Ultrasonic cleaning device for straight pipe processing

Abstract

The utility model discloses an ultrasonic cleaning device for straight tube processing, including a cleaning box, a cleaning component is arranged inside the cleaning box, and an ultrasonic generator is arranged outside the cleaning box, and an ultrasonic transducer matched with the ultrasonic generator is fixed on the inner wall of the cleaning box, a feeding component is arranged on the upper end of the cleaning box, and the feeding component includes a support frame, an electric hydraulic cylinder, a feeding cover plate and an electromagnetic ring seat, and an air-drying component is arranged above the feeding component, and two air-drying components are arranged, and the two air-drying components are respectively arranged on the upper ends of two extension plates. The ultrasonic cleaning device for straight tube processing, the present application fixes the upper end of the straight tube by the feeding component, and then transports the straight tube to the inside of the cleaning box, starts the ultrasonic generator, so that the cleaning liquid scrubs the outer wall of the straight tube, and at the same time, the inner wall of the straight tube is cleaned by the cleaning component, so that the inner and outer walls of the straight tube can be cleaned synchronously, thereby improving the cleaning efficiency and reducing the cleaning cost.

Description

Technical Field

[0001] The utility model relates to the technical field related to straight pipe processing, in particular to an ultrasonic cleaning device for straight pipe processing. Background Art

[0002] A straight pipe refers to a pipe with a straight body, usually made of seamless steel pipe or welded steel pipe. Straight pipes can be used in different occasions according to their different outer diameters and thicknesses. Straight pipes are widely used in the industrial field. For example, in the petroleum, chemical, electric power, automobile, shipbuilding and other industries, straight pipes are widely used as important transportation pipelines. In the construction field, straight pipes are also used in drainage, ventilation and air conditioning. In addition, straight pipes can also be used to make steel structures of various prefabricated shapes, such as frames, brackets, etc. In short, as an important pipeline material, straight pipes play an important role in the industrial and construction fields. After the straight pipe is processed, it needs to be cleaned because there is dirt inside and outside the straight pipe.

[0003] When in use, the existing cleaning device can only clean the inner wall or the outer wall of the straight pipe separately, which not only reduces the cleaning efficiency but also increases the cleaning cost. At the same time, after the cleaning is completed, the liquid adhering to the inner and outer walls cannot be removed, causing some metal straight pipes to be easily corroded, reducing the quality of the straight pipe. In view of the above problems, the existing equipment needs to be improved. Utility Model Content

[0004] The purpose of the utility model is to provide an ultrasonic cleaning device for straight tube processing, so as to solve the problem that the existing cleaning device proposed in the above background technology can only clean the inner wall or the outer wall of the straight tube separately when in use, which not only reduces the cleaning efficiency but also increases the cleaning cost. At the same time, after the cleaning is completed, the liquid adhering to the inner wall and the outer wall cannot be removed, which makes some straight tubes made of metal materials easily corroded, thereby reducing the quality of the straight tube.

[0005] To achieve the above purpose, the utility model provides the following technical solutions: an ultrasonic cleaning device for straight pipe processing, comprising a cleaning box,

[0006] A cleaning assembly is provided inside the cleaning box, and an ultrasonic generator is provided on the outside of the cleaning box, and an ultrasonic transducer matching the ultrasonic generator is fixed on the inner wall of the cleaning box; a loading assembly is provided at the upper end of the cleaning box, and the loading assembly includes a support frame, an electric hydraulic cylinder, a loading cover plate and an electromagnetic ring seat; an electric hydraulic cylinder is provided in the middle of the inner side of the upper end of the support frame, and the output end of the electric hydraulic cylinder is connected to the middle of the top of the loading cover plate, and a plurality of electromagnetic ring seats are equidistantly provided at the bottom of the lower end of the loading cover plate; extension plates are symmetrically provided in the middle of both sides of the upper end of the support frame, and a support rod provided in the middle of the lower end of the extension plate passes through the side of the loading cover plate and is connected to the upper end of the cleaning box; an air-drying assembly is provided above the loading assembly, and two air-drying assemblies are provided, and the two air-drying assemblies are respectively provided at the upper ends of the two extension plates.

[0007] Preferably, the cleaning assembly includes a partition seat, a micro motor and a cleaning rod, a plurality of micro motors are equidistantly arranged at the lower end of the partition seat, and the output end of the micro motor passes through the partition seat and is connected to the lower end of the corresponding cleaning rod. At the same time, a drainage pipe arranged on one side of the partition seat passes through the cleaning box and extends to the outside of the cleaning box.

[0008] Preferably, each of the cleaning rods is located below the middle position of each electromagnetic ring seat, and the cleaning rods and the electromagnetic ring seats are arranged in a one-to-one correspondence.

[0009] Preferably, the air-drying component includes an air dryer and an exhaust head, an exhaust head is arranged in the middle of the lower end of the air dryer, and an exhaust duct is arranged at the lower end of one side of the air dryer, and a fixing ring is symmetrically arranged on the outer side of the other end of the exhaust duct, the fixing ring is sleeved on the outer side of one end of the mounting frame, and the other end of the mounting frame is connected to the outer wall of the cleaning box, and a plurality of exhaust nozzles are equidistantly arranged on the exhaust duct near the upper side of the cleaning box.

[0010] Preferably, a support plate is provided in the middle of the air dryer, and an exhaust fan is provided on one side of the upper end of the support plate. At the same time, a dustproof mesh plate is installed at a position corresponding to the exhaust fan on the upper end of one side of the air dryer. A vent is opened on the other side of the support plate, and a plurality of electric heating tubes are equidistantly arranged inside the vent. At the same time, the upper and lower ends of the electric heating tubes are connected to the inside of the air dryer through a positioning card frame. A temperature detector is provided on one side of the air dryer below the support plate.

[0011] Compared with the prior art, the utility model has the following beneficial effects: the ultrasonic cleaning device for straight pipe processing is

[0012] (1) In order to solve the problem that the existing cleaning device can only clean the inner wall or the outer wall of the straight pipe separately when in use, which not only reduces the cleaning efficiency but also increases the cleaning cost, the present application fixes the upper end of the straight pipe through a feeding assembly, then transports the straight pipe to the inside of the cleaning box, starts the ultrasonic generator, so that the cleaning liquid brushes the outer wall of the straight pipe, and at the same time cleans the inner wall of the straight pipe through the cleaning assembly, so that the inner and outer walls of the straight pipe can be cleaned synchronously, thereby improving the cleaning efficiency and reducing the cleaning cost;

[0013] (2) In order to solve the problem that the existing cleaning device is unable to remove the liquid adhered to the inner and outer walls after cleaning, which makes some metal straight pipes easily corroded and reduces the quality of straight pipe use, the present application uses an exhaust fan to filter the external gas through a dustproof mesh plate, and then brings the heat generated by the electric heating tube into the exhaust head and the exhaust pipe, and then blows it out from the exhaust head and the exhaust nozzle, so that the hot gas can dry the liquid adhered to the inner and outer walls of the straight pipe respectively, so that the straight pipe is not easy to rust after cleaning, thereby improving the quality of straight pipe use. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the front cross-sectional structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the front view structure of the utility model;

[0016] Figure 3 This is a schematic diagram of the front cross-sectional structure of the air dryer of the utility model.

[0017] In the figure: 1. cleaning box; 2. ultrasonic generator; 3. ultrasonic transducer; 4. cleaning component; 401. partition seat; 402. micro motor; 403. cleaning rod; 5. drain pipe; 6. support frame; 7. electric hydraulic cylinder; 8. loading cover plate; 9. electromagnetic ring seat; 10. extension plate; 11. support rod; 12. air dryer; 1201. support plate; 1202. exhaust fan; 1203. dustproof mesh plate; 1204. electric heating tube; 1205. positioning card frame; 1206. temperature detector; 13. exhaust head; 14. exhaust pipe; 15. fixing ring; 16. mounting frame; 17. exhaust nozzle. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figure 1-3 The utility model provides a technical solution: an ultrasonic cleaning device for straight pipe processing, according to Figure 1 and Figure 2 As shown, a cleaning component 4 is arranged inside the cleaning box 1, and the cleaning component 4 includes a partition seat 401, a micro motor 402 and a cleaning rod 403. A plurality of micro motors 402 are equidistantly arranged at the lower end of the partition seat 401, and the output end of the micro motor 402 passes through the partition seat 401 and is connected to the lower end of the corresponding cleaning rod 403. The correspondingly connected cleaning rod 403 is driven to rotate by the micro motor 402 to improve the cleaning effect. The cleaning rod 403 is located below the middle position of each electromagnetic ring seat 9, and the cleaning rod 403 and the electromagnetic ring seat 9 are arranged one by one, so that the inside of the straight pipe is plugged into the cleaning rod 403, which is convenient for cleaning the inner wall of the straight pipe by the cleaning rod 403. At the same time, a drain pipe 5 arranged on one side of the partition seat 401 passes through the cleaning box 1 and extends to the outside of the cleaning box 1, so as to discharge the dirty liquid after cleaning. An ultrasonic generator 2 is arranged on the outside of the cleaning box 1, and an ultrasonic transducer 3 matching the ultrasonic generator 2 is fixed on the inner wall of the cleaning box 1.

[0020] according to Figure 1 and Figure 2 As shown, a feeding assembly is provided at the upper end of the cleaning box 1, and the feeding assembly includes a support frame 6, an electric hydraulic cylinder 7, a feeding cover plate 8 and an electromagnetic ring seat 9. An electric hydraulic cylinder 7 is provided in the middle of the inner side of the upper end of the support frame 6, and the output end of the electric hydraulic cylinder 7 is connected to the middle of the top of the feeding cover plate 8. At the same time, a plurality of electromagnetic ring seats 9 are equidistantly provided at the bottom of the lower end of the feeding cover plate 8. The position of the electromagnetic ring seat 9 is snap-connected with the corresponding ventilation holes on the feeding cover plate 8, which is convenient for fixing the upper end of the straight pipe and facilitating the entry of hot gas into the straight pipe to air-dry the inner wall of the straight pipe. Extension plates 10 are symmetrically provided in the middle of both sides of the upper end of the support frame 6, and a support rod 11 provided in the middle of the lower end of the extension plate 10 passes through the side of the feeding cover plate 8 and is connected to the upper end of the cleaning box 1, so that the feeding cover plate 8 has a certain stability when being raised and lowered.

[0021] according to Figure 1 , Figure 2 and Figure 3 As shown, an air-drying component is arranged above the feeding component, and two air-drying components are arranged. At the same time, the two air-drying components are arranged at the upper ends of the two extension plates 10 respectively, so that the straight tube below after cleaning can be air-dried, thereby improving the air-drying efficiency.

[0022] Specifically, the air-drying component includes an air dryer 12 and an exhaust head 13. A support plate 1201 is provided in the middle of the air dryer 12, and an exhaust fan 1202 is provided on one side of the upper end of the support plate 1201. At the same time, a dust-proof screen plate 1203 is installed at the upper end of one side of the air dryer 12 at a position corresponding to the exhaust fan 1202, so as to filter the gas entering the air dryer 12. A vent is provided on the other side of the support plate 1201, and a plurality of electric heating tubes 1204 are equidistantly provided inside the vent. At the same time, the upper and lower ends of the electric heating tubes 1204 are connected to the inside of the air dryer 12 through a positioning card frame 1205. The inside of the air dryer 12 is located A temperature detector 1206 is provided on one side below the support plate 1201 to facilitate the detection of the temperature in the gas, ensure that the temperature meets the air-drying requirements, and improve the air-drying efficiency. An exhaust head 13 is provided in the middle of the lower end of the air dryer 12 to facilitate air-drying the inner wall of the straight tube, and an exhaust duct 14 is provided at the lower end of one side of the air dryer 12. At the same time, a fixing ring 15 is symmetrically provided on the outer side of the other end of the exhaust duct 14. The fixing ring 15 is sleeved on the outer side of one end of the mounting frame 16, and the other end of the mounting frame 16 is connected to the outer wall of the cleaning box 1. The exhaust duct 14 is equidistantly provided with a plurality of exhaust nozzles 17 on the upper side of the cleaning box 1 to facilitate air-drying the side of the outer wall of the straight tube.

[0023] When in use, the upper end of the straight tube is engaged and fixed with the electromagnetic ring seat 9 in turn, and then the electric hydraulic cylinder 7 is started to push the loading cover plate 8 to move downward on the support rod 11, so that the straight tubes are respectively plugged into the outer sides of the cleaning rods 403 correspondingly arranged inside the cleaning box 1, and then the ultrasonic generator 2, the ultrasonic transducer 3 and the micro motor 402 are started. The ultrasonic generator 2 and the ultrasonic transducer 3 are used in combination to clean the outer wall of the straight tube. At the same time, the micro motor 402 drives the cleaning rod 403 to rotate to clean the inner wall of the straight tube. After cleaning, the electric hydraulic cylinder 7 is started to pull the loading cover plate 8 to move upward on the support rod 11, and the cleaned straight tube is pulled out of the cleaning box 1, and then Start the exhaust fan 1202 and the temperature detector 1206 and turn on the electric heating tube 1204, so that the exhaust fan 1202 filters the external air through the dustproof mesh plate 1203 and then enters the air dryer 12, and brings the heat generated by the electric heating tube 1204 into the exhaust head 13 and the exhaust pipe 14. At the same time, the temperature of the gas continues to be detected by the temperature detector 1206, and then the hot gas is discharged through the exhaust head 13 to dry the inner wall of the straight pipe, and the hot gas in the exhaust pipe 14 is discharged through the exhaust nozzle 17 to dry the outer wall of the straight pipe. After the air drying is completed, the straight pipe is separated from the electromagnetic ring seat 9, and the cleaned straight pipe is disassembled and unloaded.

[0024] The directions or positional relationships indicated by terms such as "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the protection content of the present invention.

[0025] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. An ultrasonic cleaning device for straight pipe processing, comprising a cleaning box (1), characterized in that: A cleaning assembly (4) is arranged inside the cleaning box (1), and an ultrasonic generator (2) is arranged outside the cleaning box (1). An ultrasonic transducer (3) matching the ultrasonic generator (2) is fixed on the inner wall of the cleaning box (1). A feeding assembly is arranged at the upper end of the cleaning box (1), and the feeding assembly comprises a support frame (6), an electric hydraulic cylinder (7), a feeding cover plate (8) and an electromagnetic ring seat (9). An electric hydraulic cylinder (7) is arranged in the middle of the inner side of the upper end of the support frame (6), and the electric hydraulic cylinder (7) The output end is connected to the middle of the top of the loading cover plate (8), and a plurality of electromagnetic ring seats (9) are equidistantly arranged at the bottom of the lower end of the loading cover plate (8). Extension plates (10) are symmetrically arranged in the middle of both sides of the upper end of the support frame (6), and a support rod (11) arranged in the middle of the lower end of the extension plate (10) passes through the side of the loading cover plate (8) and is connected to the upper end of the cleaning box (1). An air-drying component is arranged above the loading component, and two air-drying components are arranged, and the two air-drying components are respectively arranged at the upper ends of the two extension plates (10).

2. The ultrasonic cleaning device for straight tube processing according to claim 1, characterized in that: The cleaning component (4) comprises a partition seat (401), a micro motor (402) and a cleaning rod (403); a plurality of micro motors (402) are equidistantly arranged at the lower end of the partition seat (401); the output ends of the micro motors (402) pass through the partition seat (401) and are connected to the lower ends of the corresponding cleaning rods (403); and a liquid discharge pipe (5) arranged on one side of the partition seat (401) passes through the cleaning box (1) and extends to the outside of the cleaning box (1).

3. The ultrasonic cleaning device for straight tube processing according to claim 2, characterized in that: Each cleaning rod (403) is located below the middle position of each electromagnetic ring seat (9), and the cleaning rod (403) and the electromagnetic ring seat (9) are arranged in a one-to-one correspondence.

4. The ultrasonic cleaning device for straight tube processing according to claim 1, characterized in that: The air drying component comprises an air dryer (12) and an exhaust head (13), wherein the exhaust head (13) is arranged in the middle of the lower end of the air dryer (12), and an exhaust pipe (14) is arranged at the lower end of one side of the air dryer (12), and a fixing ring (15) is symmetrically arranged on the outer side of the other end of the exhaust pipe (14), wherein the fixing ring (15) is sleeved on the outer side of one end of a mounting frame (16), and the other end of the mounting frame (16) is connected to the outer wall of the cleaning box (1), and a plurality of exhaust nozzles (17) are equidistantly arranged on the upper side of the exhaust pipe (14) near the cleaning box (1).

5. The ultrasonic cleaning device for straight tube processing according to claim 4, characterized in that: A support plate (1201) is arranged in the middle of the air dryer (12), and an exhaust fan (1202) is arranged on one side of the upper end of the support plate (1201). At the same time, a dustproof screen (1203) is installed at a position corresponding to the exhaust fan (1202) on the upper end of one side of the air dryer (12). A ventilation hole is opened on the other side of the support plate (1201), and a plurality of electric heating tubes (1204) are arranged at equal intervals inside the ventilation hole. At the same time, the upper and lower ends of the electric heating tubes (1204) are connected to the inside of the air dryer (12) through a positioning card frame (1205). A temperature detector (1206) is arranged on one side of the air dryer (12) below the support plate (1201).

Images