A silicone oil high-speed emulsifier

By designing a high-speed silicone oil emulsifier using multiple stirring paddles and L-shaped scrapers, the problem of uneven mixing caused by viscous silicone oil in existing equipment is solved, and a more efficient silicone oil emulsification effect is achieved.

CN222724201UActive Publication Date: 2025-04-08ZAOYANG JINPENG CHEM CO LTD
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Patent Information

Application Number
CN202421499761.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-04-08
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

The existing silicone oil emulsification equipment is more viscous after emulsification and is easily adsorbed on the inner wall of the reaction cylinder, resulting in uneven mixing and limited emulsification effect.

Method used

A high-speed silicone oil emulsifier is designed, using multiple stirring paddles and L-shaped scrapers. The drum and shaft are driven to rotate synchronously and reversely, achieving sufficient stirring of silicone oil, and preventing layering through a synchronously liftable connecting rod.

Benefits of technology

Fully stirring of silicone oil and reaction solvent is achieved, making the mixing more uniform, improving the emulsification effect, and scraping off the emulsified silicone oil stuck to the inner wall through the scraper, further improving the mixing uniformity.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a high-speed silicone oil emulsifier, including a base, a support frame fixedly connected to the top of the base, a heat insulation cover fixedly connected to the top of the support frame, a reaction cylinder penetrating the top of the heat insulation cover, an mounting plate above the reaction cylinder, a sealing cover fixedly connected to the bottom of the mounting plate, and a stirring mechanism on the mounting plate. The stirring mechanism includes a rotating drum disposed under the mounting plate, with a rotating shaft rotatably penetrating inside the drum. This utility model relates to the field of silicone oil emulsification technology. This high-speed silicone oil emulsifier, through its stirring mechanism, can fully stir the silicone oil and reaction solvent in the reaction cylinder, making the mixture more uniform. Simultaneously, two L-shaped scrapers can scrape off the emulsified silicone oil adhering to the inner wall of the reaction cylinder, making the mixture more uniform, thereby improving the emulsification effect of the silicone oil.
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Description

Technical Field

[0001] The utility model relates to the technical field of silicone oil emulsification, in particular to a silicone oil high-speed emulsifier. Background Art

[0002] Emulsified silicone oil is a white viscous liquid that is soluble in aromatic hydrocarbons, aliphatic hydrocarbons and chlorinated hydrocarbons (such as benzene, carbon tetrachloride, etc.). It has stable chemical properties, is non-volatile, non-flammable, non-corrosive to metals, and is not easy to gel when left in the air for a long time. Emulsified silicone oil has excellent chemical stability, heat and cold resistance, weather resistance, lubricity, hydrophobicity and low surface tension. It is non-toxic and harmless to the human body, making it widely used in personal care, food production, fermentation industry, etc.

[0003] The publication number CN 216093669 U discloses an automatic silicone oil emulsifier, including a reaction barrel, a first support rod, a bottom plate, a reaction chamber, a top cover, a structure capable of handling a feeding tube, a structure capable of flipping a mixing rod, a structure capable of observing a sampling tube, an emulsifying motor, an inverted U-shaped protective frame, an output pipe, a discharge valve and an inverted T-shaped cover, wherein the upper end of the first support rod is bolted to the four corners of the lower end of the reaction barrel; and the lower end of the first support rod is bolted to the four corners of the upper end of the bottom plate. The practical arrangement of a new transmission tube, an emulsifying rod, a flipping spiral plate, a second support rod, a deep groove ball bearing, a reaction barrel, a top cover and an emulsifying motor is conducive to driving the transmission tube and the flipping spiral plate to rotate through the emulsifying motor during use, and performing material flipping work during the rotation of the flipping spiral plate, which is convenient for material emulsification work during use and increases the material emulsification effect.

[0004] However, the emulsification equipment has the following shortcomings: the equipment can fully stir the silicone oil when in use, making it convenient to emulsify it, but the emulsified silicone oil is often relatively viscous, which causes it to be easily adsorbed on the inner wall of the reaction cylinder when being stirred, making it unable to fully contact with the relevant reaction reagents, resulting in uneven mixing and limited emulsification effect.

[0005] Therefore, the utility model provides a silicone oil high-speed emulsifier to solve the above problems. Utility Model Content

[0006] In view of the deficiencies in the prior art, the utility model provides a silicone oil high-speed emulsifier to solve the above problems.

[0007] To achieve the above purpose, the utility model is implemented by the following technical solutions: a silicone oil high-speed emulsifier, comprising a placement base, the top of the placement base is fixedly connected to a support frame, the top of the support frame is fixedly connected to a heat preservation cover, the top of the heat preservation cover is penetrated and connected to a reaction cylinder, a mounting plate is arranged above the reaction cylinder, a closing cover is fixedly connected to the bottom of the mounting plate, and a stirring mechanism is arranged on the mounting plate;

[0008] The stirring mechanism includes a rotating drum arranged under the mounting plate, a rotating shaft is connected to and rotates through the rotating drum, the bottom end of the rotating shaft extends into the reaction drum, a plurality of stirring paddles are fixedly sleeved on the rotating shaft, a material paddle is fixedly connected to the bottom end of the rotating shaft, two symmetrically distributed L-shaped scrapers are fixedly connected to the outer wall of the rotating drum, the bottom end of the L-shaped scraper extends into the reaction drum, and a driving assembly is arranged on the mounting plate.

[0009] Preferably, the driving assembly includes a protective cover that is connected through the mounting plate, the top end of the rotating drum rotates and extends into the protective cover, a driving motor is fixedly connected inside the protective cover, the output shaft of the driving motor is connected to the top end of the rotating shaft, a first bevel gear is fixedly provided on the rotating shaft, a linkage shaft is rotatably connected inside the protective cover, one end of the linkage shaft is fixedly connected to a second bevel gear, the second bevel gear is meshed with the first bevel gear, a third bevel gear is fixedly provided on the outer wall of the rotating drum, the third bevel gear is meshed with the second bevel gear, and the driving assembly can drive the rotating drum and the rotating shaft to rotate synchronously in opposite directions, so as to facilitate the stirring of the silicone oil mixture.

[0010] Preferably, a plurality of electric heating plates are fixedly connected inside the heat-insulating cover, a plurality of ventilation ports are opened on the outer wall of the heat-insulating cover, a dust filter is fixedly connected inside the ventilation port, and the combination of the electric heating plates, ventilation ports and dust filters can conveniently heat the reaction cylinder and improve the emulsification efficiency of the silicone oil.

[0011] Preferably, a lifting box is fixedly connected to the placing base, a partition is fixedly connected to the lifting box, two threaded rods are rotatably connected and penetrated on the partition, lifting plates are threadedly sleeved on the two threaded rods, one side of the two lifting plates is fixedly connected with a connecting rod, the top ends of the two connecting rods are slidably extended to the outside of the lifting box, the top ends of the two connecting rods are connected to the bottom of the mounting plate, and the two synchronously liftable connecting rods arranged in the lifting box can drive the mounting plate to be lifted and lowered, thereby driving the stirring mechanism to be lifted and lowered in the reaction cylinder, thereby facilitating stirring at different positions inside the reaction cylinder and preventing stratification.

[0012] Preferably, a synchronous wheel is fixedly sleeved on the two threaded rods, and a same synchronous belt is wound between the two synchronous wheels. The synchronous wheel and the synchronous belt can be used together to facilitate the synchronous rotation of the two threaded rods, thereby driving the mounting plate to rise and fall smoothly.

[0013] Preferably, a driven gear is fixedly sleeved on the corresponding threaded rod, a servo motor is fixedly connected to the lifting box, the output shaft of the servo motor is fixedly connected to a driving gear, and the driving gear is meshed with the driven gear. The driven gear, servo motor and driving gear are used in combination to conveniently drive the connected threaded rod to rotate.

[0014] Preferably, a discharge pipe is fixedly connected to the bottom end of the reaction cylinder, the bottom end of the discharge pipe extends into the support frame, and an electric valve is fixedly connected to the discharge pipe. The emulsified silicone oil in the reaction cylinder can be conveniently discharged by using the set discharge pipe and the electric valve in combination.

[0015] Preferably, two anti-deflection rods are fixedly connected in the lifting box, and the two anti-deflection rods slide through the corresponding lifting plates respectively. The lifting plates can be limited by the anti-deflection rods to make their movement smoother.

[0016] Beneficial Effects

[0017] The utility model provides a high-speed silicone oil emulsifier. Compared with the prior art, it has the following beneficial effects:

[0018] (1) The silicone oil high-speed emulsifier can fully stir the silicone oil and reaction solvent in the reaction tube through the stirring mechanism, so that the mixing is more uniform. At the same time, the emulsified silicone oil adhering to the inner wall of the reaction tube can be scraped off through the two L-shaped scrapers, so that the mixing is more uniform, thereby improving the emulsification effect of the silicone oil.

[0019] (2) The silicone oil high-speed emulsifier can drive the mounting plate to move up and down through two synchronously liftable connecting rods arranged in the lifting box, thereby driving the stirring mechanism to move up and down in the reaction cylinder, thereby facilitating stirring at different positions inside the reaction cylinder and preventing stratification. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a three-dimensional diagram of the external structure of the utility model;

[0021] Figure 2 It is a front view cross-sectional structural schematic diagram of the utility model;

[0022] Figure 3 It is a structural schematic diagram of the stirring mechanism in the utility model;

[0023] Figure 4It is an internal assembly diagram of the lifting box in the utility model.

[0024] In the figure: 1. placing base; 2. supporting frame; 3. heat preservation cover; 4. reaction cylinder; 5. mounting plate; 6. closing cover; 7. rotating cylinder; 8. rotating shaft; 9. stirring paddle; 10. material paddle; 11. L-shaped scraper; 12. driving assembly; 1201. protective cover; 1202. driving motor; 1203. first bevel gear; 1204. linkage shaft; 1205. second bevel gear; 1206. third bevel gear; 13. electric heating plate; 14. ventilation port; 15. dust filter; 16. lifting box; 17. partition; 18. threaded rod; 19. lifting plate; 20. connecting rod; 21. synchronous wheel; 22. synchronous belt; 23. driven gear; 24. servo motor; 25. driving gear; 26. discharge pipe; 27. electric valve; 28. anti-bias rod. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] Embodiment 1:

[0027] See also Figures 1 to 3 A silicone oil high-speed emulsifier comprises a placing base 1, a supporting frame 2 is fixedly connected to the top of the placing base 1, one side of the supporting frame 2 is hollowed out for easy material feeding, a heat preservation cover 3 is fixedly connected to the top of the supporting frame 2, a reaction tube 4 is connected through the top of the heat preservation cover 3, a mounting plate 5 is arranged above the reaction tube 4, a closing cover 6 is fixedly connected to the bottom of the mounting plate 5, and a stirring mechanism is arranged on the mounting plate 5;

[0028] The stirring mechanism comprises a rotating drum 7 arranged under the mounting plate 5, a rotating shaft 8 is connected and rotated in the rotating drum 7, the bottom end of the rotating shaft 8 extends into the reaction drum 4, a plurality of stirring paddles 9 are fixedly sleeved on the rotating shaft 8, a material paddle 10 is fixedly connected to the bottom end of the rotating shaft 8, two symmetrically distributed L-shaped scrapers 11 are fixedly connected to the outer wall of the rotating drum 7, the bottom end of the L-shaped scraper 11 extends into the reaction drum 4, and a driving assembly 12 is arranged on the mounting plate 5;

[0029] The driving assembly 12 includes a protective cover 1201 which is connected to the mounting plate 5. The top of the rotating drum 7 rotates and extends into the protective cover 1201. A driving motor 1202 is fixedly connected inside the protective cover 1201. The output shaft of the driving motor 1202 is connected to the top of the rotating shaft 8. A first bevel gear 1203 is fixedly sleeved on the rotating shaft 8. A linkage shaft 1204 is rotatably connected inside the protective cover 1201. One end of the linkage shaft 1204 is fixedly connected to a second bevel gear 1205, which meshes with the first bevel gear 1203. A third bevel gear 1206 is fixedly sleeved on the outer wall of the rotating drum 7, which meshes with the second bevel gear 1205.

[0030] Embodiment 2:

[0031] See also Figures 1 to 4 This embodiment provides a technical solution based on the first embodiment: a plurality of electric heating plates 13 are fixedly connected in the heat preservation cover 3, a plurality of ventilation ports 14 are opened on the outer wall of the heat preservation cover 3, and a dust filter 15 is fixedly connected in the ventilation port 14; a lifting box 16 is fixedly connected in the placement base 1, and a partition 17 is fixedly connected in the lifting box 16, and two threaded rods 18 are rotatably connected through the partition 17, and lifting plates 19 are threadedly sleeved on the two threaded rods 18, and one side of the two lifting plates 19 is fixedly connected with a connecting rod 20, and the top ends of the two connecting rods 20 are slidably extended to the outside of the lifting box 16, and the top ends of the two connecting rods 20 are connected to the bottom of the mounting plate 5. are connected; a synchronous wheel 21 is fixedly provided on each of the two threaded rods 18, and a same synchronous belt 22 is wound between the two synchronous wheels 21; a driven gear 23 is fixedly provided on the corresponding threaded rod 18, a servo motor 24 is fixedly connected in the lifting box 16, and a driving gear 25 is fixedly connected to the output shaft of the servo motor 24, and the driving gear 25 is meshed with the driven gear 23; a discharge pipe 26 is fixedly connected to the bottom end of the reaction cylinder 4, and the bottom end of the discharge pipe 26 extends into the support frame 2, and an electric valve 27 is fixedly connected to the discharge pipe 26; two anti-deflection rods 28 are fixedly connected in the lifting box 16, and the two anti-deflection rods 28 slide through the corresponding lifting plates 19 respectively.

[0032] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0033] Working principle: When in use, connect the device to an external power source, then just add silicone oil and related reaction reagents into the reaction tube 4, and start the electric heating plate 13. After the electric heating plate 13 is powered on, it emits heat to heat the inside of the reaction tube 4. At the same time, the drive motor 1202 can be started, and the drive motor 1202 drives the connected shaft 8 to rotate. The shaft 8 drives the rotating drum 7 to rotate synchronously in the opposite direction through the mutual meshing relationship of the first bevel gear 1203, the second bevel gear 1205 and the third bevel gear 1206. At this time, the stirring paddle 9 and the paddle 10 can fully stir the silicone oil mixture in the reaction tube 4, and the L-shaped scraper 11 can remove the silicone oil adhering to the inner wall of the reaction tube 4. The part of the mixture is scraped to facilitate uniform mixing with the silicone oil mixture. At the same time, the servo motor 24 can be started. The servo motor 24 drives the driven gear 23 meshing with it to rotate through the driving gear 25. The driven gear 23 drives the connected threaded rod 18 to rotate. The threaded rod 18 drives another threaded rod 18 to rotate through the synchronous wheel 21 and the synchronous belt 22. At this time, the two threaded rods 18 drive the lifting plate 19 threadedly connected to them to lift and lower. The lifting plate 19 drives the mounting plate 5 to lift and lower through the connecting rod 20, so that the stirring paddle 9, the material paddle 10 and the L-shaped scraper 11 are lifted and lowered in the reaction tube 4, which is convenient for stirring at different positions, improves the stirring efficiency, and facilitates the subsequent silicone oil emulsification.

[0034] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0035] In the description of this article, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection, a mechanical connection, an electrical connection, a direct connection, or a connection through an intermediate medium, or the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-speed silicone oil emulsifier, comprising a base (1), characterized in that: The top of the placement base (1) is fixedly connected to a support frame (2), the top of the support frame (2) is fixedly connected to a heat preservation cover (3), the top of the heat preservation cover (3) is penetrated by a reaction cylinder (4), a mounting plate (5) is arranged above the reaction cylinder (4), a closing cover (6) is fixedly connected to the bottom of the mounting plate (5), and a stirring mechanism is arranged on the mounting plate (5); The stirring mechanism comprises a rotating drum (7) arranged under a mounting plate (5), a rotating shaft (8) rotatably passing through the rotating drum (7), the bottom end of the rotating shaft (8) extending into the reaction drum (4), a plurality of stirring paddles (9) fixedly sleeved on the rotating shaft (8), a material-discharging paddle (10) fixedly connected to the bottom end of the rotating shaft (8), two symmetrically distributed L-shaped scrapers (11) fixedly connected to the outer wall of the rotating drum (7), the bottom end of the L-shaped scraper (11) extending into the reaction drum (4), and a driving assembly (12) arranged on the mounting plate (5).

2. A silicone oil high-speed emulsifier according to claim 1, characterized in that: The driving assembly (12) comprises a protective cover (1201) which is connected to the mounting plate (5); the top end of the rotating drum (7) is rotatably extended into the protective cover (1201); a driving motor (1202) is fixedly connected inside the protective cover (1201); the output shaft of the driving motor (1202) is connected to the top end of the rotating shaft (8); a first bevel gear (1203) is fixedly sleeved on the rotating shaft (8); a linkage shaft (1204) is rotatably connected inside the protective cover (1201); one end of the linkage shaft (1204) is fixedly connected to a second bevel gear (1205); the second bevel gear (1205) is meshed with the first bevel gear (1203); a third bevel gear (1206) is fixedly sleeved on the outer wall of the rotating drum (7); the third bevel gear (1206) is meshed with the second bevel gear (1205).

3. A silicone oil high-speed emulsifier according to claim 1, characterized in that: A plurality of electric heating plates (13) are fixedly connected inside the heat-insulating cover (3), a plurality of ventilation ports (14) are provided on the outer wall of the heat-insulating cover (3), and a dust filter (15) is fixedly connected inside the ventilation port (14).

4. A silicone oil high-speed emulsifier according to claim 1, characterized in that: The placing base (1) is fixedly connected to a lifting box (16), and the lifting box (16) is fixedly connected to a partition (17). Two threaded rods (18) are rotatably connected to and penetrate the partition (17). A lifting plate (19) is threadedly sleeved on the two threaded rods (18). One side of the two lifting plates (19) is fixedly connected to a connecting rod (20). The top ends of the two connecting rods (20) are slidably extended to the outside of the lifting box (16), and the top ends of the two connecting rods (20) are connected to the bottom of the mounting plate (5).

5. A silicone oil high-speed emulsifier according to claim 4, characterized in that: A synchronous wheel (21) is fixedly sleeved on each of the two threaded rods (18), and a synchronous belt (22) is wound between the two synchronous wheels (21).

6. A silicone oil high-speed emulsifier according to claim 4, characterized in that: A driven gear (23) is fixedly sleeved on the corresponding threaded rod (18), a servo motor (24) is fixedly connected inside the lifting box (16), an output shaft of the servo motor (24) is fixedly connected to a driving gear (25), and the driving gear (25) is meshed with the driven gear (23).

7. A silicone oil high-speed emulsifier according to claim 1, characterized in that: The bottom end of the reaction cylinder (4) is fixedly connected to a discharge pipe (26), the bottom end of the discharge pipe (26) extends into the support frame (2), and the discharge pipe (26) is fixedly connected to an electric valve (27).

8. A silicone oil high-speed emulsifier according to claim 4, characterized in that: Two anti-deflection rods (28) are fixedly connected inside the lifting box (16), and the two anti-deflection rods (28) slide through the corresponding lifting plates (19) respectively.

Citation Information

Patent Citations

  • Automatic silicone oil emulsifying machine

    CN216093669U