A dust collector for metal manufacturing
By introducing a filter plate and a vibration mechanism into the dust collector for metal manufacturing, the problem that existing dust collectors cannot pretreat large-particle metal impurities is solved, achieving more efficient dust removal effects and more convenient impurity treatment.
Patent Information
- Application Number
- CN202421302699.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-07
AI Technical Summary
Existing dust collectors for metal manufacturing cannot effectively pretreat large-particle metal impurities, resulting in these impurities sticking directly to the outside of the filter bag, increasing the processing burden of the filter bag and not convenient for subsequent treatment.
A dust collector for metal manufacturing is designed, including a dust collecting box, mounting plate, filter bag, dust collecting mechanism, air intake pipe, connecting mechanism, filter plate, vibration mechanism and heat dissipation mechanism. Through the combination of the filter plate and the vibration mechanism, large particulate metal impurities in the dust are filtered and shaken off, reducing the burden on the filter bag.
Effectively filter and treat large-particle metal impurities generated during metal manufacturing, reduce the processing burden of subsequent filter bags, improve the overall dust removal effect, and facilitate the subsequent treatment of large-particle metal impurities.
Smart Images
Figure CN222723896U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of metal manufacturing, and in particular relates to a dust collector for metal manufacturing. Background Art
[0002] In the process of some metal manufacturing and processing, a lot of dust will be generated. In order to reduce environmental pollution, corresponding dust collectors are needed to clean the dust generated in the metal processing process.
[0003] However, some dust collectors used in metal manufacturing still have certain shortcomings in their actual use. The dust generated by metal processing contains a large amount of metal particle impurities. Currently, some dust collectors directly use filter bags to clean the dust generated by metal processing, but cannot pre-treat some large particles of metal impurities, resulting in large particles of impurities directly adhering to the outside of the filter bag, increasing the processing burden of the filter bag, and also making it inconvenient to subsequently process the large particles of metal impurities. Utility Model Content
[0004] The utility model provides a dust collector for metal manufacturing, aiming to solve the problem that the dust collector currently used for metal manufacturing cannot pre-treat some large-particle metal impurities, as proposed in the above background technology.
[0005] To solve the above-mentioned problem, the utility model is implemented as follows: a dust collector for metal manufacturing, comprising: a dust removal box, the dust removal box is used to remove dust generated in the metal manufacturing process; a mounting plate fixedly installed in the dust removal box; a plurality of filter bags mounted on the mounting plate, the filter bags are used to filter dust generated in the metal manufacturing process; a dust removal mechanism mounted on the dust removal box, the dust removal mechanism is used to process dust generated in the metal manufacturing process; an air intake pipe fixedly installed on the dust removal box, the air intake pipe is provided with a processing box; two connecting mechanisms arranged on the processing box; a filter plate mounted on the two connecting mechanisms, the filter plate is used to filter large particles of metal in the dust generated in the metal manufacturing process; a vibration mechanism mounted on the processing box, the vibration mechanism is used to vibrate the filter plate.
[0006] Preferably, the dust removal mechanism includes: a driving motor fixedly mounted on an outer wall of one side of the dust removal box; a mounting shaft rotatably mounted on the dust removal box, and one end of the mounting shaft is fixedly connected to an output shaft of the driving motor; a plurality of placement shafts rotatably mounted on the dust removal box; a plurality of fan blades respectively fixedly mounted on the plurality of placement shafts; a plurality of first bevel gears respectively fixedly mounted on the plurality of placement shafts and the mounting shafts, and the plurality of first bevel gears are meshed with each other in pairs.
[0007] Preferably, the connection mechanism comprises: a connection rod fixedly installed in the processing box; a slider slidably arranged on the connection rod, and the slider is fixedly connected to the filter plate; and a spring sleeved on the connection rod.
[0008] Preferably, the vibration mechanism includes: a servo motor fixedly mounted on an outer wall of one side of the processing box, and the output shaft of the servo motor is rotatably connected to the processing box; a cam fixedly sleeved on the output shaft of the servo motor; a connecting frame fixedly mounted on the slider, the connecting frame and the connecting rod are slidably connected, the connecting frame is located on one side of the cam, and the connecting frame and the cam are adapted to each other.
[0009] Preferably, a feed pipe is fixedly installed at the bottom of the processing box, and a collection box is fixedly installed below the processing box. The collection box is connected to the feed pipe, and the collection box is used to collect large-particle metal impurities filtered by the filter plate.
[0010] Preferably, a heat dissipation mechanism for dissipating heat from the drive motor is provided on one side of the dust removal box, and the heat dissipation mechanism includes: a connecting shaft provided on one side of the dust removal box, a protective cover provided on the outside of the drive motor, the connecting shaft and the protective cover being rotatably connected, and a heat dissipation port being provided on the protective cover; a fan blade fixedly mounted on the connecting shaft, and the fan blade is located on one side of the drive motor; a horizontal shaft rotatably mounted on the dust removal box; two second bevel gears fixedly mounted on the horizontal shaft and the connecting shaft, and the two second bevel gears are meshed with each other; two pulleys fixedly mounted on the horizontal shaft and the mounting shaft, respectively; and a belt mounted on the two pulleys.
[0011] Preferably, a cleaning pipe is provided at the bottom of the dust removal box, and the cleaning pipe is used to clean the dust collected in the dust removal box. Control valves are provided on the cleaning pipe and the air intake pipe. A controller is provided on one side of the dust removal box, and the controller is used to perform control operations.
[0012] Compared with the related art, the dust collector for metal manufacturing provided by the utility model has the following beneficial effects:
[0013] Compared with the existing technology, the dust collector for metal manufacturing provided by this solution:
[0014] A dust collector for metal manufacturing is formed by a dust removal box, a mounting plate, a filter bag, a dust removal mechanism, an air intake pipe, a connecting mechanism, a filter plate, a vibration mechanism and a heat dissipation mechanism. The dust generated in the metal manufacturing process can be effectively removed, and large metal particles in the dust can be filtered, thereby reducing the processing burden of subsequent filter bags, improving the overall dust removal effect, and facilitating the subsequent processing of large metal impurities. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the main structure of a dust collector for metal manufacturing provided by the utility model;
[0016] Figure 2 It is a schematic diagram of the main cross-sectional structure of the utility model;
[0017] Figure 3 for Figure 2 An enlarged structural diagram of part A shown in FIG.
[0018] Figure 4 for Figure 2 An enlarged schematic diagram of the structure of part B shown in FIG.
[0019] Figure 5 It is a schematic diagram of the assembly of the mounting plate and the filter bag in the utility model.
[0020] Figure numerals: 1. dust removal box; 2. mounting plate; 3. filter bag; 4. dust removal mechanism; 401. drive motor; 402. mounting shaft; 403. placement shaft; 404. fan blade; 405. first bevel gear; 5. air intake pipe; 6. treatment box; 7. connecting mechanism; 701. connecting rod; 702. slider; 703. spring; 8. filter plate; 9. vibration mechanism; 901. servo motor; 902. cam; 903. connecting frame; 10. feeding pipe; 11. collecting box; 12. connecting shaft; 13. fan blade; 14. horizontal axis; 15. second bevel gear; 16. pulley; 17. belt. DETAILED DESCRIPTION
[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit the present application; the terms "including" and "having" in the specification and claims of the present application and the above-mentioned figure descriptions and any variations thereof are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of the present application or the above-mentioned figures are used to distinguish different objects, rather than to describe a specific order; the terms "inside", "outside", "left", and "right" indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0022] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0023] The utility model provides a dust collector for metal manufacturing, such as Figure 1-5 As shown, the dust collector for metal manufacturing includes: a dust box 1, which is used to remove dust generated in the metal manufacturing process; a mounting plate 2 fixedly installed in the dust box 1; a plurality of filter bags 3 mounted on the mounting plate 2, which are used to filter dust generated in the metal manufacturing process; a dust removal mechanism 4 mounted on the dust box 1, which is used to treat dust generated in the metal manufacturing process; an air intake pipe 5 fixedly mounted on the dust box 1, on which a treatment box 6 is provided; two connecting mechanisms 7 provided on the treatment box 6; a filter plate 8 mounted on the two connecting mechanisms 7, which is used to filter large particles of metal in the dust generated in the metal manufacturing process; a vibration mechanism 9 mounted on the treatment box 6, which is used to vibrate the filter plate 8.
[0024] In this embodiment, the processing box 6 is connected to the corresponding pipeline in the metal production environment, and the dust removal mechanism 4 is started. The dust generated during the metal production process enters the processing box 6. The filter plate 8 can filter large particles of metal in the dust, thereby reducing the processing burden of the subsequent filter bag 3, improving the overall dust removal effect, and facilitating the subsequent processing of large particles of metal. At the same time, the vibration mechanism 9 is started to vibrate the filter plate 8, so that the impurities filtered on the filter plate 8 can be shaken off well, avoiding clogging of the filter plate 8, improving the filtering effect of the filter plate 8, and removing dust of large particles of metal impurities. Exhaust gas enters the dust removal box 1 through the air intake pipe 5, and the dust is retained on the outside of the filter bag 3 (a supporting grid is provided on the mounting plate 2, and the supporting grid is located inside the filter bag 3). The air after dust removal is finally discharged through the dust removal box 1, so that the dust generated in the metal manufacturing process can be well removed. At the same time, when the filter bag 3 filters a certain amount of dust and needs to be cleaned, the driving motor 401 on the dust removal mechanism 4 is started to reverse, so that the fan blades 404 are reversed, so as to blow air into the filter bag 3, and then the dust filtered on the outside of the filter bag 3 is cleaned, thereby improving the dust treatment effect of the filter bag 3.
[0025] In a further preferred embodiment of the utility model, the dust removal mechanism 4 includes: a driving motor 401 fixedly mounted on the outer wall of one side of the dust removal box 1; a mounting shaft 402 rotatably mounted on the dust removal box 1, and one end of the mounting shaft 402 is fixedly connected to the output shaft of the driving motor 401; a plurality of placement shafts 403 rotatably mounted on the dust removal box 1; a plurality of fan blades 404 respectively fixedly mounted on the plurality of placement shafts 403; and a plurality of first bevel gears 405 respectively fixedly mounted on the plurality of placement shafts 403 and the mounting shaft 402, and the plurality of first bevel gears 405 are meshed with each other in pairs.
[0026] In this embodiment, when the dust removal mechanism 4 is used, the drive motor 401 is started to drive the installation shaft 402 to rotate. Under the action of the first bevel gear 405, the placement shaft 403 is driven to rotate, thereby driving the fan blades 404 to rotate, so that a negative pressure is formed in the processing box 6, and the dust generated in the metal manufacturing process is collected. Under the action of the filter plate 8 and the filter bag 3, the dust generated in the metal manufacturing process is removed. At the same time, when the filter bag 3 filters a certain amount of dust and needs to be cleaned, the drive motor 401 is started to reverse, so that the fan blades 404 are reversed, so as to blow air into the filter bag 3, and then the dust filtered outside the filter bag 3 is cleaned, thereby improving the dust treatment effect of the filter bag 3.
[0027] In a further preferred embodiment of the utility model, the connecting mechanism 7 includes: a connecting rod 701 fixedly installed in the processing box 6; a slider 702 slidably arranged on the connecting rod 701, and the slider 702 is fixedly connected to the filter plate 8; and a spring 703 sleeved on the connecting rod 701.
[0028] In this embodiment, the connection mechanism 7 facilitates the installation of the filter plate 8 and the vibration mechanism 9 facilitates the vibration of the filter plate 8 .
[0029] In a further preferred embodiment of the utility model, the vibration mechanism 9 includes: a servo motor 901 fixedly mounted on the outer wall of one side of the processing box 6, and the output shaft of the servo motor 901 is rotatably connected to the processing box 6; a cam 902 fixedly sleeved on the output shaft of the servo motor 901; a connecting frame 903 fixedly mounted on the slider 702, the connecting frame 903 and the connecting rod 701 are slidably connected, the connecting frame 903 is located on one side of the cam 902, and the connecting frame 903 and the cam 902 are adapted to each other.
[0030] In this embodiment, when the vibration mechanism 9 is used, the servo motor 901 is started to drive the cam 902 to rotate, and the cam 902 continuously squeezes the connecting frame 903 back and forth. Under the action of the spring 703, the filter plate 8 is continuously reset, thereby driving the filter plate 8 to vibrate, so as to shake off the impurities filtered on the filter plate 8, avoid clogging of the filter plate 8, and improve the filtering effect of the filter plate 8.
[0031] In a further preferred embodiment of the utility model, a feed pipe 10 is fixedly installed at the bottom of the processing box 6, and a collecting box 11 is fixedly installed below the processing box 6. The collecting box 11 is connected to the feed pipe 10, and the collecting box 11 is used to collect large-particle metal impurities filtered by the filter plate 8.
[0032] In this embodiment, the large particles of metal impurities filtered by the filter plate 8 enter the collection box 11 through the discharge pipe 10, so as to facilitate the subsequent processing of the filtered large particles of metal impurities.
[0033] In a further preferred embodiment of the utility model, a heat dissipation mechanism for dissipating heat from the drive motor 401 is provided on one side of the dust removal box 1, and the heat dissipation mechanism includes: a connecting shaft 12 arranged on one side of the dust removal box 1, a protective cover is arranged on the outside of the drive motor 401, the connecting shaft 12 and the protective cover are rotatably connected, and a heat dissipation port is opened on the protective cover; a fan blade 13 fixedly mounted on the connecting shaft 12, and the fan blade 13 is located on one side of the drive motor 401; a horizontal shaft 14 rotatably mounted on the dust removal box 1; two second bevel gears 15 fixedly mounted on the horizontal shaft 14 and the connecting shaft 12, and the two second bevel gears 15 are meshed with each other; two pulleys 16 fixedly mounted on the horizontal shaft 14 and the mounting shaft 402, respectively; and a belt 17 mounted on the two pulleys 16.
[0034] In this embodiment, when the drive motor 401 rotates, the interaction between the pulley 16 and the belt 17 drives the horizontal shaft 14 to rotate, and under the action of the second bevel gear 15, the fan blades 13 on the connecting shaft 12 are driven to rotate, thereby accelerating the circulation of air around the drive motor 401, thereby dissipating the heat of the drive motor 401.
[0035] In a further preferred embodiment of the utility model, a cleaning pipe is provided at the bottom of the dust removal box 1, and the cleaning pipe is used to clean the dust collected in the dust removal box 1. Control valves are provided on the cleaning pipe and the air intake pipe 5. A controller is provided on one side of the dust removal box 1, and the controller is used to perform control operations.
[0036] In this embodiment, the cleaning pipe facilitates the cleaning of the dust collected in the dust removal box 1, and the controller facilitates the control operation.
[0037] To sum up, compared with the related technology, a dust collector for metal manufacturing is formed by a dust removal box 1, a mounting plate 2, a filter bag 3, a dust removal mechanism 4, an air intake pipe 5, a connecting mechanism 7, a filter plate 8, a vibration mechanism 9 and a heat dissipation mechanism. The dust generated in the metal manufacturing process can be effectively removed, and large particles of metal in the dust can be filtered, thereby reducing the subsequent processing burden of the filter bag 3, improving the overall dust removal effect, and facilitating the subsequent processing of large particles of metal impurities.
[0038] In the several embodiments provided in this application, it should be understood that the disclosed device can be implemented in other ways.
[0039] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.
Claims
1. A dust collector for metal manufacturing, characterized in that: include: A dust removal box, which is used to remove dust generated during the metal manufacturing process; A mounting plate fixedly mounted in the dust removal box; A plurality of filter bags mounted on the mounting plate, the filter bags being used to filter dust generated during the metal manufacturing process; A dust removal mechanism mounted on the dust removal box, the dust removal mechanism being used to process dust generated during the metal manufacturing process; An air intake pipe fixedly mounted on the dust removal box, wherein a processing box is arranged on the air intake pipe; Two connecting mechanisms disposed on the processing box; A filter plate mounted on the two connecting mechanisms, the filter plate being used to filter large metal particles in the dust generated during the metal manufacturing process; A vibration mechanism is mounted on the processing box, and the vibration mechanism is used to vibrate the filter plate.
2. The dust collector for metal manufacturing according to claim 1, characterized in that: The dust removal mechanism comprises: A driving motor fixedly mounted on an outer wall of one side of the dust removal box; A mounting shaft rotatably mounted on the dust removal box, wherein one end of the mounting shaft is fixedly connected to an output shaft of the driving motor; Rotating a plurality of placement shafts mounted on the dust removal box; A plurality of fan blades respectively fixedly mounted on the plurality of placement shafts; A plurality of first bevel gears are respectively fixedly sleeved on the plurality of placement shafts and the installation shafts, and the plurality of first bevel gears are meshed with each other in pairs.
3. The dust collector for metal manufacturing according to claim 1, characterized in that: The connecting mechanism comprises: A connecting rod fixedly mounted in the processing box; A slider is slidably arranged on the connecting rod, and the slider is fixedly connected to the filter plate; A spring is sleeved on the connecting rod.
4. The dust collector for metal manufacturing according to claim 3, characterized in that: The vibration mechanism comprises: A servo motor is fixedly mounted on an outer wall of one side of the processing box, and an output shaft of the servo motor is rotatably connected to the processing box; A cam fixedly sleeved on the output shaft of the servo motor; A connecting frame is fixedly mounted on the sliding block, the connecting frame and the connecting rod are slidably connected, the connecting frame is located on one side of the cam, and the connecting frame and the cam are adapted.
5. The dust collector for metal manufacturing according to claim 1, characterized in that: A feeding pipe is fixedly installed at the bottom of the processing box, and a collecting box is fixedly installed below the processing box. The collecting box is connected to the feeding pipe, and the collecting box is used to collect large-particle metal impurities filtered by the filter plate.
6. The dust collector for metal manufacturing according to claim 2, characterized in that: A heat dissipation mechanism for dissipating heat from the drive motor is provided on one side of the dust removal box, and the heat dissipation mechanism includes: A connecting shaft is arranged on one side of the dust removal box, a protective cover is arranged outside the driving motor, the connecting shaft and the protective cover are rotatably connected, and a heat dissipation port is opened on the protective cover; A fan blade fixedly mounted on the connecting shaft, wherein the fan blade is located on one side of the driving motor; Rotate a horizontal shaft mounted on the dust removal box; Two second bevel gears are respectively fixedly mounted on the horizontal shaft and the connecting shaft, and the two second bevel gears are meshed with each other; Two pulleys are fixedly mounted on the horizontal shaft and the mounting shaft respectively; A belt is sleeved on the two pulleys.
7. The dust collector for metal manufacturing according to claim 1, characterized in that: A cleaning pipe is provided at the bottom of the dust removal box, and the cleaning pipe is used to clean the dust collected in the dust removal box. Control valves are provided on the cleaning pipe and the air intake pipe. A controller is provided on one side of the dust removal box, and the controller is used to perform control operations.