A noise reduction jaw crusher

By designing a fan and filter mechanism in a jaw crusher to remove dust, and using a noise reduction mechanism combined with shock absorber and spring to reduce noise, dust pollution and noise problems in the prior art are solved, achieving better environmental protection and operational safety.

CN222724380UActive Publication Date: 2025-04-08山东金鹤达新材料科技有限公司
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Patent Information

Application Number
CN202421161419.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-04-08
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

The existing noise reduction jaw crusher fails to effectively set up a dust removal structure when crushing materials, causing dust to pollute the environment and poses a threat to the health of the operators. At the same time, the buffer noise reduction structure is not effective.

Method used

A noise reduction jaw crusher including a base plate, a vertical plate, a telescopic rod, a wheel, a box, a fan, a filter mechanism and a noise reduction mechanism are designed. Dust is sucked in through the fan and filtered through the filter mechanism to avoid dust discharge; at the same time, a noise reduction mechanism combined with shock absorber and spring is used to reduce the shaking and noise of the crusher.

Benefits of technology

It effectively avoids dust pollution in the environment, reduces the harm to the health of the operator, and significantly improves the noise reduction effect of the crusher through the improved noise reduction structure.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a noise-reducing jaw crusher, comprising a bottom plate and a vertical plate, wherein a pair of telescopic rods are fixedly connected inside the right side of the vertical plate, a crusher body is fixedly connected to the left side of the telescopic rod, a box body is fixedly connected to the left side of the upper surface of the crusher body, a filtering mechanism is installed inside the box body, and a noise reduction mechanism is installed on the outer wall of the crusher body. The utility model relates to the technical field of jaw crushers. When the movable jaw plate and the like in the crusher body are working, the crusher body will be driven by the crushing force to drive the wheel to move on the bottom plate. At this time, the crusher body will drive the trapezoidal tooth plate to move, so that the trapezoidal tooth plate squeezes the gear, and the gear drives the concave plate to move on the vertical rod. At the same time, the concave plate cooperates with the second horizontal plate to squeeze the spring, so that the spring undergoes elastic deformation. In this way, the spring cooperates with a shock absorber and the like to perform shock absorption and buffering on the crusher body, thereby reducing the noise generated when it shakes, thereby achieving a better noise reduction effect.
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Description

Technical Field

[0001] The utility model relates to the technical field of jaw crushers, in particular to a noise-reducing jaw crusher. Background Art

[0002] As the main equipment in mining, crusher is mainly used to crush stones of different sizes. Crusher equipment mainly includes jaw crusher, impact crusher, impact crusher, compound crusher, single-stage hammer crusher, vertical crusher, gyratory crusher, cone crusher, roll crusher, double-roll crusher, two-in-one crusher and one-time forming crusher, among which jaw crusher is the most widely used.

[0003] For example, a noise reduction jaw crusher with publication number CN210729627U includes a housing. The utility model provides a filter screen, a filter housing, a connecting thread, a crushing blade, a second rotating shaft, a second motor and a bearing, so that unqualified stones after crushing can be blocked by the filter screen and processed by the crushing blade for a second time, thereby improving the processing quality of the crusher;

[0004] When the noise reduction jaw crusher crushes materials, there is no dust removal structure at the feed port of the box body. Therefore, the dust generated by the crushed materials will be discharged directly from the feed port as the box body shakes, which not only pollutes the environment, but also affects the health of the operators around who are in this environment for a long time. At the same time, the buffering noise reduction structure is set at the bottom of the box body, and the main force of the jaw crusher moves in the horizontal direction, so the buffering noise reduction effect is not good. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a noise-reducing jaw crusher, which solves the problem that the existing noise-reducing jaw crusher has no dust removal structure at the feed port and other positions of the box body, so that the dust generated by the crushed materials will be directly discharged from the feed port as the box body shakes, which not only pollutes the environment, but also causes the surrounding operators to be in this environment for a long time, which will also have an impact on their health. At the same time, the above-mentioned buffering noise reduction structure is set at the bottom of the box body, and the main force of the jaw crusher moves in the horizontal direction, so the buffering noise reduction effect is not good.

[0006] To achieve the above objectives, the utility model is implemented through the following technical solutions: a noise-reducing jaw crusher, comprising a bottom plate and a vertical plate, a pair of vertical plates being fixedly connected to the upper surface of the bottom plate, a pair of telescopic rods being fixedly connected to the inside of the right vertical plate, a crusher body being fixedly connected to the left side of the telescopic rods, two pairs of wheels being fixedly connected to the bottom of the crusher body, and the lower outer walls of the wheels are gap-matched with the inner walls of the slide grooves of the bottom plate, a box body being fixedly connected to the left side of the upper surface of the crusher body, a fan being fixedly connected to the right side of the box body, and an air intake pipe and an air outlet pipe of the fan being respectively connected to the inside of the crusher body and the box body, a filtering mechanism being installed inside the box body, and a noise reduction mechanism being installed on the outer wall of the crusher body.

[0007] Preferably, the filtering mechanism includes a first filter layer, a second filter layer and a filter mesh plate which respectively cooperate with the inner wall gap of the groove of the box body, a first horizontal plate is fixedly connected to the middle of the interior of the crusher body, and a moving jaw plate and a static jaw plate are respectively installed on the left and right sides above the first horizontal plate, and the right side of the static jaw plate is fixedly connected to the interior of the crusher body.

[0008] Preferably, an electric push rod is fixedly connected to the inner wall at the lower right side of the crusher body, and a baffle plate in contact with the lower surface of the first horizontal plate is fixedly connected to the left side of the electric push rod.

[0009] Preferably, a feed hopper is fixedly connected to the middle of the upper part of the crusher body.

[0010] Preferably, the noise reduction mechanism includes a shock absorber and a pair of second horizontal plates respectively fixed to the inner part of the left vertical plate and the outer wall of the right side, the inner side of the second horizontal plate is fixed with a vertical rod, the outer wall of the vertical rod is installed with a concave plate, and the inner wall of the through hole of the concave plate is gap-matched with the outer wall of the vertical rod, a spring is sleeved on the lower outer wall of the vertical rod, the groove of the concave plate is rotatably connected to a gear through a rotating shaft, and the right side of the gear is meshed with a trapezoidal tooth plate fixed to the crusher body.

[0011] Preferably, a base is fixedly connected to the lower right outer wall of the crusher body, and a motor is fixedly connected to the inside of the base, the output shaft of the motor is connected to a conveying auger, and the conveying auger is rotatably connected to the crusher body through a pair of bearings, and a discharge hopper fixed to the crusher body is provided in the middle below the conveying auger.

[0012] Beneficial Effects

[0013] The utility model provides a noise reduction jaw crusher, which has the following beneficial effects:

[0014] When the movable jaw plate in the crusher body is working, the crusher body will be driven by the crushing force to drive the wheel to move on the bottom plate. At this time, the crusher body will drive the trapezoidal tooth plate to move, so that the trapezoidal tooth plate squeezes the gear, and the gear drives the concave plate to move on the vertical rod. At the same time, the concave plate cooperates with the second horizontal plate to squeeze the spring, causing the spring to undergo elastic deformation. In this way, the spring cooperates with the shock absorber to dampen the crusher body and reduce the noise generated when it shakes, so the noise reduction effect is better.

[0015] When the movable jaw and the stationary jaw in the crusher body are crushing the material, the fan can be started to generate suction through the fan's air intake pipe to suck in the dust during crushing, and then discharge the dust into the box through the fan's air outlet pipe. The dust is filtered through the filter plate, the second filter layer and the first filter layer in turn, and then discharged through the opening on the left side of the box, thus avoiding environmental pollution and minimizing the harm to the health of surrounding operators.

[0016] The materials to be crushed can be discharged into the crusher body through the feed hopper, and at the same time, the transmission assembly on the moving jaw plate cooperates with the static jaw plate to crush the falling materials, and then the electric push rod is started to drive the baffle to move back and forth regularly, so that the crushed materials can continue to fall down, and then the motor is started to make the output shaft of the motor drive the conveying auger to rotate. Since the conveying auger is a bidirectional symmetrical structure, the material can be transported to the middle and discharged from the discharge hopper to complete the material crushing. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of the utility model.

[0018] Figure 2 It is a plan cross-sectional view of the utility model.

[0019] Figure 3 It is a partially enlarged schematic diagram of the utility model.

[0020] Figure 4 It is a partially enlarged schematic diagram of the utility model.

[0021] Figure 5 It is a partially enlarged schematic diagram of the utility model.

[0022] Figure 6 It is a partially enlarged schematic diagram of the utility model.

[0023] In the figure: 1. bottom plate; 2. vertical plate; 3. telescopic rod; 4. crusher body; 5. wheel; 6. box body; 7. fan; 8. first filter layer; 9. second filter layer; 10. filter screen; 11. first horizontal plate; 12. moving jaw plate; 13. static jaw plate; 14. electric push rod; 15. baffle; 16. feed hopper; 17. shock absorber; 18. second horizontal plate; 19. vertical rod; 20. concave plate; 21. spring; 22. gear; 23. trapezoidal tooth plate; 24. machine base; 25. motor; 26. conveying auger; 27. discharge hopper. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-6 The utility model provides a technical solution: a noise reduction jaw crusher, comprising a bottom plate 1 and a vertical plate 2, a pair of vertical plates 2 are fixedly connected to the upper surface of the bottom plate 1, a pair of telescopic rods 3 are fixedly connected to the inside of the right vertical plate 2, a crusher body 4 is fixedly connected to the left side of the telescopic rod 3, two pairs of wheels 5 are fixedly connected to the lower part of the crusher body 4, and the lower outer wall of the wheel 5 is gap-matched with the inner wall of the slide groove of the bottom plate 1, a box body 6 is fixedly connected to the left side of the upper surface of the crusher body 4, a fan 7 is fixedly connected to the right side of the box body 6, and the air intake pipe and the air outlet pipe of the fan 7 are respectively connected to the crusher body 4 and the inside of the box body 6, a filtering mechanism is installed inside the box body 6, and a noise reduction mechanism is installed on the outer wall of the crusher body 4;

[0026] Two slide grooves can be processed above the bottom plate 1, so that when the crusher body 4 drives the wheel 5 to move, the slide groove can limit the wheel 5, making the crusher body 4 more stable when moving. At the same time, a telescopic rod 3 is arranged between the crusher body 4 and the vertical plate 2 on the right side, so that the telescopic rod 3 can support the crusher body 4.

[0027] The present embodiment is further configured such that the filtering mechanism comprises a first filtering layer 8, a second filtering layer 9 and a filtering screen plate 10 respectively matched with the inner wall gap of the groove of the box body 6, a first horizontal plate 11 is fixedly connected to the middle of the interior of the crusher body 4, a movable jaw plate 12 and a static jaw plate 13 are respectively installed on the left and right sides above the first horizontal plate 11, and the right side of the static jaw plate 13 is fixedly connected to the interior of the crusher body 4;

[0028] A movable jaw plate 12 and a static jaw plate 13 can be arranged above the first horizontal plate 11. A transmission assembly is installed on the movable jaw plate 12, which can cooperate with the static jaw plate 13 to crush the material. This is the prior art and can be fully realized by personnel in this field, so it will not be described in detail. At the same time, a number of openings and 3 pairs of grooves are processed on the left side and the inside of the box body 6, and a first filter layer 8, a second filter layer 9 and a filter mesh plate 10 are arranged at each pair of grooves. The first filter layer 8 is made of non-woven fabric, and the second filter layer 9 is made of filter cotton. In combination with the filter mesh plate 10, dust can be filtered.

[0029] This embodiment is further configured such that an electric push rod 14 is fixedly connected to the inner wall at the lower right side of the crusher body 4, and a baffle 15 affixed to the lower surface of the first horizontal plate 11 is fixedly connected to the left side of the electric push rod 14;

[0030] An opening can be machined inside the first transverse plate 11, and the opening can be closed and exposed by the electric push rod 14 and the baffle 15, so as to control the material discharge.

[0031] This embodiment is further configured such that a feed hopper 16 is fixedly connected to the middle of the upper part of the crusher body 4 .

[0032] The present embodiment is further configured such that the noise reduction mechanism comprises a shock absorber 17 and a pair of second transverse plates 18 respectively fixed to the inner side and the outer side wall of the left vertical plate 2, a vertical rod 19 is fixed to the inner side of the second transverse plate 18, a concave plate 20 is installed on the outer wall of the vertical rod 19, and the inner wall of the through hole of the concave plate 20 is gap-matched with the outer wall of the vertical rod 19, a spring 21 is sleeved on the lower outer wall of the vertical rod 19, a gear 22 is rotatably connected to the groove of the concave plate 20 through a rotating shaft, and a trapezoidal tooth plate 23 fixedly arranged with the crusher body 4 is meshedly connected to the right side of the gear 22;

[0033] A through hole can be processed inside the concave plate 20, and a vertical rod 19 can be installed at the through hole, so that the vertical rod 19 can limit the concave plate 20. At the same time, when the movable jaw plate 12 in the crusher body 4 is working, the crusher body 4 is subjected to the crushing force and drives the wheel 5 to move on the bottom plate 1. At this time, the crusher body 4 will drive the trapezoidal tooth plate 23 to move, so that the trapezoidal tooth plate 23 squeezes the gear 22, and the gear 22 drives the concave plate 20 to move on the vertical rod 19. At the same time, the concave plate 20 cooperates with the second cross plate 18 to squeeze the spring 21, so that the spring 21 undergoes elastic deformation. In this way, the spring 21 cooperates with the shock absorber 17 to perform shock absorption and buffering on the crusher body 4, thereby reducing the noise generated when it shakes, thereby having a better noise reduction effect.

[0034] The present embodiment is further configured such that a base 24 is fixedly connected to the outer wall at the lower right side of the crusher body 4, and a motor 25 is fixedly connected to the inside of the base 24, the output shaft of the motor 25 is connected to a conveying auger 26, and the conveying auger 26 is rotatably connected to the crusher body 4 through a pair of bearings, and a discharge hopper 27 fixedly connected to the crusher body 4 is provided in the middle below the conveying auger 26;

[0035] The motor 25 can be started so that the output shaft of the motor 25 drives the conveying auger 26 to rotate. Since the conveying auger 26 is a bidirectional symmetrical structure, the material can be transported to the middle and discharged from the discharge hopper.

[0036] It is worth noting that the models of the electrical structures involved in this application can be selected according to user needs, and only need to meet the use requirements of this application. At the same time, the corresponding control circuits are all existing technologies and can be fully implemented by personnel in this field, so no further details will be given.

[0037] By those skilled in the art, the components in this case are connected in sequence. The specific connection and operation sequence should refer to the following working principle. The detailed connection means are well-known technologies in the field. The following mainly introduces the working principle and process.

[0038] Embodiment: When it is necessary to use this device, the external power supply and control circuit of each electrical structure can be connected, and then the material to be crushed can be discharged into the interior of the crusher body 4 through the feed hopper 16, and at the same time, the transmission assembly on the movable jaw plate 12 cooperates with the static jaw plate 13 to crush the falling material, and then the electric push rod 14 is started, so that the electric push rod 14 drives the baffle 15 to reciprocate regularly, so that the crushed material can continue to fall downward, and then the motor 25 is started, so that the output shaft of the motor 25 drives the conveying auger 26 to rotate. Since the conveying auger 26 is a bidirectional symmetrical structure, the material can be transported to the middle, so that the material is discharged from the discharge hopper, thereby completing the material crushing;

[0039] When the movable jaw plate 12 in the crusher body 4 is working, the crusher body 4 is subjected to the crushing force and drives the wheel 5 to move on the bottom plate 1. At this time, the crusher body 4 drives the trapezoidal tooth plate 23 to move, so that the trapezoidal tooth plate 23 squeezes the gear 22, and the gear 22 drives the concave plate 20 to move on the vertical rod 19. At the same time, the concave plate 20 cooperates with the second horizontal plate 18 to squeeze the spring 21, so that the spring 21 undergoes elastic deformation. In this way, the spring 21 cooperates with the shock absorber 17 to perform shock absorption and buffering on the crusher body 4, thereby reducing the noise generated when it shakes, so the noise reduction effect is better;

[0040] When the moving jaw 12 and the stationary jaw 13 in the crusher body 4 are crushing the material, the fan 7 can be started so that the suction pipe of the fan 7 generates suction to suck in the dust during crushing, and then discharge the dust into the box body 6 through the outlet pipe of the fan 7. The dust is filtered through the filter plate 10, the second filter layer 9 and the first filter layer 8 in turn, and then discharged through the opening on the left side of the box body 6, thereby avoiding environmental pollution and minimizing the harm to the health of surrounding operators.

[0041] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".

[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A noise reduction jaw crusher, comprising a bottom plate (1) and vertical plates (2), wherein a pair of vertical plates (2) are fixedly connected to the upper surface of the bottom plate (1), characterized in that: A pair of telescopic rods (3) are fixedly connected inside the right vertical plate (2), a crusher body (4) is fixedly connected to the left side of the telescopic rod (3), two pairs of wheels (5) are fixedly connected below the crusher body (4), and the lower outer wall of the wheel (5) is gap-matched with the inner wall of the slide groove of the bottom plate (1), a box body (6) is fixedly connected to the left side of the upper surface of the crusher body (4), a fan (7) is fixedly connected to the right side of the box body (6), and the air intake pipe and the air outlet pipe of the fan (7) are respectively connected to the inside of the crusher body (4) and the box body (6), a filtering mechanism is installed inside the box body (6), and a noise reduction mechanism is installed on the outer wall of the crusher body (4).

2. A noise reduction jaw crusher according to claim 1, characterized in that: The filtering mechanism comprises a first filtering layer (8), a second filtering layer (9) and a filtering screen plate (10) which respectively cooperate with the inner wall gap of the groove of the box body (6); a first transverse plate (11) is fixedly connected to the middle of the interior of the crusher body (4); a movable jaw plate (12) and a stationary jaw plate (13) are respectively installed on the left and right sides above the first transverse plate (11); and the right side of the stationary jaw plate (13) is fixedly connected to the interior of the crusher body (4).

3. A noise reduction jaw crusher according to claim 1, characterized in that: An electric push rod (14) is fixedly connected to the inner wall at the lower right side of the crusher body (4), and a baffle (15) abutting against the lower surface of the first horizontal plate (11) is fixedly connected to the left side of the electric push rod (14).

4. A noise reduction jaw crusher according to claim 1, characterized in that: A feed hopper (16) is fixedly connected to the middle of the upper part of the crusher body (4).

5. The noise reduction jaw crusher according to claim 1, characterized in that: The noise reduction mechanism comprises a shock absorber (17) and a pair of second transverse plates (18) respectively fixed to the inner side and the outer wall of the left vertical plate (2), the inner side of the second transverse plate (18) being fixed to a vertical rod (19), the outer wall of the vertical rod (19) being mounted with a concave plate (20), and the inner wall of the through hole of the concave plate (20) being gap-matched with the outer wall of the vertical rod (19), a spring (21) being sleeved on the lower outer wall of the vertical rod (19), a gear (22) being rotatably connected to the groove of the concave plate (20) via a rotating shaft, and the right side of the gear (22) being meshingly connected with a trapezoidal tooth plate (23) fixedly arranged with the crusher body (4).

6. A noise reduction jaw crusher according to claim 1, characterized in that: A base (24) is fixedly connected to the outer wall at the lower right side of the crusher body (4), and a motor (25) is fixedly connected to the inside of the base (24). The output shaft of the motor (25) is connected to a conveying auger (26), and the conveying auger (26) is rotatably connected to the crusher body (4) through a pair of bearings. A discharge hopper (27) fixedly connected to the crusher body (4) is provided in the middle below the conveying auger (26).

Citation Information

Patent Citations

  • Noise reduction type jaw crusher

    CN210729627U