A kind of alkaline dyeing reaction kettle
By designing a stirring mechanism with multiple rotating tanks and multiple stirring leaves in the dyeing reactor, combined with the active shaft and auxiliary shaft driven by the servo motor, uniform stirring of the medicinal liquid and anti-sinking bottom of the powder are achieved, solving the problems of uneven mixing of dye liquid and powder bottom in the prior art, and improving reaction efficiency and working efficiency.
Patent Information
- Application Number
- CN202421462185.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-25
AI Technical Summary
The existing dyeing reactor may cause uneven mixing of the dye liquid during the stirring process, especially the medicinal liquid that requires powder combination may sink the bottom due to the inability to stir the stirred leaves, affecting the final product and working efficiency.
An alkaline dyeing reactor is designed, using a stirring mechanism of multiple rotating tanks and multiple stirring leaves. Combined with the driving shaft and auxiliary shaft driven by the servo motor, uniform stirring of the medicine liquid is achieved through the coordination of the driving gear and the auxiliary gear, and the anti-sinking stirring sheet prevents the powder from sinking into the bottom. In addition, a heating mechanism is provided to accelerate the reaction.
Through the design of multiple rotating tanks and multiple stirring leaves, uniform stirring of the medicinal liquid is achieved, preventing the powder from sinking into the bottom, improving the mixing uniformity and reaction efficiency of the dye liquid, and improving working efficiency.
Smart Images
Figure CN222724318U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dyeing reaction kettles, in particular to an alkaline dyeing reaction kettle. Background Art
[0002] Dyeing reactor is a kind of equipment used in dyeing process, mainly used in the dyeing process of textiles, fibers, cloth, etc.
[0003] When preparing dyes, some existing reactors use a stirring mechanism to stir the internal liquid medicine to mix the dye. In actual use, when a reactor using a single stirring mechanism is used, the stirring blades may not be able to cover the liquid medicine more comprehensively, which may cause uneven mixing of the dye. When some liquid medicines that need to be prepared with powders are prepared, the stirring blades may not be able to stir them evenly, causing them to sink to the bottom. In this case, the final product of the liquid medicine and subsequent operations will be affected, and to a certain extent, it has a certain degree of inapplicability and reduces work efficiency. Utility Model Content
[0004] The purpose of the utility model is to solve the shortcomings existing in the prior art. When a reactor with a single stirring mechanism is used, the stirring blades may not be able to cover the range of the liquid medicine more comprehensively, which may cause uneven mixing of the dye solution. When some liquid medicines that need to be prepared with powders are prepared, the stirring blades may not be able to stir them evenly, causing them to sink to the bottom. An alkaline dyeing reactor is provided.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an alkaline dyeing reaction kettle, comprising: a reaction mechanism, the reaction mechanism is provided with a kettle body, the top of the kettle body is provided with a stirring mechanism, the stirring mechanism comprises a connecting cabin body, the bottom of the connecting cabin body is fixedly connected to the top of the kettle body, one side of the connecting cabin body is provided with three rotating grooves, and the three rotating grooves are provided on the same side of the kettle body, the top of the connecting cabin body is fixedly connected to the bottom of the servo motor, the output shaft of the servo motor is fixedly connected to the top of the driving shaft, the outer surface of the driving shaft is slidably and rotatably connected to the inner wall of the rotating groove, The outer surface of the driving shaft is fixedly connected with a plurality of main stirring blades, the four sides of the bottom of the driving shaft are fixedly connected with anti-sinking stirring blades, the outer surface of the driving shaft is fixedly connected to the inner wall of the driving gear, the outer surface of the driving gear is arranged to be connected to the inside of the cabin, both sides of the driving gear are meshed and connected to one side of two auxiliary gears, the outer surfaces of the two auxiliary gears are arranged to be connected to the inside of the cabin, the inner walls of the two auxiliary gears are fixedly connected to the outer surface of the auxiliary shaft, the outer surface of the auxiliary shaft is slidably and rotatably connected to the inner wall of the rotating groove, and the outer surface of the auxiliary shaft is fixedly connected to a plurality of auxiliary stirring blades.
[0006] As a preferred embodiment, a partition plate is fixedly connected to the inner wall of the kettle body, two through grooves are provided on one side of the partition plate, and a compartment is provided at the bottom of the connection between the partition plate and the kettle body.
[0007] As a preferred embodiment, a heating mechanism is provided on one side of the kettle body, and the heating mechanism includes a power supply, and the bottom line of the power supply is connected to two electrode rods, and the outer surfaces of the two electrode rods penetrate and connect to the inner walls of the two through grooves.
[0008] As a preferred implementation, the bottoms of the two electrode rods are fixedly connected to one side of the heating body, and threaded heat conducting wires are fixedly connected to four sides of the bottom of the heating body.
[0009] As a preferred embodiment, a feed trough is provided on the top of the kettle body, and the outer surface of the feed trough is fixedly connected to the bottom of the feed pipe.
[0010] As a preferred embodiment, a discharge trough is provided at the bottom of the kettle body, and the outer surface of the discharge trough is fixedly connected to the top of the discharge pipe.
[0011] Compared with the prior art, the advantages and positive effects of the utility model are:
[0012] The utility model cooperates with each other between the reaction mechanism and the stirring mechanism, without affecting the feeding and discharging of materials in the kettle body, through the connection between the connection cabin body and the servo motor set by the stirring mechanism and the connection between the driving shaft and the auxiliary shaft and the driving gear and the auxiliary gear, so that the main stirring blade connected to the driving shaft and the auxiliary stirring blade connected to the auxiliary shaft can be driven by the servo motor to stir the internal medicine liquid of the kettle body, and the anti-bottoming stirring piece connected to the driving shaft can prevent the powder medicine from sinking to the bottom, and the power supply set in the heating mechanism and the heating mechanism connected to it can heat the heating body and the threaded heat-conducting wire, so that the medicine in the compartment set in the kettle body and the partition block is heated from part to the whole, thereby accelerating the reaction and improving the efficiency and applicability of the medicine liquid reaction to a certain extent. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 The utility model provides an alkaline dyeing reaction kettle external overall structure stereoscopic schematic diagram.
[0014] Figure 2 The utility model provides a three-dimensional structural diagram of a reaction mechanism of an alkaline dyeing reactor in a cross-sectional state.
[0015] Figure 3 The utility model provides a three-dimensional schematic diagram of the external overall structure of a stirring mechanism of an alkaline dyeing reaction kettle in a cross-sectional state.
[0016] Figure 4 The utility model provides a stereoscopic schematic diagram of the overall external structure of a heating mechanism of an alkaline dyeing reaction kettle.
[0017] Legend:
[0018] 1. Reaction mechanism; 11. Kettle body; 12. Feed pipe; 13. Discharge pipe; 14. Partition block; 15. Compartment;
[0019] 2. Heating mechanism; 21. Power supply; 22. Electrode rod; 23. Heating element; 24. Threaded heat conducting wire;
[0020] 3. Stirring mechanism; 31. Servo motor; 32. Connecting cabin; 33. Driving gear; 34. Auxiliary gear; 35. Driving shaft; 36. Main stirring blade; 37. Auxiliary shaft; 38. Auxiliary stirring blade; 39. Dust-proof bottom stirring blade. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] Example 1
[0023] like Figure 1-Figure 3As shown, the utility model provides a technical solution: an alkaline dyeing reaction kettle, comprising: a reaction mechanism 1, the reaction mechanism 1 is provided with a kettle body 11, the top of the kettle body 11 is provided with a stirring mechanism 3, the stirring mechanism 3 comprises a connecting cabin 32, the bottom of the connecting cabin 32 is fixedly connected to the top of the kettle body 11, one side of the connecting cabin 32 is provided with three rotating grooves, and the three rotating grooves are simultaneously provided with one side of the kettle body 11, the top of the connecting cabin 32 is fixedly connected to the bottom of the servo motor 31, the output shaft of the servo motor 31 is fixedly connected to the top of the driving shaft 35, the outer surface of the driving shaft 35 is slidably and rotatably connected to the inner wall of the rotating groove, and the driving shaft 35 A plurality of main stirring blades 36 are fixedly connected to the outer surface, anti-sinking stirring blades 39 are fixedly connected to the four sides of the bottom of the driving shaft 35, the outer surface of the driving shaft 35 is fixedly connected to the inner wall of the driving gear 33, the outer surface of the driving gear 33 is arranged to be connected to the inside of the cabin 32, both sides of the driving gear 33 are meshed and connected to one side of the two auxiliary gears 34, the outer surfaces of the two auxiliary gears 34 are arranged to be connected to the inside of the cabin 32, the inner walls of the two auxiliary gears 34 are fixedly connected to the outer surface of the auxiliary shaft 37, the outer surface of the auxiliary shaft 37 is slidably and rotatably connected to the inner wall of the rotating groove, and the outer surface of the auxiliary shaft 37 is fixedly connected to a plurality of auxiliary stirring blades 38.
[0024] In this embodiment, the reaction mechanism 1 provided can provide stable reaction and material feeding and discharging effects, the stirring mechanism 3 provided can provide uniform stirring and anti-sinking effects, the kettle body 11 provides a fixing effect for the connecting cabin body 32, and the three rotating grooves opened on one side of the connecting cabin body 32 and the kettle body 11 can provide sliding and rotating effects for the connecting component, and the connecting cabin body 32 provides a fixing effect for the servo motor 31, and the servo motor 31 provides a rotatable effect for the driving shaft 35, and the driving shaft 35 can slide and rotate in the rotating groove opened in the connecting cabin body 32 and the kettle body 11, and the driving shaft 35 provides a fixing effect for several main stirring blades 36, and during the rotation of the driving shaft 35, it will drive several main stirring blades 36 connected thereto to rotate synchronously, and the driving shaft 35 provides a fixing effect for the anti-sinking stirring blade 39, and during the rotation of the driving shaft 35, it will drive the The anti-sinking stirring piece 39 connected to it rotates synchronously, and the anti-sinking stirring piece 39 contacts with the side of the bottom inner wall of the kettle body 11, so that the bottom-sinking powder can be scraped off to prevent it from sinking. The driving shaft 35 provides a fixing effect for the driving gear 33, and when the driving shaft 35 rotates, it will drive the driving gear 33 connected thereto to rotate synchronously, and both sides of the driving gear 33 are meshed with one side of two auxiliary gears 34, so that when the driving gear 33 rotates, the rotation trajectories of the two auxiliary gears 34 will be relative and relative to themselves, and the auxiliary shaft 37 provides a fixing effect for the auxiliary gear 34, and when the auxiliary gear 34 rotates, it will drive the auxiliary shaft 37 connected thereto to rotate synchronously, and when the auxiliary shaft 37 rotates, it will drive the auxiliary stirring blade 38 connected thereto to rotate synchronously, and the auxiliary stirring blade 38 and the main stirring blade 36 are set in the gap between each other.
[0025] Example 2
[0026] like Figure 1-Figure 4 As shown, a partition block 14 is fixedly connected to the inner wall of the kettle body 11, and two through grooves are provided on one side of the partition block 14. A compartment 15 is provided at the bottom of the connection between the partition block 14 and the kettle body 11. A heating mechanism 2 is provided on one side of the kettle body 11. The heating mechanism 2 includes a power supply 21. The bottom line of the power supply 21 is connected to two electrode rods 22. The outer surfaces of the two electrode rods 22 penetrate and are connected to the inner walls of the two through grooves. The bottoms of the two electrode rods 22 are fixedly connected to one side of a heating body 23. Threaded heat conductive wires 24 are fixedly connected to the four sides of the bottom of the heating body 23. A feed trough is provided at the top of the kettle body 11. The outer surface of the feed trough is fixedly connected to the bottom of the feed pipe 12. A discharge trough is provided at the bottom of the kettle body 11. The outer surface of the discharge trough is fixedly connected to the top of the discharge pipe 13.
[0027] In this embodiment, the kettle body 11 provides a fixing effect for the partition plate 14, and the kettle body 11 and the partition plate 14 are connected to each other to form a compartment 15, and the interior of the kettle body 11 is connected to the bottom of the compartment 15. The heating mechanism 2 is provided to provide the effect of accelerating the reaction, and the power supply 21 provides power support for the electrode rod 22, and the electrode rod 22 can conduct heat to the heating body 23 and then to the threaded heat-conducting wire 24 through the heating body 23, and the threaded heat-conducting wire 24 is provided in the interior of the compartment 15, so that after the dye of the kettle body 11 enters, the dye entering the compartment 15 will be heated and penetrate into the external dye, the kettle body 11 is connected to the feed pipe 12 through the opened feed trough, so as to provide the effect of dye transmission, and the kettle body 11 is connected to the discharge pipe 13 through the opened discharge trough, so as to provide the effect of stable dye transmission.
[0028] Working principle:
[0029] like Figure 1-Figure 4 As shown, when the dye needs to be prepared, the required liquid dye can be poured into the feed pipe 12 connected to the outside of the feed slot opened in the kettle body 11, and the liquid dye will enter the inside of the kettle body 11 through the feed pipe 12, and the liquid dye entering the inside of the kettle body 11 will gradually fill up the whole and flow into the compartment 15 opened by the kettle body 11 and the partition plate 14. After the material is entered, the servo motor 31 can be started. After the servo motor 31 is started, it will drive the driving shaft 35 to rotate synchronously. When the driving shaft 35 rotates, it will drive the driving gear 33 connected thereto to rotate synchronously. When the driving gear 33 rotates, it will drive the gear 33 set in the connection cabin 32 to rotate. The auxiliary gear 34 rotates synchronously, and the auxiliary gear 34 will drive the auxiliary shaft 37 to rotate synchronously when rotating. When the auxiliary shaft 37 rotates, the auxiliary stirring blade 38 connected to it cooperates with the main stirring blade 36 connected to the driving shaft 35 to stir the medicine in the kettle body 11 and the feeding pipe 12. When powder is placed in, the anti-bottoming stirring blade 39 connected to the driving shaft 35 can scrape the bottom of the kettle body 11 to prevent sinking. During the stirring process, the power supply 21 can be started to conduct heat to the heating body 23 through the electrode rod 22 and heat the threaded heat conductive wire 24 set in the compartment 15 to quickly respond to the heating.
[0030] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. An alkaline dyeing reactor, characterized in that: include: A reaction mechanism (1), wherein the reaction mechanism (1) is provided with a kettle body (11), a stirring mechanism (3) is provided on the top of the kettle body (11), the stirring mechanism (3) comprises a connecting cabin body (32), the bottom of the connecting cabin body (32) is fixedly connected to the top of the kettle body (11), one side of the connecting cabin body (32) is provided with three rotating grooves, and the three rotating grooves are provided on the same side of the kettle body (11), the top of the connecting cabin body (32) is fixedly connected to the bottom of a servo motor (31), the output shaft of the servo motor (31) is fixedly connected to the top of a driving shaft (35), the outer surface of the driving shaft (35) is slidably and rotatably connected to the inner wall of the rotating groove, and the outer surface of the driving shaft (35) is fixedly connected to a plurality of main A stirring blade (36), the bottom four sides of the driving shaft (35) are fixedly connected with anti-sinking stirring blades (39), the outer surface of the driving shaft (35) is fixedly connected to the inner wall of the driving gear (33), the outer surface of the driving gear (33) is arranged to be connected to the inside of the cabin (32), both sides of the driving gear (33) are meshed and connected to one side of two auxiliary gears (34), the outer surfaces of the two auxiliary gears (34) are arranged to be connected to the inside of the cabin (32), the inner walls of the two auxiliary gears (34) are fixedly connected to the outer surface of the auxiliary shaft (37), the outer surface of the auxiliary shaft (37) is slidably and rotatably connected to the inner wall of the rotating groove, and the outer surface of the auxiliary shaft (37) is fixedly connected to a plurality of auxiliary stirring blades (38).
2. An alkaline dyeing reaction kettle according to claim 1, characterized in that: A partition block (14) is fixedly connected to the inner wall of the kettle body (11), two through grooves are provided on one side of the partition block (14), and a compartment (15) is provided at the bottom of the connection between the partition block (14) and the kettle body (11).
3. An alkaline dyeing reaction kettle according to claim 1, characterized in that: A heating mechanism (2) is provided on one side of the kettle body (11), and the heating mechanism (2) comprises a power source (21). The bottom circuit of the power source (21) is connected to two electrode rods (22), and the outer surfaces of the two electrode rods (22) penetrate and connect to the inner walls of the two through grooves.
4. An alkaline dyeing reaction kettle according to claim 3, characterized in that: The bottoms of the two electrode rods (22) are fixedly connected to one side of the heating body (23), and threaded heat-conducting wires (24) are fixedly connected to four sides of the bottom of the heating body (23).
5. An alkaline dyeing reaction kettle according to claim 1, characterized in that: A feed trough is provided on the top of the kettle body (11), and the outer surface of the feed trough is fixedly connected to the bottom of the feed pipe (12).
6. An alkaline dyeing reaction kettle according to claim 1, characterized in that: A discharge trough is provided at the bottom of the kettle body (11), and the outer surface of the discharge trough is fixedly connected to the top of the discharge pipe (13).