A simple molding tool
By designing simple forming tooling, using the combination of pneumatic compression and manual forming rods, the problems of inaccurate coil forming and high equipment complexity are solved, efficient and accurate coil forming is achieved, and equipment maintenance is simplified.
Patent Information
- Application Number
- CN202421450581.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-24
AI Technical Summary
In the prior art, in small batch production or prototype production, the coil forming is not accurate, resulting in high product defect rate, high equipment complexity and high maintenance difficulty.
A simple forming tool is designed, including the base plate, side plate, workbench, power unit, push rod and limit plate. The wire is pressed pneumatically and combined with manual operation of the forming rod, the precise forming of the coil is achieved.
It improves the accuracy and efficiency of coil forming, reduces product defect rate, and because the equipment is relatively simple, maintenance and repair are easier, adapting to different product specifications and design changes.
Smart Images
Figure CN222725340U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coil forming, in particular to a simple forming tool. Background Art
[0002] A simple forming tool is usually used for small batch production or prototyping, which involves bending metal wire or other flexible materials into a specific shape. These devices are generally simpler and less expensive than fully automatic equipment, and are relatively flexible in operation.
[0003] The previous working method was to add personnel to form the coils after winding, and the product defect rate was extremely high. Through this machine, precise forming of products can be achieved on the tooling, thereby improving efficiency and increasing the pass rate. Utility Model Content
[0004] In order to solve the above technical problems, the utility model provides a simple molding tool.
[0005] The utility model is implemented by the following technical scheme: a simple molding tool, comprising a bottom plate, both sides of the upper surface of the bottom plate are fixedly connected to side plates, the top of the side plates is fixedly connected to a workbench, the middle of the upper surface of the bottom plate is fixedly connected to a power device, and the output section of the power device is fixedly connected to an output port;
[0006] A push rod is fixedly connected to the top of the output port, a fixing plate is fixedly connected to the top of the push rod, and a limiting plate is fixedly connected to one side of the outer surface of the fixing plate.
[0007] Through the above technical solution, the coil product to be processed is fixed by the workbench, ready for the next step of operation. The power device at the bottom pushes the limit plate through the push rod to press the wire tightly, and applies pressure through pneumatics to press the wire tightly on the workbench to ensure that it will not move during the forming process.
[0008] As a further improvement of the above solution, a fixing seat is fixedly connected to the middle of the upper surface of the workbench, and a groove is provided on one side of the upper surface of the workbench.
[0009] Through the above technical solution, the fixing seat is used to limit the substrate to a certain extent, and the groove is used to secure other structures, thereby providing a platform for the substrate.
[0010] As a further improvement of the above solution, a connection hole is opened on one side of the upper surface of the groove, the connection hole is adapted to the push rod, and a limiting block is fixedly connected to the other side of the upper surface of the groove.
[0011] Through the above technical solution, the power device is passed through the connecting hole, and the upper limit block limits it during the pressing process to avoid deviation.
[0012] As a further improvement of the above scheme, the top of the outer surface of the push rod is rotatably connected with a rotating pin, one side of the rotating pin is fixedly connected with a forming rod, one side of the inner wall of the forming rod is provided with a limiting plate connecting groove, and the limiting plate connecting groove is adapted to the limiting plate.
[0013] Through the above technical solution, the end of the coil is fixed to the rotating pin on the equipment so as to keep it stable during the processing, and the forming rod is manually pulled to push it to a limit position. This position should be set according to the specific requirements of the product to ensure that the coil can be formed into the correct shape and size. After completing the forming operation, release the forming rod to return it to its original position.
[0014] As a further improvement of the above scheme, A countersunk screw fixing holes are opened at the four corners of the upper surface of the workbench, and threaded holes are opened on both sides of the two ends of the side panels. The internal threads of the A countersunk screw fixing holes are connected with A countersunk screws, and the A countersunk screws are adapted to the threaded holes.
[0015] Through the above technical solution, the A countersunk screw fixes the workbench and the side panel through the A countersunk screw fixing hole and the threaded hole. The purpose of the countersunk screw is to enhance the smoothness and beauty of the outer surface of the structure.
[0016] As a further improvement of the above solution, B countersunk screw fixing holes are provided at the four corners of the lower surface of the base plate, and the internal threads of the B countersunk screw fixing holes are connected with B countersunk screws, and the B countersunk screws are adapted to the threaded holes.
[0017] Through the above technical solution, the bottom plate and the side plate are firmly fixed by B countersunk screws.
[0018] Compared with the prior art, the beneficial effects of the present invention are:
[0019] The utility model places the coil product on the workbench by setting up a workbench, rotates the product into a pin, presses the wire by a power device, pulls the forming rod until it reaches the required position of the product by the limit block, and after the product is formed, the forming rod is returned, and the power device is released to take out the product. Due to the high degree of manual participation, this equipment can more easily adapt to different product specifications and design changes. Compared with complex fully automatic machines, manual or semi-automatic equipment is usually easier to maintain and repair because their mechanical structure is relatively simple. Through manual monitoring and adjustment, waste caused by automatic operation errors of the equipment can be reduced.
[0020] The utility model is provided by setting BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1It is a schematic diagram of the overall structure of the utility model;
[0022] Figure 2 This is a schematic diagram of the front structure of the utility model;
[0023] Figure 3 This is a schematic diagram of the explosion structure of the connecting plate of the utility model;
[0024] Figure 4 It is a schematic diagram of the structure of the power device of the utility model.
[0025] Description of main symbols:
[0026] 1. Bottom plate; 2. Side plate; 3. Workbench; 4. Power device; 5. Output port; 6. Push rod; 7. Fixed plate; 8. Limit plate; 9. Fixed seat; 10. Rotating pin; 11. Limit block; 12. Forming rod; 13. Limit plate connecting groove; 14. Groove; 15. Connecting hole; 16. A countersunk screw fixing hole; 17. Threaded hole; 18. A countersunk screw; 19. B countersunk screw fixing hole; 20. B countersunk screw. DETAILED DESCRIPTION
[0027] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.
[0028] Example:
[0029] Please combine Figure 1-4 A simple molding tool of this embodiment includes a bottom plate 1, both sides of the upper surface of the bottom plate 1 are fixedly connected to side plates 2, the top of the side plates 2 is fixedly connected to a workbench 3, the middle of the upper surface of the bottom plate 1 is fixedly connected to a power device 4, and the output section of the power device 4 is fixedly connected to an output port 5;
[0030] The top of the output port 5 is fixedly connected with a push rod 6, the top of the push rod 6 is fixedly connected with a fixing plate 7, and one side of the outer surface of the fixing plate 7 is fixedly connected with a limit plate 8. The coil product to be processed is fixed by the workbench 3, and the next step is prepared. The power device 4 at the bottom pushes the limit plate 8 through the push rod 6 to press the wire tightly, and applies pressure through pneumatics to press the wire tightly on the workbench to ensure that it will not move during the molding process.
[0031] The middle part of the upper surface of the workbench 3 is fixedly connected with a fixing seat 9, and one side of the upper surface of the workbench 3 is provided with a groove 14. The fixing seat 9 is used to limit it to a certain extent, and the groove 14 is used to secure other structures, so as to provide a platform for it.
[0032] A connection hole 15 is provided on one side of the upper surface of the groove 14, and the connection hole 15 is adapted to the push rod 6. The other side of the upper surface of the groove 14 is fixedly connected to the limit block 11. The power device 4 is passed through the connection hole 15, and the upper limit block 11 limits it during the pressing process to avoid deviation.
[0033] The top of the outer surface of the push rod 6 is rotatably connected with a rotating pin 10, and one side of the rotating pin 10 is fixedly connected with a forming rod 12. One side of the inner wall of the forming rod 12 is provided with a limit plate connection groove 13, and the limit plate connection groove 13 is adapted to the limit plate 8. The end of the coil is fixed to the rotating pin on the equipment to keep it stable during the processing. The forming rod 12 is manually pulled to push it to a limited position. This position should be set according to the specific requirements of the product to ensure that the coil can be formed into the correct shape and size. After the forming operation is completed, the forming rod is released to return it to its original position.
[0034] The four corners of the upper surface of the workbench 3 are provided with A countersunk screw fixing holes 16, and the two sides of the two ends of the side plate 2 are provided with threaded holes 17. The internal threads of the A countersunk screw fixing holes 16 are connected with A countersunk screws 18, and the A countersunk screws 18 are matched with the threaded holes 17. The A countersunk screws 18 fix the workbench 3 and the side plate 2 through the A countersunk screw fixing holes 16 and the threaded holes 17. The purpose of the countersunk is to enhance the smoothness and beauty of the outer surface of the structure.
[0035] The four corners of the bottom surface of the bottom plate 1 are provided with B countersunk screw fixing holes 19, and the internal threads of the B countersunk screw fixing holes 19 are connected with B countersunk screws 20, which are matched with the threaded holes 17. The bottom plate 1 and the side plate 2 are firmly fixed by the B countersunk screws 20.
[0036] The implementation principle of a simple forming tool in the embodiment of the present application is as follows: the coil product to be processed is fixed by the workbench 3 to prepare for the next step of operation, the power device 4 at the bottom pushes the limit plate 8 through the push rod 6 to press the wire, and applies pressure through pneumatics to press the wire tightly on the workbench to ensure that it will not move during the forming process, and it is limited to a certain extent by the fixing seat 9, and other structures are secured by the groove 14 to provide a platform for it, and the power device 4 is passed through it through the connecting hole 15. The upper limit block 11 limits it during the pressing process to avoid deviation, and the coil is The end of the molding rod 12 is fixed to the rotating pin on the equipment to keep it stable during the processing. The molding rod 12 is manually pulled to a limit position. This position should be set according to the specific requirements of the product to ensure that the coil can be formed into the correct shape and size. After the molding operation is completed, the molding rod is loosened to return it to its original position. The A countersunk screw 18 fixes the workbench 3 and the side panel 2 through the A countersunk screw fixing hole 16 and the threaded hole 17. The purpose of the countersunk head is to enhance the smoothness and beauty of the outer surface of the structure. The bottom plate 1 and the side panel 2 are firmly fixed by the B countersunk screw 20.
[0037] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.
Claims
1. A simple molding tool, characterized in that: It comprises a bottom plate (1), the two sides of the upper surface of the bottom plate (1) are fixedly connected to side plates (2), the top of the side plates (2) is fixedly connected to a workbench (3), the middle of the upper surface of the bottom plate (1) is fixedly connected to a power device (4), and the output section of the power device (4) is fixedly connected to an output port (5); The top of the output port (5) is fixedly connected to a push rod (6), the top of the push rod (6) is fixedly connected to a fixing plate (7), and one side of the outer surface of the fixing plate (7) is fixedly connected to a limiting plate (8).
2. A simple molding tool as claimed in claim 1, characterized in that: A fixing seat (9) is fixedly connected to the middle of the upper surface of the workbench (3), and a groove (14) is provided on one side of the upper surface of the workbench (3).
3. A simple molding tool as claimed in claim 2, characterized in that: A connection hole (15) is provided on one side of the upper surface of the groove (14), the connection hole (15) being compatible with the push rod (6), and a limit block (11) is fixedly connected to the other side of the upper surface of the groove (14).
4. A simple molding tool as claimed in claim 1, characterized in that: The top of the outer surface of the push rod (6) is rotatably connected to a rotating pin (10), one side of the rotating pin (10) is fixedly connected to a forming rod (12), one side of the inner wall of the forming rod (12) is provided with a limiting plate connecting groove (13), and the limiting plate connecting groove (13) is adapted to the limiting plate (8).
5. A simple molding tool as claimed in claim 1, characterized in that: The four corners of the upper surface of the workbench (3) are provided with A countersunk screw fixing holes (16), and the two sides of the two ends of the side plate (2) are provided with threaded holes (17). The internal threads of the A countersunk screw fixing holes (16) are connected with A countersunk screws (18), and the A countersunk screws (18) are adapted to the threaded holes (17).
6. A simple molding tool as claimed in claim 1, characterized in that: The four corners of the lower surface of the base plate (1) are each provided with a B countersunk screw fixing hole (19), the internal threads of the B countersunk screw fixing hole (19) are connected with a B countersunk screw (20), and the B countersunk screw (20) is adapted to the threaded hole (17).