A passive heat-insulating emulsification tank
By arranging a phase change material filling layer and a vacuum layer on the inner wall of the emulsification tank, the temperature control emulsification effect of the passive insulation emulsification tank is achieved, the problem of poor temperature control of the existing emulsification tank is solved, and the equipment structure is simplified.
Patent Information
- Application Number
- CN202421428143.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-21
AI Technical Summary
The existing emulsification tank cannot effectively control the internal temperature when the external ambient temperature changes, which affects the emulsification effect. Moreover, the active temperature-controlled emulsification tank has a complex structure and is inconvenient to use and clean.
The passive insulation emulsification tank design is adopted. The inner wall of the tank body is arranged with a fill layer and a vacuum layer. The fill layer uses phase change material. The vacuum layer is located outside the filling layer. It reduces heat conduction through air delivery and achieves a temperature-controlled emulsification effect.
It effectively delays the loss of heat inside the emulsification tank, maintains the stable temperature of the emulsion, improves the emulsification effect, and simplifies the equipment structure, making use and cleaning more convenient.
Smart Images
Figure CN222724210U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of emulsification tanks, in particular to a passive heat-insulating emulsification tank. Background Art
[0002] As a commonly used chemical equipment in modern times, the main function of the emulsification tank is to provide a storage and stirring space for the raw materials to be stirred inside it. During the use of the existing emulsification tank, due to the lack of passive insulation auxiliary components, when the external environment absorbs the heat inside the emulsification tank, the temperature loss cannot be reduced, thereby affecting the emulsification effect of the emulsification tank. The emulsification tank with active temperature control, such as electric heating temperature control or thermal fluid heating temperature control, has a complex structure and is inconvenient to use and clean.
[0003] Compared with the existing emulsification tank, the utility model adds a passive thermal insulation auxiliary component. Through the filling layer and the vacuum layer containing phase change material, when the heat in the external environment is too low, the phase change material can reduce the heat loss rate inside the emulsification tank; at the same time, the phase change material can also absorb the heat generated during the emulsification process to avoid the emulsion temperature being too high, thereby ensuring the temperature control emulsification effect of the emulsification tank under different temperature environments. Utility Model Content
[0004] The purpose of the utility model is to provide a passive heat-insulating emulsification tank to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solution: comprising a tank body and a shielding cover, wherein the shielding cover is installed on the top of the tank body by bolts;
[0006] A viewing window is installed through the front of the tank body, a filling layer is arranged inside the inner wall of the tank body, an inlet pipe is installed through the back of the tank body, and the tail end of the inlet pipe extends to the inside of the filling layer, a first electric throttle valve is installed through the outer surface of the inlet pipe, two groups of outlet pipes are installed through the bottom of the tank body, and the top end of the outlet pipe extends to the inside of the filling layer, a second electric throttle valve is installed through the outer surface of the outlet pipe, and a vacuum layer is arranged inside the inner wall of the tank body, and the vacuum layer is located outside the filling layer.
[0007] Preferably, four groups of support rods are installed at the bottom of the tank body, and the support rods are located outside the outlet pipe.
[0008] Preferably, two groups of feed pipes are installed through the top of the shielding cover, and a third electric throttle valve is installed through the outer surface of the feed pipe.
[0009] Preferably, a motor is installed on the top of the shielding cover, a rotating rod is installed on the output end of the motor, and a stirring blade is installed on the tail end of the rotating rod.
[0010] Preferably, an output pipe is installed through the bottom of the tank body, and the output pipe is located outside the outlet pipe, and a manual throttle valve is installed through the outer surface of the output pipe.
[0011] Preferably, two groups of infrared heaters are installed through the top of the shielding cover, and the infrared heaters are located outside the motor. A power connection line is installed on the top of the infrared heater, and a power plug is installed at the tail end of the power connection line.
[0012] Preferably, movable handles are installed on both sides of the tank body.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. The utility model is provided with a filling layer and a vacuum layer. The vacuum layer is arranged on the outside of the filling layer. The heat conduction medium is reduced through the air conduction, thereby slowing down the heat loss rate of the tank material. The filling layer is made of phase change material with good heat insulation effect. When the heat inside the tank is too low, the phase change material inside the filling layer condenses. When the temperature of the tank is too high, the phase change material inside the filling layer is in a molten state. The heat insulation effect of the phase change material reduces the loss of heat inside the tank, thereby ensuring the temperature control emulsification effect of the emulsification tank under different temperature environments. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 A schematic diagram of the structure of a passive heat-insulating emulsification tank of the utility model is given;
[0016] Figure 2 A schematic diagram of the back structure of a passive heat-insulating emulsification tank of the utility model is given;
[0017] Figure 3 for Figure 1 A schematic diagram of the cross-sectional structure of the tank body;
[0018] Figure 4 for Figure 3 Schematic diagram of the structure of the connection part at A.
[0019] Figure numerals: 1. tank body; 2. shielding cover; 3. viewing window; 4. filling layer; 5. inlet pipe; 6. first electric throttle valve; 7. outlet pipe; 8. second electric throttle valve; 9. vacuum layer; 10. support rod; 11. feed pipe; 12. third electric throttle valve; 13. motor; 14. rotating rod; 15. stirring blade; 16. output pipe; 17. manual throttle valve; 18. infrared heater; 19. power connection line; 20. power plug; 21. movable handle. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] Embodiment 1
[0022] like Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, a passive heat-insulating emulsifying tank proposed by the utility model comprises a tank body 1 and a shielding cover 2. The shielding cover 2 is installed on the top of the tank body 1 by bolts. The tank body 1 provides fixing points for the shielding cover 2, viewing window 3, filling layer 4, inlet pipe 5, outlet pipe 7, vacuum layer 9, support rod 10, outlet pipe 16 and movable handle 21 installed on its outer surface and inside, and provides stirring space for the emulsified raw materials stored inside. The shielding cover 2 is installed to the top of the tank body 1 by bolts, provides fixing points for the feed pipe 11, motor 13 and infrared heater 18 installed on its outer surface, and provides shielding for the top of the tank body 1 to ensure the sealing of the top of the tank body 1; four groups of support rods 10 are installed on the bottom of the tank body 1, and the support rods 10 are located on the outside of the outlet pipe 7, supporting the top of the tank body 1. The support rod 10 is installed to the bottom of the tank body 1, and the supporting force transmitted to the inside thereof through the ground provides support for the emulsification tank as a whole. Two sets of feed pipes 11 are installed through the top of the shielding cover 2, and the feed pipes 11 are installed through the top of the shielding cover 2 to provide a fixing point for the third electric throttle valve 12 installed through the outer surface thereof. Before using the device, the external pipeline is connected to the feed pipe 11. At this time, the feed pipe 11 injects the emulsified raw material into the tank body 1, and the outer surface of the feed pipe 11 is installed through the third electric throttle valve 12, and the third electric throttle valve 12 is installed through the outer surface of the feed pipe 11. When the raw material needs to be injected into the tank body 1, the electric energy can be transmitted to the inside of the third electric throttle valve 12 through the external control component, and the third electric throttle valve 12 opens to drive The interior of the feed pipe 11 is connected, and a motor 13 is installed on the top of the shielding cover 2. When it is necessary to stir the raw materials in the tank body 1, electric energy can be transmitted to the motor 13 through an external control component. At this time, the motor 13 transmits the rotational force to the inside of the rotating rod 14 through the electromagnetic effect. The output end of the motor 13 is installed with a rotating rod 14. The rotating rod 14 rotates under the drive of the motor 13, driving the stirring blade 15 installed at its tail end to rotate. The tail end of the rotating rod 14 is installed with a stirring blade 15. The stirring blade 15 rotates under the drive of the rotating rod 14 to stir the raw materials in the tank body 1, thereby completing the emulsification of the raw materials. An output pipe 16 is installed through the bottom of the tank body 1, and the output pipe 16 is located on the outside of the outlet pipe 7. The output pipe 1 6 is installed through the bottom of the tank body 1 to provide a fixing point for the manual throttle valve 17 installed through the outer surface thereof. When the inside of the output pipe 16 is connected, the output pipe 16 outputs the emulsified product inside the tank body 1 to the external environment, thereby completing the output of the emulsified product. The outer surface of the output pipe 16 is installed through the manual throttle valve 17. When the emulsified product needs to be output, the manual throttle valve 17 can be rotated by external force. At this time, the inside of the output pipe 16 is connected to ensure the output space of the emulsified product. Two sets of infrared heaters 18 are installed through the top of the shielding cover 2, and the infrared heaters 18 are located on the outside of the motor 13. When electric energy is transmitted to the inside of the infrared heaters 18 via the power connection line 19, the infrared heaters 18 conduct heat to the inside of the tank body 1.Then the heating of the raw materials inside the tank body 1 is completed, so as to facilitate the subsequent emulsification work. A power connection line 19 is installed on the top of the infrared heater 18. When the electric energy is transmitted to the inside of the power connection line 19 through the power plug 20, the power connection line 19 transmits the electric energy to the inside of the infrared heater 18. The tail end of the power connection line 19 is installed with a power plug 20. When it is necessary to heat the raw materials inside the tank body 1, the power plug 20 can be inserted into the inside of the external power supply through external force. At this time, the power plug 20 transmits the electric energy to the inside of the power connection line 19. Both sides of the tank body 1 are installed with movable handles 21. The movable handles 21 are installed on both sides of the tank body 1 to provide a fulcrum for the user to drive the device as a whole to move.
[0023] The working principle of a passive thermal insulation emulsification tank based on the first embodiment is: first, when electric energy is transmitted to the inside of the third electric throttle valve 12 through an external control component, the third electric throttle valve 12 opens to drive the internal connection of the feed pipe 11, and connects the external pipeline with the feed pipe 11. At this time, the feed pipe 11 injects the emulsified raw material into the inside of the tank body 1, and then the electric energy is transmitted to the motor 13 through the external control component. At this time, the motor 13 transmits the rotational force to the inside of the rotating rod 14 through the electromagnetic effect. The rotating rod 14 rotates under the drive of the motor 13, driving the stirring blade head 15 installed at its tail end to rotate. The stirring blade head 15 rotates under the drive of the rotating rod 14 to stir the raw materials inside the tank body 1, thereby completing the emulsification of the raw materials. Then, the manual throttle valve 17 is rotated through an external force. At this time, the inside of the output pipe 16 is connected, and the output pipe 16 outputs the emulsified finished product inside the tank body 1 to the external environment, thereby completing the output of the emulsified finished product.
[0024] Embodiment 2
[0025] like Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, the passive heat-insulating emulsifying tank proposed by the utility model, compared with the first embodiment, this embodiment also includes: a tank body 1 and a viewing window 3, the front of the tank body 1 is penetrated with a viewing window 3, the viewing window 3 is penetrated and installed to the front of the tank body 1, providing a user with an observation space for the state of the filling layer 4, the inner wall of the tank body 1 is arranged with a filling layer 4, and the filling layer 4 is filled with a heat-insulating material with good heat-insulating effect. When the heat inside the tank body 1 is too low, the heat-insulating material inside the filling layer 4 condenses, and when the temperature of the tank body 1 is too high, the filling layer 4 The heat preservation material inside the tank 1 is in a molten state. The heat insulation effect of the heat preservation material reduces the heat loss inside the tank 1. The back of the tank 1 is penetrated with an introduction pipe 5, and the tail end of the introduction pipe 5 extends to the inside of the filling layer 4. The introduction pipe 5 is penetrated and installed to the back of the tank 1. When the heat preservation material inside the filling layer 4 needs to be replaced, the external pipeline can be connected to the introduction pipe 5 by external force. After the inside of the introduction pipe 5 is connected, the introduction pipe 5 injects the heat preservation material into the filling layer 4. The outer surface of the introduction pipe 5 penetrates and is installed There is a first electric throttle valve 6. When it is necessary to drive the internal connection of the introduction pipe 5, electric energy can be transmitted to the inside of the first electric throttle valve 6 through an external control component. At this time, the first electric throttle valve 6 opens to drive the internal connection of the introduction pipe 5. Two groups of outlet pipes 7 are installed through the bottom of the tank body 1, and the top of the outlet pipe 7 extends to the inside of the filling layer 4. The outlet pipe 7 is installed through the bottom of the tank body 1. After the internal connection of the outlet pipe 7, the outlet pipe 7 outputs the insulation material to the external environment under the action of gravity, thereby completing the export of the insulation material. A second electric throttle valve 8 is installed through the outer surface of the outlet pipe 7. When it is necessary to drive the internal connection of the outlet pipe 7, electric energy can be transmitted to the inside of the second electric throttle valve 8 through an external control component. At this time, the second electric throttle valve 8 opens to drive the internal connection of the outlet pipe 7. A vacuum layer 9 is arranged inside the inner wall of the tank body 1, and the vacuum layer 9 is located outside the filling layer 4. The vacuum layer 9 is arranged outside the filling layer 4. Through the export of air, the heat conduction medium is reduced, thereby delaying the heat loss rate of the raw material of the tank body 1.
[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A passive heat-insulating emulsification tank, comprising a tank body (1) and a shielding cover (2), characterized in that: A shielding cover (2) is installed on the top of the tank body (1) by means of bolts; A viewing window (3) is installed through the front of the tank body (1); a filling layer (4) is arranged inside the inner wall of the tank body (1); an inlet pipe (5) is installed through the back of the tank body (1), and the tail end of the inlet pipe (5) extends to the inside of the filling layer (4); a first electric throttle valve (6) is installed through the outer surface of the inlet pipe (5); two groups of outlet pipes (7) are installed through the bottom of the tank body (1), and the top ends of the outlet pipes (7) extend to the inside of the filling layer (4); a second electric throttle valve (8) is installed through the outer surface of the outlet pipe (7); a vacuum layer (9) is arranged inside the inner wall of the tank body (1), and the vacuum layer (9) is located outside the filling layer (4).
2. A passive heat-insulating emulsification tank according to claim 1, characterized in that: Four groups of support rods (10) are installed at the bottom of the tank body (1), and the support rods (10) are located outside the outlet pipe (7).
3. The passive heat-insulating emulsification tank according to claim 1, characterized in that: Two groups of feed pipes (11) are installed through the top of the shielding cover (2), and a third electric throttle valve (12) is installed through the outer surface of the feed pipe (11).
4. The passive heat-insulating emulsification tank according to claim 1, characterized in that: A motor (13) is installed on the top of the shielding cover (2), a rotating rod (14) is installed on the output end of the motor (13), and a stirring blade (15) is installed on the tail end of the rotating rod (14).
5. The passive heat-insulating emulsification tank according to claim 1, characterized in that: An output pipe (16) is installed through the bottom of the tank body (1), and the output pipe (16) is located outside the outlet pipe (7). A manual throttle valve (17) is installed through the outer surface of the output pipe (16).
6. The passive heat-insulating emulsification tank according to claim 1, characterized in that: Two groups of infrared heaters (18) are installed through the top of the shielding cover (2), and the infrared heaters (18) are located outside the motor (13). A power connection line (19) is installed on the top of the infrared heater (18), and a power plug (20) is installed at the tail end of the power connection line (19).
7. The passive heat-insulating emulsification tank according to claim 1, characterized in that: Movable handles (21) are installed on both sides of the tank body (1).