A punching die for round steel forging
By designing punching molds with automatic clamping fixtures, the instability of round steel caused by manual clamping in the prior art is solved, and higher punching accuracy and production efficiency are achieved.
Patent Information
- Application Number
- CN202421278865.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-05
AI Technical Summary
Existing punching dies for round steel forging require manual clamping of round steel, which makes clamping accuracy and consistency difficult to ensure, which may lead to deviation of punching position and reduce punching accuracy and product quality.
A punching mold including a workbench, a placement seat, a hollow tube and a clamping fixing device is designed. A clamping fixing device composed of a bidirectional screw, a slider, a connecting plate, a clamping groove and a servo motor is designed. By driving the motor, the bidirectional screw rotates, and the slider drives the clamping plate to move, realizing automatic clamping and fixing of the round steel.
Through automatic clamping and fixing device, the shaking or movement of the round steel during the punching process is reduced, the stability of the punching operation and product quality are improved, the clamping time of the round steel is shortened, and the production efficiency is improved.
Smart Images

Figure CN222725378U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of forging dies, in particular to a punching die used for round steel forging. Background Art
[0002] As we all know, when forging round steel, it is sometimes necessary to pre-process through holes on the round steel. The usual practice is to first put the round steel to be punched on a hollow tube with a through hole, and then use a hot press to forge and punch. The punch of the hot press reciprocates on the surface of the round steel until a through hole is punched on the round steel.
[0003] The existing punching dies for round steel forging need to be manually clamped and fixed. Manual clamping often relies on the operator's experience and skill level, and it is difficult to ensure the accuracy and consistency of each clamping. This may cause the round steel to deviate or shake during the punching process, causing the punching position to deviate from the predetermined position, thereby reducing the punching accuracy, which not only affects the punching accuracy and product quality but also reduces work efficiency. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies of the prior art, the utility model provides a punching die for round steel forging.
[0006] (II) Technical solution
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a punching die for round steel forging, comprising a workbench, a placement seat, a hollow tube and a clamping and fixing device, the placement seat being installed at the top of the workbench, the mounting seat being installed at one end of the hollow tube, the side wall of the placement seat being provided with a mounting groove, the mounting groove being adapted for the mounting seat, the front end of the placement seat being provided with an opening, the clamping and fixing device comprising a bidirectional screw, a slider, a connecting plate, a clamping plate, a clamping groove and a driving motor, a side wall on one side of the inner side of the placement seat close to the opening being provided with a rectangular groove, the bidirectional screw being rotatably installed in the rectangular groove, one end of the bidirectional screw passing through the side wall of the placement seat being provided with the driving motor, the slider being threadedly installed at the left and right ends of the bidirectional screw, the connecting plate being fixedly installed on the side wall of the slider, the top walls of the two groups of connecting plates being provided with the clamping plates, and the side walls on the corresponding side of the two groups of clamping plates being provided with a clamping groove.
[0008] In order to store the connecting plate, the utility model is improved in that the rectangular groove is extended to the vicinity of the opening to form a guide groove, and the connecting plate is located in the guide groove.
[0009] In order to store the clamping plate, the utility model is improved in that a storage groove is opened just above the guide groove, and the clamping plate is located in the storage groove.
[0010] In order to clamp round steels with different inner diameters, the utility model is improved in that the clamping groove is designed in a V shape.
[0011] In order to limit the position of the sliding block, the utility model is improved in that a limiting block is installed in the middle of the rectangular groove.
[0012] In order to facilitate the control of the operating state of the driving motor, the utility model is improved in that two groups of control buttons are respectively installed on one side wall of the placement seat, and the control buttons and the driving motor are electrically connected.
[0013] In order to ensure the stability and accuracy of the operation of the driving motor, the utility model is improved in that the driving motor is a servo motor.
[0014] Preferably, the utility model is improved in that the side walls of the clamping groove are provided with anti-slip grooves.
[0015] (III) Beneficial effects
[0016] Compared with the prior art, the utility model provides a punching die for round steel forging, which has the following beneficial effects:
[0017] The punching die for round steel forging, through the provided clamping and fixing device, drives the motor to drive the bidirectional screw, so that the slider drives the clamping plate to clamp and fix the two ends of the round steel, which can greatly reduce the shaking or movement of the round steel during the punching process, thereby improving the stability of the punching operation. The stable processing environment is helpful to reduce errors and improve product quality. The clamping and fixing device can shorten the clamping time of the round steel, thereby improving production efficiency.
[0018] The punching die for round steel forging has a V-shaped clamping groove, which can adapt to round steels with different inner diameters. The V-shaped clamping groove can evenly distribute the clamping force, making the round steel more stable when subjected to force, which helps to improve the accuracy and consistency of punching. The symmetry and slope design of the V-shaped clamping groove help to ensure the center positioning of the round steel during the clamping process. No matter how big the inner diameter of the round steel is, it can be automatically centered as long as it is placed in the clamping groove, thereby simplifying the positioning and clamping process and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model from a first angle;
[0020] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model from a second angle;
[0021] Figure 3 This is a schematic diagram of the three-dimensional structure of the utility model from a third angle;
[0022] Figure 4 It is a schematic diagram of the three-dimensional structure of the clamping and fixing device of the utility model.
[0023] In the figure: 1. workbench; 2. placement seat; 3. hollow tube; 4. mounting seat; 5. mounting groove; 6. opening; 7. bidirectional screw; 8. slider; 9. connecting plate; 10. clamping plate; 11. clamping groove; 12. driving motor; 13. rectangular groove; 14. guide groove; 15. storage groove; 16. limit block; 17. control button. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-4, a punching die for round steel forging, comprising a workbench 1, a placement seat 2, a hollow tube 3 and a clamping and fixing device, the placement seat 2 is installed on the top of the workbench 1, a mounting seat 4 is installed on one end of the hollow tube 3, a mounting groove 5 is opened on the side wall of the placement seat 2, the mounting groove 5 is adapted to the mounting seat 4, an opening 6 is opened at the front end of the placement seat 2, the clamping and fixing device comprises a bidirectional screw 7, a slider 8, a connecting plate 9, a clamping plate 10, a clamping groove 11 and a driving motor 12, a rectangular groove 13 is opened on one side wall of the inner side of the placement seat 2 near the opening 6, the bidirectional screw 7 is rotatably installed in the rectangular groove 13, one end of the bidirectional screw 7 passes through the side wall of the placement seat 2 and the driving motor 12 is installed, the slider 8 is threadedly installed on the left and right ends of the bidirectional screw 7, the connecting plate 9 is fixedly installed on the side wall of the slider 8, the top walls of the two groups of the connecting plates 9 are installed with the clamping plates 10, and the corresponding sides of the two groups of the clamping plates 10 The side wall is provided with a clamping groove 11. In the present embodiment, when in use, the placement seat 2 is first installed on the workbench 1, and then the hollow tube 3 is installed into the mounting groove 5 on the placement seat 2 through the mounting seat 4, and one end of the round steel to be punched is inserted into the hollow tube 3, and then the driving motor 12 is started. The output end of the driving motor 12 drives the bidirectional screw 7 to rotate. Due to the limitation of the rectangular groove 13, the bidirectional screw 7 drives the slider 8 to move linearly in the rectangular groove 13 during the rotation process, and the slider 8 drives the connecting plate 9, and the connecting plate 9 drives the clamping plate 10, so that the clamping plate 10 moves from both ends toward the middle, that is, the direction of the round steel, until the clamping groove 11 contacts the side wall of the round steel, and the round steel sleeved on the hollow tube 3 is clamped and fixed. When the round steel needs to be rotated, the driving motor 12 is started to reverse, so that the clamping device releases the clamping and fixing of the round steel, and the round steel can be rotated to adjust the position of the next punching. The design of the two sets of clamping plates 10 can fix the left and right ends of the round steel to ensure the stability of the round steel during the later punching process.
[0026] During actual use, the connecting plate 9 is further stored. In this embodiment, the rectangular groove 13 extends to the vicinity of the opening 6 and a guide groove 14 is provided. The connecting plate 9 is located in the guide groove 14. When punching the round steel, the guide groove 14 is convenient for storing the connecting plate 9, and the guide groove 14 can also guide the connecting plate 9 to ensure the stable linear movement of the slider 8.
[0027] During actual use, the clamping plate 10 is further stored. In this embodiment, a storage groove 15 is opened just above the guide groove 14, and the clamping plate 10 is located in the storage groove 15. When punching the round steel, the storage groove 15 is convenient for storing the clamping plate 10.
[0028] In actual use, round steels with different inner diameters are further clamped. In this embodiment, the clamping groove 11 is of V-shaped design. The design of the V-shaped groove allows the clamping groove 11 to flexibly adapt to round steels with different inner diameters. Due to its open V-shaped structure, it can easily accommodate round steels of various sizes without the need for frequent replacement of clamps.
[0029] In actual use, the slider 8 is further limited. In this embodiment, a limit block 16 is installed in the middle of the rectangular groove 13. The limit block 16 limits the slider 8 to prevent the two groups of sliders 8 from directly contacting each other.
[0030] In actual use, it is further convenient to control the operating status of the drive motor 12. In this embodiment, two groups of control buttons 17 are respectively installed on the side walls of the placement seat 2. The control buttons 17 and the drive motor 12 are electrically connected. The two groups of control buttons 17 are convenient for controlling the forward and reverse rotation of the drive motor 12, and for controlling the clamping and release of the clamping device.
[0031] In actual use, the stability and accuracy of the operation of the drive motor 12 are further guaranteed. In this embodiment, the drive motor 12 is a servo motor. The servo motor can control the position, speed and torque with high precision. The servo motor adopts closed-loop control and has good stability. It can avoid stalling, vibration and other problems, thereby ensuring the stability and accuracy of the operation of the drive motor 12.
[0032] Preferably, in this embodiment, the side walls of the clamping groove 11 are provided with anti-slip grooves. The design of the anti-slip grooves can increase the friction coefficient between the side walls of the clamping groove 11 and the round steel, so that the round steel is more firmly fixed in the clamping groove 11, and the slippage caused by vibration or external force is reduced, thereby improving the stability of clamping.
[0033] In order to explain in detail the possible application scenarios, technical principles, specific schemes that can be implemented, and the purposes and effects that can be achieved, the following is a detailed description of the specific embodiments listed in conjunction with the accompanying drawings. The embodiments described herein are only used to more clearly illustrate the technical solutions of the present application, and are therefore only used as examples, and cannot be used to limit the scope of protection of the present application.
[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A punching die for round steel forging, comprising a workbench (1), a placement seat (2), a hollow tube (3) and a clamping and fixing device, characterized in that: The top of the workbench (1) is provided with the placement seat (2), one end of the hollow tube (3) is provided with a mounting seat (4), a side wall of the placement seat (2) is provided with a mounting groove (5), the mounting groove (5) is adapted to the mounting seat (4), the front end of the placement seat (2) is provided with an opening (6), the clamping and fixing device comprises a bidirectional screw (7), a slider (8), a connecting plate (9), a clamping plate (10), a clamping groove (11) and a driving motor (12), and a side of the inner side of the placement seat (2) near the opening (6) is provided with a clamping plate (10). A rectangular groove (13) is provided on the wall, the bidirectional screw (7) is rotatably installed in the rectangular groove (13), one end of the bidirectional screw (7) passes through the side wall of the placement seat (2) and is installed with the driving motor (12), the left and right ends of the bidirectional screw (7) are threadedly installed with the slider (8), the side wall of the slider (8) is fixedly installed with the connecting plate (9), the top walls of the two groups of the connecting plates (9) are installed with the clamping plates (10), and the side walls corresponding to the two groups of the clamping plates (10) are provided with a clamping groove (11).
2. The punching die for round steel forging according to claim 1, characterized in that: The rectangular groove (13) extends to the vicinity of the opening (6) and is provided with a guide groove (14), and the connecting plate (9) is located in the guide groove (14).
3. A punching die for round steel forging according to claim 2, characterized in that: A receiving groove (15) is provided directly above the guide groove (14), and the clamping plate (10) is located in the receiving groove (15).
4. The punching die for round steel forging according to claim 3, characterized in that: The clamping groove (11) is of V-shaped design.
5. The punching die for round steel forging according to claim 4, characterized in that: A limiting block (16) is installed in the middle of the rectangular groove (13).
6. The punching die for round steel forging according to claim 5, characterized in that: Two groups of control buttons (17) are respectively installed on one side wall of the placement seat (2), and the control buttons (17) and the drive motor (12) are electrically connected.
7. The punching die for round steel forging according to claim 6, characterized in that: The driving motor (12) is a servo motor.
8. The punching die for round steel forging according to claim 7, characterized in that: The side wall of the clamping groove (11) is provided with anti-slip grooves.