A shaper for sensitive components
By designing an automated forming device, including forming base plate, fixing unit, positioning unit and protective box, the problems of manual fixing and slag removal in sensitive components are solved, and an efficient and automated forming and processing process is achieved.
Patent Information
- Application Number
- CN202421067380.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-05-16
AI Technical Summary
Existing sensitive components need to be manually fixed and placed during processing, which takes up a large space and easily enters the equipment during the forming process, resulting in high maintenance costs and low production efficiency.
A forming device is designed, including a forming base plate, a fixing unit, a positioning unit, a forming assembly and a protective box. By automatically adjusting the spacing, the fixing unit and positioning unit, combined with the design of the protective box, an automated forming and processing process is realized, avoiding the debris from entering the equipment.
It realizes the forming and processing of sensitive components without manual placement and fixation, which reduces space occupation, reduces maintenance costs, and improves processing speed and production efficiency.
Smart Images
Figure CN222725208U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sensitive element processing, in particular to a former for sensitive elements. Background Art
[0002] Sensitive element refers to the element that can sensitively sense the measured variable and respond. It is the part of the sensor that can directly sense the measured variable. It is an important part of the sensor. The next link is the conversion element, which is a special electronic element that can keenly sense certain physical, chemical, and biological information and convert it into electrical information.
[0003] Existing sensitive components are used in various household appliances, such as smart rice cookers, mobile phones, computers, etc. With the advancement of the times and the high-specification requirements for 5G communication signals, more products will inevitably use sensitive components. When processing, sensitive components on the market need to be fixed or taken manually when placed in the processing position, which requires a large space for processing. In addition, during the forming process, the product and the equipment are in the same bin. During the forming process, debris can easily enter the processing equipment, resulting in high maintenance costs, long processing time, and low production efficiency.
[0004] The existing technology has defects and needs to be improved. Utility Model Content
[0005] In order to solve the defects existing in the existing technology, the utility model provides a former for a sensitive element.
[0006] The technical document provided by the utility model is a former for sensitive elements, comprising a forming base plate, on which a fixing unit, a positioning unit, a forming component and a protective box are respectively arranged, an elongated groove is arranged in the middle of the forming base plate, the bottom end of the forming component is installed in the elongated groove, the forming component is arranged in the protective box, a forming hole is opened on one side of the protective box, the fixing unit and the positioning unit are arranged opposite to each other, the fixing unit and the positioning unit are both arranged on one side of the protective box, and one end of the forming component passes through the forming hole and is arranged between the fixing unit and the positioning unit.
[0007] Preferably, the positioning unit includes a positioning base, a positioning cylinder, a positioning rotator and a positioning clamp, the positioning base is arranged on the forming base plate, the positioning cylinder is installed on the positioning base, the output end of the positioning cylinder is connected to the positioning rotator, and the positioning frame is installed on the positioning rotator.
[0008] Preferably, the fixing unit includes a fixing base, a fixing groove and a fixer, the fixing base is arranged on the forming base plate, the fixer is installed on the top of the fixing base, the fixing groove is arranged on the fixing base, and the fixing groove is arranged below the fixing base.
[0009] Preferably, the forming assembly includes a forming unit, a forming frame and a power unit, the bottom end of the forming frame is arranged on the shaping base plate, the bottom end of the forming unit is arranged in an elongated groove, the top end of the forming unit is arranged upward through the forming frame, the fixed end of the power unit is arranged on the top end of the forming frame, and the output end of the power unit passes through the forming frame and is connected to the top end of the forming unit in the forming frame.
[0010] Preferably, the power unit includes a power motor, a power telescopic rod and a power connecting head, the fixed end of the power motor is arranged at the top of the forming frame, the output end of the power motor is connected to one end of the power telescopic rod, the other end of the power telescopic rod passes through the forming frame and is connected to the power connecting head, and the power connecting head is connected to the top of the forming unit.
[0011] Preferably, the forming unit includes a forming connection block, a first forming clamp arm, a second forming clamp arm, an elastic support member, a forming clamp and a forming limiter. The forming connection block is embedded in the forming frame, the bottom end of the forming connection block is connected to one end of the first forming clamp arm, the forming clamp is installed on the other end of the first forming clamp arm, the bottom end of the second forming clamp arm is arranged in an elongated groove, and the forming limiter is installed on a protrusion at one end of the second forming clamp arm, the first forming clamp arm and the second forming clamp arm are respectively connected at both ends of the elastic support member, and the forming clamp and the forming limiter are used in combination.
[0012] Preferably, the elastic support member includes a support column, a first bearing and a second bearing, the first bearing and the second bearing are respectively arranged in the first forming clamp arm and the second forming clamp arm, and the first bearing and the second bearing are respectively connected to both ends of the support column.
[0013] Preferably, it further comprises a displacement unit, wherein the displacement unit is arranged in the forming base plate, the displacement unit comprises a displacement cylinder and a displacement slide, the displacement slide is arranged on the displacement cylinder, and the displacement cylinder is arranged in the forming base plate.
[0014] Compared with the beneficial effects of the prior art, the utility model is provided with a fixing unit and a positioning unit which can automatically adjust the spacing. At the same time, the positioning unit can unload the finished product. At the same time, a forming component protected in a protective box is provided. The forming unit is driven by a power unit to perform forming processing on the fixed product. There is no need for manual placement and taking, and the space occupied is small. At the same time, a protective cover is provided to ensure that the slag during product processing is processed outside the forming equipment, and no damage is caused to the equipment. The maintenance cost is low, the processing speed is fast, the production efficiency is high, and it has good market application value. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the structure of the positioning unit of the utility model;
[0017] Figure 3 This is a schematic diagram of the structure of the fixed unit of the utility model;
[0018] Figure 4 This is a schematic diagram of the structure of the forming unit of the utility model.
[0019] Markings: forming base plate 1, fixing unit 2, positioning unit 3, forming assembly 4, protective box 5, positioning base 31, positioning cylinder 32, positioning rotator 33, positioning clamp 34, fixing base 21, fixing groove 22, fixer 23, forming connecting block 42, first forming clamp arm 43, second forming clamp arm 44, elastic support 45, forming frame 41, forming clamp 46, forming limiter 47. DETAILED DESCRIPTION
[0020] It should be noted that the above-mentioned technical features are further combined with each other to form various embodiments not listed above, which are all deemed to be within the scope of the present utility model specification; and, for ordinary technicians in this field, they can be improved or transformed according to the above description, and all these improvements and transformations should fall within the scope of protection of the claims attached to the present utility model.
[0021] In order to facilitate the understanding of the present invention, the present invention is described in more detail below in conjunction with the accompanying drawings and specific embodiments. The accompanying drawings provide preferred embodiments of the present invention. However, the present invention can be implemented in many different forms and is not limited to the embodiments described in this specification. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive.
[0022] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this specification are for illustrative purposes only.
[0023] Unless otherwise defined, all technical and scientific terms used in this specification have the same meanings as those commonly understood by technicians in the technical field of the utility model. The terms used in this specification are only for the purpose of describing specific embodiments and are not used to limit the utility model.
[0024] The utility model is described in detail below in conjunction with the accompanying drawings.
[0025] like Figure 1-Figure 4 One embodiment described: a former for sensitive elements, comprising a forming base plate 1, on which a fixing unit 2, a positioning unit 3, a forming component 4 and a protective box 5 are respectively arranged, an elongated groove is arranged in the middle of the forming base plate 1, and the bottom end of the forming component 4 is installed in the elongated groove, the forming component 4 is arranged in the protective box 5, and a forming hole is opened on one side of the protective box 5, the fixing unit 2 and the positioning unit 3 are arranged opposite to each other, and the fixing unit 2 and the positioning unit 3 are both arranged on one side of the protective box 5, and one end of the forming component 4 passes through the forming hole and is arranged between the fixing unit 2 and the positioning unit 3.
[0026] It should be noted that when the processed product enters from the fixing unit 2, the positioning unit 3 is used to fix and position the product, and then the forming component 4 in the protection box 5 performs forming processing on the product to be processed that has been positioned and fixed. After the processing is completed, the positioning unit 3 rotates and sends the product out. After the sending is completed, it waits to cooperate with the fixing unit 2 to transport the product to be formed, and the processing is cyclically performed in sequence;
[0027] Furthermore, movable displacement units capable of adjusting the spacing are provided at the bottom of the fixing unit 2 and the positioning unit 3, so as to meet the forming requirements of products of different sizes.
[0028] like Figure 2 One embodiment of the present invention: the positioning unit 3 includes a positioning base 31, a positioning cylinder 32, a positioning rotator 33 and a positioning clamp 34, the positioning base 31 is arranged on the forming base plate 1, the positioning cylinder 32 is installed on the positioning base 31, the output end of the positioning cylinder 32 is connected to the positioning rotator 33, and the positioning frame is installed on the positioning rotator 33.
[0029] It should be noted that the positioning cylinder 32 can drive the positioning rotator 33 to rotate 360°, and the positioning rotator 33 can drive the positioning clamp 34 to rotate the positioning clamp 34. Further, the positioning clamp 34 can be set as a U-shaped positioning clamp 34.
[0030] like Figure 3 One embodiment of the invention: the fixing unit 2 includes a fixing base 21, a fixing groove 22 and a fixer 23, the fixing base 21 is arranged on the forming base plate 1, the fixer 23 is installed on the top of the fixing base 21, the fixing groove 22 is arranged on the fixing base 21, and the fixing groove 22 is arranged below the fixing base 21.
[0031] It should be noted that the fixed trough 22 is used to transport materials, and the fixer 23 is used to fix the materials output by the fixed trough 22;
[0032] Furthermore, the fixer 23 includes a fixed linkage and a fixed press fitter. The fixed linkage is arranged on the fixed base 21, and the fixed press fitter is installed on the fixed linkage.
[0033] Preferably, the forming assembly 4 includes a forming unit, a forming frame 41 and a power unit, the bottom end of the forming frame 41 is arranged on the forming bottom plate, the bottom end of the forming unit is arranged in an elongated groove, the top end of the forming unit is arranged upward through the forming frame 41, the fixed end of the power unit is arranged on the top end of the forming frame 41, and the output end of the power unit passes through the forming frame 41 and is connected to the top end of the forming unit in the forming frame 41.
[0034] It should be noted that the power unit drives the forming unit to perform forming processing on the fixed and positioned product.
[0035] Preferably, the power unit includes a power motor, a power telescopic rod and a power connecting head. The fixed end of the power motor is arranged at the top of the forming frame 41, the output end of the power motor is connected to one end of the power telescopic rod, and the other end of the power telescopic rod passes through the forming frame 41 to be connected to the power connecting head. The power connecting head is connected to the top of the forming unit.
[0036] It should be noted that the operation of the power motor drives the power telescopic rod to perform telescopic movement, and the movement of the power telescopic rod drives the power connecting head to realize the forming unit to perform forming processing on the fixed product.
[0037] like Figure 4An embodiment of the present invention: the forming unit includes a forming connection block 42, a first forming clamp arm 43, a second forming clamp arm 44, an elastic support member 45, a forming clamp 46 and a forming limiter 47. The forming connection block 42 is embedded in the forming frame 41. The bottom end of the forming connection block 42 is connected to one end of the first forming clamp arm 43. The forming clamp 46 is installed on the other end of the first forming clamp arm 43. The bottom end of the second forming clamp arm 44 is arranged in an elongated groove. The forming limiter 47 is installed on the protrusion of one end of the second forming clamp arm 44. The first forming clamp arm 43 and the second forming clamp arm 44 are respectively connected at both ends of the elastic support member 45. The forming clamp 46 and the forming limiter 47 are used in combination.
[0038] It should be noted that when the row connection block is driven by the power unit to move up and down, the forming connection block 42 drives the first forming clamp arm 43 to move up and down. When moving downward, the first forming clamp arm 43 cooperates with the elastic support member 45 to cooperate with the second forming clamp arm 44 under the action of pressure to form the product. When moving upward, the first forming clamp arm 43 is driven to move upward, so as to cooperate with the elastic support member 45 to bounce up in the second forming clamp arm 44.
[0039] Furthermore, the second formed clamping arm 44 can be slidably arranged in the elongated groove.
[0040] Preferably, the elastic support member 45 includes a support column, a first bearing and a second bearing, the first bearing and the second bearing are respectively arranged in the first forming clamp arm 43 and the second forming clamp arm 44, and the first bearing and the second bearing are respectively connected to both ends of the support column.
[0041] It should be noted that the support column can rotate through the first bearing and the second bearing, so that the first forming clamp arm 43 and the second forming clamp arm 44 can work relative to and apart from each other;
[0042] Furthermore, the elastic support member 45 may also be configured as a return spring.
[0043] Preferably, it further includes a displacement unit, which is arranged in the forming base plate 1 , and the displacement unit includes a displacement cylinder and a displacement slide, the displacement slide is arranged on the displacement cylinder, and the displacement cylinder is arranged in the forming base plate 1 .
[0044] It should be noted that the displacement units are provided in a plurality, at least in two groups, and the plurality of displacement units respectively drive the fixing unit 2 and the displacement unit to perform spacing adjustment and displacement adjustment.
[0045] It should be noted that the above-mentioned technical features are further combined with each other to form various embodiments not listed above, which are all deemed to be within the scope of the present utility model specification; and, for ordinary technicians in this field, they can be improved or transformed according to the above description, and all these improvements and transformations should fall within the scope of protection of the claims attached to the present utility model.
Claims
1. A former for a sensitive element, characterized in that: It includes a forming base plate, on which a fixing unit, a positioning unit, a forming component and a protective box are respectively arranged, an elongated groove is arranged in the middle of the forming base plate, the bottom end of the forming component is installed in the elongated groove, the forming component is arranged in the protective box, a forming hole is opened on one side of the protective box, the fixing unit and the positioning unit are arranged opposite to each other, the fixing unit and the positioning unit are both arranged on one side of the protective box, and one end of the forming component passes through the forming hole and is arranged between the fixing unit and the positioning unit.
2. A former for a sensitive element according to claim 1, characterized in that: The positioning unit includes a positioning base, a positioning cylinder, a positioning rotator and a positioning clamp. The positioning base is arranged on the forming base plate, the positioning cylinder is installed on the positioning base, the output end of the positioning cylinder is connected to the positioning rotator, and the positioning clamp is installed on the positioning rotator.
3. A former for a sensitive element according to claim 1, characterized in that: The fixing unit comprises a fixing base, a fixing groove and a fixer, wherein the fixing base is arranged on the forming base plate, the fixer is installed on the top of the fixing base, the fixing groove is arranged on the fixing base, and the fixing groove is arranged below the fixing base.
4. A former for a sensitive element according to claim 1, characterized in that: The forming assembly includes a forming unit, a forming frame and a power unit. The bottom end of the forming frame is arranged on the forming bottom plate, the bottom end of the forming unit is arranged in an elongated groove, the top end of the forming unit is arranged upward through the forming frame, the fixed end of the power unit is arranged on the top end of the forming frame, and the output end of the power unit passes through the forming frame and is connected to the top end of the forming unit in the forming frame.
5. A former for a sensitive element according to claim 4, characterized in that: The power unit includes a power motor, a power telescopic rod and a power connecting head. The fixed end of the power motor is arranged at the top of the forming frame, the output end of the power motor is connected to one end of the power telescopic rod, and the other end of the power telescopic rod passes through the forming frame to connect the power connecting head. The power connecting head is connected to the top of the forming unit.
6. A former for a sensitive element according to claim 5, characterized in that: The forming unit includes a forming connection block, a first forming clamp arm, a second forming clamp arm, an elastic support member, a forming clamp and a forming limiter. The forming connection block is embedded in the forming frame. The bottom end of the forming connection block is connected to one end of the first forming clamp arm. The forming clamp is installed on the other end of the first forming clamp arm. The bottom end of the second forming clamp arm is arranged in an elongated groove. The forming limiter is installed on a protrusion at one end of the second forming clamp arm. The first forming clamp arm and the second forming clamp arm are respectively connected at both ends of the elastic support member. The forming clamp and the forming limiter are used in combination.
7. A former for a sensitive element according to claim 6, characterized in that: The elastic support member includes a support column, a first bearing and a second bearing. The first bearing and the second bearing are respectively arranged in the first forming clamp arm and the second forming clamp arm. The first bearing and the second bearing are respectively connected to both ends of the support column.
8. A former for a sensitive element according to claim 1, characterized in that: It also includes a displacement unit, which is arranged in the forming base plate. The displacement unit includes a displacement cylinder and a displacement slide. The displacement slide is arranged on the displacement cylinder, and the displacement cylinder is arranged in the forming base plate.