to eliminate bubbles at different liquid level heights, thereby improving the practicality of the device.

[0018] 3. The anti-foaming device of the distillation tank drives the spline shaft to rotate by starting the driving motor, and drives the rotating shaft to rotate, thereby driving the stirring blade to rotate. The stirring blade is used to evenly stir the raw materials inside the distillation tank body, so that it is evenly heated, thereby improving the distillation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a cross-sectional view of the structure of the utility model;

[0020] Figure 2 For this utility model Figure 1 A is a schematic diagram of the enlarged structure shown;

[0021] Figure 3 This is a front view of the structure of the utility model;

[0022] Figure 4 It is a structural stereogram of the shaft sleeve of the utility model.

[0023] In the figure: 1. bracket; 2. distillation tank body; 3. electric heating plate; 4. liquid level gauge; 5. driving motor; 6. spline shaft; 7. rotating shaft; 8. stirring blade; 9. bushing; 10. steel wire strip; 11. pointed cone; 12. electric push rod; 13. mounting rod; 14. annular sleeve; 15. annular plate. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Embodiment 1:

[0026] See also Figure 1-4 In this embodiment, a distillation tank anti-foaming device is provided, wherein a distillation tank body 2 is fixedly connected to the top of a bracket 1, an electric heating plate 3 is fixedly installed on the inner wall of the distillation tank body 2, and a liquid level meter 4 is fixedly installed on the outer wall of the distillation tank body 2.

[0027] The liquid level meter 4 is an ultrasonic liquid level meter.

[0028] In this embodiment, a stirring mechanism is provided inside the distillation tank body 2, and the stirring mechanism includes a driving motor 5, which is fixedly mounted on the top of the distillation tank body 2. A spline shaft 6 is fixedly mounted on the output shaft of the driving motor 5, and a rotating shaft 7 is fixedly connected to the lower end of the spline shaft 6. The spline shaft 6 and the rotating shaft 7 extend to the inside of the distillation tank body 2, and a stirring blade 8 is fixedly connected to the outer wall of the rotating shaft 7. By starting the driving motor 5, the spline shaft 6 is driven to rotate, and the rotating shaft 7 is driven to rotate, thereby driving the stirring blade 8 to rotate. The stirring blade 8 can be used to evenly stir the raw materials inside the distillation tank body 2, so that they are evenly heated, thereby improving the distillation efficiency.

[0029] It should be noted that the number of the stirring blades 8 is set to four, and the four stirring blades 8 are symmetrically distributed on the left and right sides of the stirring blade 8 .

[0030] In this embodiment, a defoaming component is provided on the outside of the spline shaft 6, and the defoaming component includes a sleeve 9, and a steel wire strip 10 is fixedly connected to the left and right sides of the sleeve 9. A plurality of sharp cones 11 are equidistantly provided on the outer wall of the steel wire strip 10, wherein the sleeve 9 is sleeved on the outer wall of the spline shaft 6, and the inner wall of the sleeve 9 is matched with the outer wall of the spline shaft 6. When the spline shaft 6 rotates, the sleeve 9 can be driven to rotate synchronously, thereby driving the steel wire strip 10 to rotate, and the steel wire strip 10 can be used to break the foam on the upper surface of the liquid, and the set sharp cones 11 can improve the foam breaking effect of the steel wire strip 10, so that the foam is automatically broken while the operation is in progress, and the foam can be prevented from overflowing without using a defoaming agent, thereby saving costs for the enterprise and improving production efficiency.

[0031] Embodiment 2:

[0032] See also Figure 1-2 On the basis of the first embodiment, a lifting mechanism is arranged on the outside of the sleeve 9, and the lifting mechanism includes an electric push rod 12, and the electric push rod 12 is fixedly mounted on the top of the distillation tank body 2. A mounting rod 13 is fixedly mounted on the output shaft of the electric push rod 12, and the mounting rod 13 extends to the inside of the distillation tank body 2. An annular sleeve 14 is fixedly connected to the lower side of the mounting rod 13, and the annular sleeve 14 is connected to the sleeve 9.

[0033] Among them, the annular sleeve 14 is sleeved on the outer side of the sleeve 9, the inner wall of the annular sleeve 14 is adapted to the outer wall of the sleeve 9, an annular plate 15 is fixedly connected to the outer wall of the sleeve 9, and an annular groove adapted to the annular plate 15 is opened on the inner wall of the annular sleeve 14. The annular plate 15 slides with the inner side of the annular groove, so that the sleeve 9 can rotate along the inner side of the annular sleeve 14 through the annular plate 15. When the electric push rod 12 drives the annular sleeve 14 to move up and down, it can drive the sleeve 9 to move synchronously without interfering with the rotation of the sleeve 9.

[0034] It is understandable that the liquid level gauge 4 can measure the liquid level inside the distillation tank body 2 and send a signal to the corresponding main controller, which controls the driving stroke of the electric push rod 12 according to the liquid level, so that the electric push rod 12 drives the steel wire 10 to move to the liquid surface, which is convenient for eliminating bubbles at different liquid levels. Among them, the control circuit of the main controller can be realized by simple programming by technicians in this field, and the provision of power is also common knowledge in this field, so the specific structure and working principle will not be described in detail in this article.

[0035] The working principle of the above embodiment is:

[0036] When the utility model is in use, the driving motor 5 is started to drive the spline shaft 6 to rotate, and the rotating shaft 7 is driven to rotate, thereby driving the stirring blade 8 to rotate, and the stirring blade 8 is used to stir the raw materials inside the distillation tank body 2 uniformly. At the same time, the spline shaft 6 can drive the shaft sleeve 9 to rotate synchronously when rotating, and drive the steel wire strip 10 to rotate, and the steel wire strip 10 is used to break the foam on the surface of the liquid. The pointed cone 11 is provided to improve the foam breaking effect of the steel wire strip 10, so that the foam is automatically broken during operation, and the foam overflow can be prevented without using a defoaming agent;

[0037] In addition, by starting the electric push rod 12 to drive the installation rod 13 to move up and down, and drive the annular sleeve 14 to move up and down, the annular sleeve 14 will drive the shaft sleeve 9 to move through the annular plate 15, thereby adjusting the height of the steel wire strip 10 to eliminate bubbles at different liquid level heights.

[0038] The installation method, connection method or setting method disclosed in this embodiment are all common mechanical methods, and can be implemented as long as they can achieve their beneficial effects. It should be noted that in this article, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing this application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application.

[0039] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0040] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A distillation tank anti-foaming device, wherein the top of a bracket (1) is fixedly connected to a distillation tank body (2), an electric heating plate (3) is fixedly installed on the inner wall of the distillation tank body (2), and a liquid level meter (4) is fixedly installed on the outer wall of the distillation tank body (2), characterized in that: A stirring mechanism is provided inside the distillation tank body (2); The stirring mechanism comprises a driving motor (5), a spline shaft (6) is fixedly mounted on the output shaft of the driving motor (5), a defoaming component is arranged on the outer side of the spline shaft (6), a rotating shaft (7) is fixedly connected to the lower end of the spline shaft (6), and a stirring blade (8) is fixedly connected to the outer wall of the rotating shaft (7); The defoaming component comprises a shaft sleeve (9), the left and right sides of the shaft sleeve (9) are fixedly connected with steel wire strips (10), a plurality of pointed cones (11) are equidistantly arranged on the outer wall of the steel wire strip (10), and a lifting mechanism is arranged outside the shaft sleeve (9).

2. The anti-foaming device for a distillation tank according to claim 1, characterized in that: The driving motor (5) is fixedly mounted on the top of the distillation tank body (2), and the spline shaft (6) and the rotating shaft (7) extend into the interior of the distillation tank body (2).

3. The anti-foaming device for a distillation tank according to claim 1, characterized in that: The number of the stirring blades (8) is set to four, and the four stirring blades (8) are symmetrically distributed on the left and right sides of the stirring blade (8).

4. The anti-foaming device for a distillation tank according to claim 1, characterized in that: The shaft sleeve (9) is sleeved on the outer wall of the spline shaft (6), and the inner wall of the shaft sleeve (9) is matched with the outer wall of the spline shaft (6).

5. The anti-foaming device for a distillation tank according to claim 1, characterized in that: The lifting mechanism comprises an electric push rod (12), a mounting rod (13) is fixedly mounted on the output shaft of the electric push rod (12), an annular sleeve (14) is fixedly connected to the lower side of the mounting rod (13), and the annular sleeve (14) is connected to the shaft sleeve (9).

6. The anti-foaming device for a distillation tank according to claim 5, characterized in that: The electric push rod (12) is fixedly mounted on the top of the distillation tank body (2), the mounting rod (13) extends to the interior of the distillation tank body (2), the annular sleeve (14) is sleeved on the outside of the shaft sleeve (9), and the inner wall of the annular sleeve (14) is adapted to the outer wall of the shaft sleeve (9).

7. The anti-foaming device for a distillation tank according to claim 6, characterized in that: An annular plate (15) is fixedly connected to the outer wall of the shaft sleeve (9), an annular groove matching the annular plate (15) is provided on the inner wall of the annular sleeve (14), and the annular plate (15) is slidably matched with the inner side of the annular groove.